Optek PROFIBUS C4151 User manual

Instruction Manual
optek PROFIBUS®PA
optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23
PN: 1004-1010-02 (-52)
For converters:
C4151
C4251
C4252
C4353
C4452
HC4351
HC4452
optek-Danulat GmbH
Emscherbruchallee 2
45356 Essen
Phone: [phone]
E-Mail: [e-mail]
Internet: www.optek.com

Preface
optek-Manual--1004-1010-02--ProfibusPA-US-2017-06-23
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Preface
This instruction manual is written to assist the user in proper procedures for
trouble-free operation.
Itis explicitlypointed out thatoptek-Danulat GmbH assumes no responsibilityfor
loss or damage caused due to improper use of this instruction manual or
products described herein.
This manual is protected by copyright. However, the user may produce copies
and translations if required for correct operation of the products.
On request, this manual is available in other languages as well as in digital
format (Acrobat®Reader 7.0 required).
Our products are being continuously improved. Technical data is subject to
change without notice.
Essen, October 2016

Table of contents
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Table of contents
Preface
1 Using the instruction manual .................................................................................................1
1.1 Validity of the instruction manual .........................................................................................1
1.2 Pictograms and signal words ...............................................................................................3
2 Intended use .............................................................................................................................4
3 Safety ........................................................................................................................................5
3.1 General safety instructions...................................................................................................5
3.2 Safety instructions for works on electrical equipment...........................................................6
4 Description PROFIBUS® .........................................................................................................7
5 Description optek Control 4000 / Haze Control bus interface ...........................................10
5.1 Technical data PROFIBUS® PA interface..........................................................................13
5.2 Converter front view...........................................................................................................14
5.3 Rear view converter C4151................................................................................................15
5.4 Rear view converter C4251................................................................................................16
5.5 Rear view converter C4252................................................................................................17
5.6 Rear view converter C4352................................................................................................18
5.7 Rear view converter C4452................................................................................................19
5.8 Rear view HC4351 converter .............................................................................................20
5.9 Rear view HC4452 converter .............................................................................................21
5.10 Connecting the sensors .....................................................................................................22
5.11 PROFIBUS® PA interface..................................................................................................23
6 Addressing .............................................................................................................................24
6.1 Overview addressing..........................................................................................................24
6.2 Addressing methods ..........................................................................................................24
6.3 Addressing via the master control system..........................................................................24

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7 Specifications ........................................................................................................................26
7.1 Physical Block....................................................................................................................27
7.2 Analyzer TB for measuring results M01–M04.....................................................................31
7.3 AI FB for measuring results M01–M04...............................................................................32
7.4 Relay TB............................................................................................................................33
7.5 DI FB relay 1 to 4...............................................................................................................34
7.6 AO TB................................................................................................................................35
7.7 AO FB for mA-In1 and mA-In2 ...........................................................................................36
7.8 Status TB...........................................................................................................................38
7.9 Device Spec. Data structures.............................................................................................41
7.10 Diagnosis...........................................................................................................................42
7.11 Condensed status..............................................................................................................44
7.12 Number display format.......................................................................................................45
8 Software ..................................................................................................................................46
8.1 GSD file .............................................................................................................................46
8.2 EDD file .............................................................................................................................46
8.3 FDT / DTM technology.......................................................................................................46
9 Appendix ................................................................................................................................47
9.1 Addressing of the optek PROFIBUS® PA interface............................................................48
9.1.1 Addressing of the optek PROFIBUS® PA interface with communication
processor CP5512 ...................................................................................................50
9.1.2 Addressing of the optek PROFIBUS® PA interface with interface card
"Softing PROFlusb" .................................................................................................52
9.2 PROFIBUS® PA certificate ................................................................................................56
9.3 DTM certificate...................................................................................................................57
10 EU declaration of conformity ................................................................................................59
11 Contacts .................................................................................................................................60

Using the instruction manual
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1 Using the instruction manual
1.1 Validity of the instruction manual
This instruction manual is valid for optek PROFIBUS®converters C4151,
C4251, C4252, C4352, C4452, HC4351 and HC4452. It contains specific
information on the PROFIBUS®PA interface (Process Fieldbus - Process
Automation).
Information regarding the installation and operation of the converter is provided
in the supplied standard instruction manual of the corresponding converter.
To differentiate PROFIBUS®converters from standard converters by name, the
2 (for 2mA- and 7 remote inputs) in the model number (H)C4X2Z (X=1–4,
Z=1–2) was replaced with a 5.
The model number of PROFIBUS®converters is set up as follows:
Converter C4252 is thus a C4000 series converter with inputs for two sensors
as well as a PROFIBUS®PA interface and two lamp outputs.
The model number indicates the hardware configuration of your converter.
Therefore, the following combinations of instruction manuals apply:
Tab. 1 Instruction manual combinations overview
PROFIBUS®
converter:
Instruction manuals Remark:
Amendment with respect to
standard instruction manual
Additional manual Standard of
C4151 PROFIBUS®PA C4121 Instead of mA- and remote inputs,
there is a PROFIBUS®PA
interface.
Thus, chapters 8.6 "Connecting
the mA-inputs" and 8.8
"Connection Remote In" do not
apply to the PROFIBUS®PA
version.
C4251 PROFIBUS®PA C4221
C4252 PROFIBUS®PA C4222
C4352 PROFIBUS®PA C4322
C4452 PROFIBUS®PA C4422
HC4351 PROFIBUS®PA HC4321
HC4452 PROFIBUS®PA HC4422
model number: (H)C4 _ 5 _
Number of
inputs for
optek-sensors The "5" stands for the
PROFIBUS®input.
Number of
lamp outputs

Using the instruction manual
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For all works, observe this instruction manual as well as the corresponding
standard instruction manual. If the converter is not used as described in these
instruction manuals, your safety and the converter function could be affected.
To keep up reliability of the product, enhance its life cycle and avoid down times,
you have to follow the instructions in the manuals.
Furthermore, please follow the existing accident prevention and environmental
protection instructions, as well as recognized technical instructions for safe and
professional working.

Using the instruction manual
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1.2 Pictograms and signal words
Important information in this instruction manual is marked with the following
pictograms:
Danger!
This pictogram indicates immediate danger to life and health of persons.
The text next to the symbol gives information on how to avoid bodily injuries.
If the possible cause of risk can be specified, the corresponding pictogram
precedes instructions:
Danger!
Electrical voltage.
This pictogram indicates danger due to electrical voltage.
Caution!
This pictogram indicates information on how to avoid material damage.
Note!
This pictogram indicates instructional or general advice.
Pictograms on the
converter
The following pictogram is on the back of the converter.
It indicates possible and unapparent dangers.
Read this instruction manual prior to initial commissioning.

Intended use
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2 Intended use
The converter is to be used exclusively for optek sensor assemblies according
to the technical data.
In combination with inline sensors for turbidity, concentration, color and UV
absorption, the converter is used for displaying and processing measuring
results.
The converter may only be interfaced with sensors listed in the "Technical data"
chapter of the corresponding instruction manuals.
The converter is to be installed in closed control cabinets with external switch,
which allows the user to disconnect power. Please refer to the "Technical data"
chapter.
This converter is not intended for use in hazardous areas.
Unauthorized constructional changes, additional fittings or modifications
regarding the converter as well as tampering with or changing its software are
prohibited.
The manufacturer is not liable for damage resulting from use contrary to the
intended use.
Following this instruction manual is part of the intended use.
The content of all serial number plates on optek products is model-specific and
refers to the time of delivery.

Safety
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3Safety
3.1 General safety instructions
Only operate the converter when free from defects and in accordance with the
instructions provided in this manual.
Read this instruction manual prior to initial commissioning. This applies
especially to persons only operating the converter occasionally, such as
maintenance staff.
Observe all safety and information labels on the product and keep them in
readable condition.
Inspect the product for signs of physical damage. Report any damage
immediately and do not commission the product until corrective actions have
been taken.
After maintenance and repair, proper function as well as the fulfillment of the
safety requirements and testing must be guaranteed.
Protect the converter from impacts causing corrosion or preventing components
from working properly.
Have faulty parts of the measuring system replaced immediately.
Spare parts must comply with the technical requirements defined by optek. This
is always guaranteed when using original spare parts.
For maintenance and repair activities, attach a warning sign to the external
release device to prevent re-commissioning of the converter.
When malfunctioning, take the product out of operation. Have the malfunctions
repaired immediately by a qualified electrician.
The safety instructions are to be supplemented with the current national
regulations on accident prevention.

Safety
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3.2 Safety instructions for works on electrical equipment
Work on electrical equipment has to be carried out by qualified electricians only.
The power line connection of the converter must be specified correctly to
prevent overload.
Disconnect the voltage supply before connecting the power line. Only connect
the power line when voltage-free. Do not use the terminal socket for release
since no first-to-mate last-to-break protective ground contact is provided.
Do not work on live active parts of the electrical equipment. When working on
the electrical equipment, observe the following safety regulations:
1. Switch voltage-free.
2. Protect against re-commissioning.
3. Check if voltage-free.
4. Cover live parts.
5. Earth and short-circuit.
In case of faults in the power supply, disconnect the converter immediately.
In case of a short-circuit, there is a danger of sparking and fire.
Use only original fuses with specified current and triggering characteristics!
When a fuse has to be exchanged, first try to detect the cause and clear the fault
before exchanging the fuse.
When work on live parts is necessary, use insulated tools only.