Optimum RT 100 CN User manual

OPTIMUM
MASCHINEN - GERMANY
25.8.09 Page 1Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
Conversion instruction
Version 1.1.1
Adapter kit
RT 100/ 150 CNC
Keep for future reference!
Illustr. 0-1: RT100

OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 2 Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
Contents
1 Safety warnings (warning notes)
1.1 Classification of hazards......................................................................................................... 3
1.2 Proper use .............................................................................................................................. 4
1.3 Required auxiliary material...................................................................................................... 4
2 Packing list RT 100 CNC
3 Packing list RT 150 CNC
4 Assembly RT 100/ 150 CNC
4.1 Assembly on the RT................................................................................................................ 7
5 Installation of the step motors
5.1 Wiring.................................................................................................................................... 11
6 RT CNC
7 Appendix
7.1 Copyright............................................................................................................................... 16
7.2 Terminology/Glossary........................................................................................................... 16
7.3 Liability claims for defects / warranty .................................................................................... 17
7.4 Note regarding disposal / options to reuse:........................................................................... 17
7.5 Disposal ................................................................................................................................ 19
7.6 RoHS , 2002/95/CE............................................................................................................... 19
7.7 Product follow-up .................................................................................................................. 20

OPTIMUM
MASCHINEN - GERMANY
Safety warnings (warning notes)
25.8.09 Page 3Safety warnings (warning notes) Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
1 Safety warnings (warning notes)
1.1 Classification of hazards
We classify the safety warnings into various levels. The table below gives an overview of the
classification of symbols (pictograms) and warnings for the specific danger and its (possible)
consequences.
1.1.1 Glossary of symbols
Pictogram Alarm expres-
sion Definition/Consequences
DANGER! Imminent danger that will cause serious injury or death to
personnel.
WARNING! Risk: A danger that might cause serious injury or death to
personnel.
CAUTION! Danger of unsafe procedure that might cause injury to
personnel or damage to property.
ATTENTION!
Situation that could cause damage to the machine and
product and other types of damage.
No risk of injury to personnel.
INFORMATION
Application tips and other important or useful information
and notes.
No dangerous or harmful consequences for personnel or
objects.
In the case of specific dangers, we replace the pictogram by
or
General dan-
ger with a warning of injuries to hands, hazardous electrical
voltage,
rotating parts.
gives additional advices
enumerations

Safety warnings (warning notes)
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 4 Safety warnings (warning notes) Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
1.2 Proper use
WARNING!
In the event of improper use of the add-on pieces, it
• will endanger the user,
• will endanger the machine and other material property of the operator or user,
• may affect proper operation of the machine.
The attachment parts as conversion kit are provided for engine driven milling works of your
machine.
Improper
use! The milling machine with the adapter kit must only be placed and operated in dry and ventilated rooms.
The handwheels on the driven axis need to be disassembled for safety reasons.
If the adapter kit is used in any way other than described above or modified without approval or
the company Optimum Maschinen Germany GmbH, the adapter kit is no longer properly used.
We do not take liability for any damage caused by improper use.
We would like to stress that any modifications to the construction, or technical or technological
modifications that have not been authorized by Optimum Maschinen GmbH will also render the
guarantee null and void.
1.3 Required auxiliary material
Means of shaft lock-down device "Loctite 648, join the shaft".
The designation of the parts in the assembly description corresponds to the numbering of the
packing list.
In order to degrease the shaft, a cleaner for brakes or a corresponding cleaning agent is
required.
Required tools:
Allen key

OPTIMUM
MASCHINEN - GERMANY
Packing list RT 100 CNC
25.8.09 Page 5Packing list RT 100 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
2 Packing list RT 100 CNC
Bezeichnung
Designation CNC - Adapter kit MK RT1 f
RT 100 CNC
Artikelnummer Anbausatz
Item No. assembly kit 3570510
Netto Gewicht
Net Weight 2 kg
Brutto Gewicht
Gross Weight 2.5 kg
Abmessung (Lx B x H)
Dimension (L x W x H) 320 x 285 x 80 mm
Nr.
No Bezeichnung Description Artikelnummer Article No. Teile Nr. Part No. Grösse Size Abbildung Picture
Stck.
Qty.
1Gehäuse
Housing 0 357 0510 1 RT1CNC-01 1
2Kupplung
Clutch 0 357 0510 2 RT1CNC-02 1
3Schrittmotor
Step motor 357 3304 23H280-01EA
2,2 NM
3A 1
4Schraube
Screw DIN 4762 M5x15 4
5Schraube
Screw DIN 4762 M5x20 3
6Kabel
Cable wire -4 x 0,75mm23m
Prüfer:
Verified by: Datum:
Date:

Packing list RT 150 CNC
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 6 Packing list RT 150 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
3 Packing list RT 150 CNC
Bezeichnung
Designation CNC - Adapter kit MK RT1 f
RT 150 CNC
Artikelnummer Anbausatz
Item No. assembly kit 3570510
Netto Gewicht
Net Weight 2 kg
Brutto Gewicht
Gross Weight 2.5 kg
Abmessung (Lx B x H)
Dimension (L x W x H) 320 x 285 x 80 mm
Nr.
No Bezeichnung Description Artikelnummer Article No. Teile Nr. Part No. Grösse Size Abbildung Picture
Stck.
Qty.
1Gehäuse
Housing 0 357 0510 1 RT1CNC-01 1
2Kupplung
Clutch 0 357 0510 2 RT1CNC-02 1
3Schrittmotor
Step motor 357 3304 23H280-01EA
2,2 NM
3A 1
4Schraube
Screw DIN 4762 M5x15 4
5Schraube
Screw DIN 4762 M5x20 3
6Kabel
Cable wire -4 x 0,75mm23m
Prüfer:
Verified by: Datum:
Date:

OPTIMUM
MASCHINEN - GERMANY
Assembly RT 100/ 150 CNC
25.8.09 Page 7Assembly RT 100/ 150 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
4 Assembly RT 100/ 150 CNC
4.1 Assembly on the RT
4.1.1 Unfasten and unscrew the hexagon
socket head screw of the handwheel
with an Allen key.
Illustr.4-1: Unscrew screws
4.1.2 Remove the handwheel from the shaft.
If you cannot pull it off easily, you can
detach the handwheel by slightly
knocking on it with a plastic tip hammer.
Illustr.4-2: Pull off handwheel
4.1.3 Take the feather key out of the shaft.
Illustr.4-3: Disassembly of feather key
Handwheel
Hexagon socket head
screw
Handwheel
Feather key

Assembly RT 100/ 150 CNC
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 8 Assembly RT 100/ 150 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
4.1.4 Stick the housing on the RT, as shown.
Illustr.4-4: Mount housing
4.1.5 Fasten the housing with the three hexa-
gon socket head screws on the RT.
Please make sure that the housing is
screwed on in a way that the motor is
horizontally positioned on the RT.
Illustr.4-5: Fasten screws
4.1.6 Shift on half of the clutch with the lar-
ger holes on the shaft of the RT, as
shown.
Illustr.4-6: Fit clutch
Housing
RT
Housing
Hexagon socket head
screws
clutch

OPTIMUM
MASCHINEN - GERMANY
Assembly RT 100/ 150 CNC
25.8.09 Page 9Assembly RT 100/ 150 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
4.1.7 Fasten the clutch through the holes of
the housing with an Allen key.
Illustr.4-7: Fasten clutch
4.1.8 Plug the other half of the clutch on the
shaft of the step motor.
Illustr.4-8: Clutch on the motor
4.1.9 The clutch should be pushed on the
shaft of the step motor as far as possi-
ble. Then fasten the clutch with an Allen
key.
Illustr.4-9: Fasten clutch
Holes of the housing
Clutch
Clutch
Step motor

Assembly RT 100/ 150 CNC
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 10 Assembly RT 100/ 150 CNC Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
4.1.10 Align the clutch of the step motor in a
way that it fits with the counterpart in
the housing. Then put the motor on the
housing.
Illustr.4-10: Fit the step motor
4.1.11 Fasten the motor with the hexagon
socket head screws on the housing.
Illustr.4-11: Screw the motor
Step motor
Motor screw

OPTIMUM
MASCHINEN - GERMANY
Installation of the step motors
25.8.09 Page 11Installation of the step motors Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
5 Installation of the step motors
5.1 Wiring
5.1.1 Open the lid of the step engine with a
cross slot screwdriver.
Illustr.5-1: Open the lid of the step engine
5.1.2 Remove the outer isolation of the cable
and make sure that the lower isolation
of the single conductor will not be
damaged.
5.1.3 The dismanteled part should have a
length of about 6 cm.
Illustr.5-2: Remove outer isolation
5.1.4 Twist the fabric of the shielding.
Illustr.5-3: Twist screening
Screw of the step
engine
Lid of the step engine
Outer isolation
Screening
Cut outer isolation
Screening
Cable

Installation of the step motors
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 12 Installation of the step motors Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
INFORMATION!
The shielding will be connected to the terminal block of the engine on one side.
5.1.5 The cables will be peeled off at a length of about 5 mm with insulation stripping tongs.
5.1.6 Plug and press wire terminations on the ends of the cable.
5.1.7 Plug the strain relief over the cable.
5.1.8 Insert the cable through the opening of
the cover plate of the step engine.
5.1.9 Connect the cable to the engine and
tighten the strain relief.
5.1.10 The twisted screening goes with the
clamping "GND".
Illustr.5-4: Terminal block of the engine
5.1.11 Fasten the lid of the step engine with
the cross slot srewdriver.
5.1.12 Then cut the cable to the length which
is required to connect it to the CNC
controller.
Illustr.5-5: Screw the lid
5.1.13 Connect the cable to the CNC controller as required.
Illustr.5-6: Strip terminal CNC Controller VI
INFORMATION!
Do not connect a screening or an earthed cable to the CNC Controller.
Terminal block engine
Screening
Lid step engine
Strip terminal CNC
controller
Motor Controller
A- to A-
A+ to A+
B- to B-
B+ to B+
GND

OPTIMUM
MASCHINEN - GERMANY
Installation of the step motors
25.8.09 Page 13Installation of the step motors Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
INFORMATION!
If the turning direction of one or several step motors for CNC operation via a CNC
software is wrong, please exchange the respective connection on the step motor or on
the CNC controller.
Example:
Motor Controller
A- to B-
A+ to B+
B- to A-
B+ to A+
GND

RT CNC
OPTIMUM
MASCHINEN - GERMANY
25. August 2009Seite/ Page 14 RT CNC Anbausatz RT 100 /150 CNC ; Version 1.1.1
© 2009 D
6RTCNC
Abb.6-1: RT CNC
1
2
3
9
6
4
5
7
7
8
8
8

OPTIMUM
MASCHINEN - GERMANY
RT CNC
25. August 2009 Seite/ Page 15RT CNC Anbausatz RT 100 /150 CNC ; Version 1.1.1
© 2009
D
6.0.1 Ersatzteilliste - Spare part list
Pos.
Bezeichnung Designation Menge Zeichnungs-
nummer Grösse Artikel- nummer
Qty. Drawing no. Size Item no.
1 RT100/150 RT100/150 1 3356110 /
3356150
2 Gehäuse Driver house 1 035705101
3 Schrittmotor Stepmotor 1 23-H280-01EA 3573304
4 Kupplung1 Clutch1 1 033561104
5 Mitnehmer Driver 1 033561105
6 Kupplung2 Clutch2 1 033561106
7 Schraube Screw 2 033561107
8 Schraube Screw 3 DIN 4762 M5x20 033561108
9 Schraube Screw 4 DIN 4762 M5x15 033561109

Appendix
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 16 Appendix Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
7 Appendix
7.1 Copyright
©2009
The documentation is copyright. All derived rights are also reserved, especially those of transla-
tion, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means
and recording in data processing systems, neither partial nor total.
The company reserves the right to make technical alternations without prior notice.
7.2 Terminology/Glossary
Term Explanation
Adapter kit Components
blow-back proof pla-
stic tip hammer A plastic tip hammer which is filled with sand which does prevent a spring-back
when knocking.
Disassembly Remove, relieve

OPTIMUM
MASCHINEN - GERMANY
Appendix
25.8.09 Page 17Appendix Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
7.3 Liability claims for defects / warranty
Beside the legal liability claims for defects of the customer towards the seller the manufacturer
of the product, OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant
any further warranties unless they are listed below or had been promised in the frame of a single
contractual agreement.
The processing of the liability claims or of the warranty is performed as chosen by OPTIMUM
GmbH either directly or through one of its dealers. Any defective products or components of
such products will either be repaired or replaced by components which are free from defects.
The property of replaced products or components passes on to OPTIMUM GmbH.
The automatically generated original proof of purchase which shows the date of purchase,
the type of machine and the serial number, if applicable, is the precondition in order to assert
liability or warranty claims. If the original proof of purchase is not presented, we are not able
to perform any services.
Defects resulting of the following circumstances are excluded from liability and warranty
claims:
- Using the product beyond the technical options and proper use, in particular due to over-
straining of the machine
- Any defects arising by one's own fault due to faulty operations or if the operating manual
is disregarded
- Inattentive or incorrect handling and use of improper equipment
- Non-authorized modifications and repairs
- Insufficient installation and safeguarding of the machine
- Disregarding the installation requirements and conditions of use
- Atmospheric discharges, overvoltage and lightning strokes as well as chemical influences
The following items are as well not subject to the liability or warranty claims:
- Wearing parts and components which are subject to a standard wear as intended such as
e.g. V-belts, ball bearings, illuminants, filters, sealings, etc.
- Non reproducible software errors
Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the
frame of an additional guarantee are neither an acceptance of the defects nor an accept-
ance of its obligation to compensate. Such services do neither delay nor interrupt the war-
ranty period.
Place of jurisdiction among traders is Bamberg.
If one of the above mentioned agreements is totally or partially inefficient and/or null, it is
considered as agreed what is closest to the will of the warrantor and which remains in the
framework of the limits of liability and warranty which are predefined by this contract.
7.4 Note regarding disposal / options to reuse:
Please dispose of your device environmentally friendly by disposing of scrap in a professional
way.
Please neither throw away the packaging nor the used machine later on, but dispose of them
according to the guidelines established by your city council/municipality or by the corresponding
waste management enterprise.

Appendix
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 18 Appendix Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
7.4.1 Decommissioning
CAUTION
Used devices need to be decommissioned in a professional way in order to avoid later
misuses and endangerment of the environment or persons
•Pull off the mains plug.
•Disconnect the connection cable.
•Remove all environmentally hazardous operating fluids from the used device.
•If applicable remove batteries and accumulators.
•Disassemble the machine if required into easy-to-handle and reusable
assemblies and component parts.
•Supply the machine components and operating fluids to the provided disposal routes.
7.4.2 Disposal of the packaging of new devices
All used packaging materials and packaging aids of the machine are recyclable and generally
need to be supplied to the material reuse.
The packaging wood can be supplied to the disposal or the reuse.
Any packaging components made of cardboard box can be chopped up and supplied to the
waste paper collection.
The films are made of polyethylene (PE) and the cushion parts are made of polystyrene (PS).
These materials can be reused after reconditioning if they are forwarded to a collection station
or to the appropriate waste management enterprise.
Only forward the packaging materials correctly sorted to allow a direct reuse.
7.4.3 Disposing of the old device
INFORMATION
Please make sure in your own interest and in the interest of the environment that all component
parts of the machine will be disposed of in the provided and admitted ways.
Please note that the electrical devices include lots of reusable materials as well as environmen-
tally hazardous components. Account for separate and professional disposal of the component
parts. In case of doubt, please contact your municipal waste management. If appropriate, call on
the help of a specialist waste disposal company for the treatment of the material.
7.4.4 Disposal of electrical and electronic components
Please make sure that electrical components are disposed of in a professional way according to
the legal requirements.
The device includes electric and electronic components and must not be disposed of with the
rubbish. According to the European directive 2002/96/EG regarding electrical and electronic
used devices and the execution of national rights used electrical tools and electrical machines
need to be collected separately and be supplied to an environmentally compatible reuse.
Being the machine operator you should obtain information regarding the authorized collection or
disposal system which applies for your company.
Please make sure that the batteries and/or accumulators are disposed of in a professional way
according to the legal regulations. Please only throw discharged batteries in the collection boxes
in shops or at municipal waste management companies.

OPTIMUM
MASCHINEN - GERMANY
Appendix
25.8.09 Page 19Appendix Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009
GB
7.4.5 Disposal of lubricants and coolants
ATTENTION
Please imperatively make sure to dispose of the used coolant and lubricants in an envi-
ronmentally compatible way. Observe the disposal notes of your municipal waste man-
agement companies.
INFORMATION
Used coolant emulsions and oils should not be mixed up since it is only possible to reuse used
oils which had not been mixed up without pre-treatment.
The disposal notes for the used lubricants are made available by the manufacturer of the lubri-
cants. If necessary, request the product-specific data sheets.
7.5 Disposal
Disposal of used electric and electronic machines
(Applicable in the countries of the European Union and other European countries with a sepa-
rate collecting system for those devices).
The sign on the product or on its packing indicates that the product must not be handles as com-
mon household waist, but that is needs to be delivered to a central collection point for recycling.
Your contribution to the correct disposal of this product will protect the environment and the
health of your fellow men. The environment and the health are endangered by incorrect dis-
posal. Recycling of material will help to reduce the consumption of raw materials. Your District
Office, the municipal waste collection station or the shop where you have bought the product will
inform you about the recycling of this product.
7.6 RoHS , 2002/95/CE
The sign on the product or on its packing indicates that this product complies with the European
guideline 2002/95/EC .

Appendix
OPTIMUM
MASCHINEN - GERMANY
25.8.09Page 20 Appendix Adapter kit RT 100 /150 CNC ; Version 1.1.1
© 2009 GB
7.7 Product follow-up
We are required to perform a follow-up service for our products which extends beyond shipment.
We would be grateful if you could send us the following information:
Modified settings
Experiences with the RT 100 /150 CNC, which could be important for other users
Recurring failures
Optimum Maschinen Germany GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Phone: +49 (0) 090 - 19 68 220 (0,49 €/min.)
Fax: +49 (0) 951 - 96 822 - 22
E-Mail: [e-mail]