Optoma ES529 Instruction manual

SERVICE MANUAL
Prepare : Check: Approve:
Date Revise Version Description
2011.02.12 V1.0 Initial Issue
Mina Amy

ES529/EX539/EW539 Condential I
Preface
This manual is applied to ES529/EX539/EW539 projection system. The manual gives
you a brief description of basic technical information to help in service and maintain the
product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or not mentioned in the troubleshooting.
Notice: The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
ES529/EX539/EW539 Service Manual
Copyright Feb. 2011
All Rights Reserved
Manual Version 1.0

ES529/EX539/EW539 Condential
ES529/EX539/EW539 Comparison List
Parts ES529 EX539 EW539
Engine Module 70.8LH05GR01 70.8LE10GR01 70.8LJ08GR01
DMD 48.8EH01G001 48.8CQ01G003 48.8EJ01G001
Main BD 80.8LH01G001 80.8LE01G001 80.8LJ01G001
IO COVER 70.8LH03GR01 70.8LJ07GR01
TOP COVER 75.8EH01G091 75.8EH01G001

III
Table of Content
Chapter 1 Introduction
Highlight 1-1
Chapter 2 Disassembly Process
Equipment Needed & Product Overview 2-1
Repair notice 2-2
Rod Adjustment 2-3
Re-write Lamp Usage Hour 2-4
Chapter 3 Troubleshooting
LED Lighting Message For Projector 3-1
Main Procedure 3-2
Chapter 4 Function Test & Alignment Procedure
Service Mode Instruction 4-1
Factory Fan RPM Reset 4-1
Test Condition 4-2
Test Inspection Procedure 4-3
PC MODE 4-3
Calibration 4-6
Optical Performance 4-7
Chapter 5 Firmware Upgrade
Section 1: System Firmware Upgrade 5-1
Equipment Needed 5-1

ES529/EX539/EW539 Condential IV
Get into FW mode 5-2
Check FW version 5-2
Section 2: 8051 FW Upgrade (USB) 5-3
Equipment Needed 5-3
8051 Firmware Upgrade Procedure 5-4
Check 8051 FW version 5-5
Chapter 6 EDID Upgrade
EDID Upgrade Procedure 6-1
Appendix A Exploded Image I
Appendix B
Serial Number Denition I
PCBA Code Denition II

ES529/EX539/EW539 Condential 1-1
Chapter 1
Introduction
1-1 Highlight
No Item Description
1Dimensions (WxDxH) ● 286x192x97mm
2Power Supply ● 100V-240V±10% 50-60Hz
3Power Consumption
● Normal: TYP 250W Max 275W @110V AC
● ECO: TYP 200W Max 220W @110V AC
● Standby mode < 1W @110V AC
4 Keystone correction ● +/-40 degree is the scaler spec.
● +/-20 degree is for system angle of V-keystone
5Throw ratio ● 1.95~2.15 (D/W)(ES529/EX539)
● 1.55~1.7(D/W)(EW539)
6 Projection lens
● YM09X/FPL62(ES529)
● YM09X/FPL30(EX539)
● YM31Z(EW539)
7 Lamp life
Normal Mode:
● 3000 Hours Standard @ 200W, 50% Survival Rate
ECO Mode:
● 6000 Hours Typical @ 160W, 50% Survival Rate
8 Lamp ● 200W Lamp (Osram E20.8)
9DMD Chip&Number of
active dots
● 0.55” SVGA, S450, Dark Chip 3(ES529)
0.55” XGA, S450, Dark Chip 3(EX539)
0.65” WXGA, S450, Dark Chip 3(EW539)
● Number of active dots: 800x600 (ES529)
1024x768(EX539)
1280x800(EW539)
10 Color wheel ● 6 segments (R81Y41G84C31W52B71)
11 System controller ● TI DDP 2431
12 Video compatibility
● NTSC: M/J,3.58MHz, 4.43MHz
● PAL: B, D, G, H, I, M, N, 4.43MHz
● SECAM: B, D, G, K, K1, L,4.25/4.4MHZ
● SDTV: 480i/p, 576i/p
● HDTV: 720p(50/60Hz), 1080i/p(50/60Hz)

ES529/EX539/EW539 Condential 1-2
No Item Description
13 Input signal spec
● VGA-in x1 (support SCART/YPbPr)
● S-Video(Mini DIN) x1
● Audio input(Mini Jack) x1
● Composite Video x1
● HDMI v1.3(with HDCP support)
14 Altitude&Temperature
● Operating: 0~2,500 ft 5°C~35°C
2,500~5,000 ft 5°C~30°C
5,000~10,000 ft 5°C~25°C
1-2 Compatible Mode
Computer Compatibility
Compatibility Resolution
Analog/Digital
ES529/
EX539 EW539
V-Sync(Hz) H-Sync(KHz)
VGA
640x350 70 31.5 V V
640x350 85 37.90 V V
640x400 70 31.50 V
640x400 85 37.90 V V
640x480 60 31.5 V V
640x480 67 -V V
640x480 72 37.90 V V
640x480 75 37.50 V V
640x480 85 43.30 V
720x350 70 31.50 V
720x400 70 31.50 V V
720x400 85 37.90 V V
720x576 50 -V
720x576 60 -V
SVGA
800x600 56 35.20 V V
800x600 60 37.90 V V
800x600 72 48.10 V V
800x600 75 46.90 V V
800x600 80 -V
800x600 85 53.70 V
800x600 120 -V

ES529/EX539/EW539 Condential 1-3
Compatibility Resolution
Analog/Digital
ES529/
EX539 EW539
V-Sync(Hz) H-Sync(KHz)
XGA
1024x576 50 -V
1024x576 60 -V
1024x768 60 48.40 V V
1024x768 70 56.50 V V
1024x768 72 57.70 V -
1024x768 75 60.00 V V
1024x768 85 68.70 V
1024x768 120 -V
1152 × 864 60 -V
1152 × 864 70 -V
1152 × 864 75 -V
1152 × 864 85 -V
1152 × 870 75 -V V
HD 1280x720 50 -V V
HD 1280x720 60 45.00 V V
HD 1280x720 75 -V V
HD 1280x720 85 -V V
HD 1280x720 120 -V
WXGA 1280 x 768 60 47.40 V
WXGA 1280 x 768 70 -V
WXGA 1280 x 768 75 -V
WXGA 1280 x 768 85 -V
WXGA-800 1280 x 800 60 -V V
SXGA 1280x1024 60 64.00 V V
SXGA 1280x1024 75 80.00 V V
SXGA 1280x1024 85 91.10 V V
1366x768 60 -V
1400x900 60 55.94 V
SXGA+ 1400x1050 60 -V
UXGA 1600x1200 60 75.00 V V
1600x1050 60 -V
HDTV 1920x1080 30 33.80 V V
HDTV 1920x1080 25 28.10 V
MAC LC 13’’ 640x480 66.66 34.98

ES529/EX539/EW539 Condential 1-4
Compatibility Resolution V-Sync(Hz) H-Sync(KHz)
MAC LC13” 640 x 480 66.68 34.98
MAC II 13” 640 x 480 66.66 34.98
MAC 16” 832x624 74.55 49.73
MAC 19” 1024X768 75 60.24
MAC 1152X870 75.06 68.68
MAC G4 640X480 60 31.35
i MAC DV 1024X768 75 60.00
i MAC DV 1152X870 75 68.49
Note: If the Computer Compatibility supportive signal is different from User’s Manual,
please refer to User’s Manual.

ES529/EX529/EW539 Condential 2-1
Chapter 2
Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves: 5 mm
5. Tweezers
6. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the main board, you have to record the lamp usage hour.
- Some related contents please refer to common SM chapter 2.