optris Xi 80 User manual

Operator’s Manual
optris®Xi
80/ 400/ 410
Spot finder IR camera

Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]l
Internet: www.optris.global

Table of contents 3-
Table of contents
Table of contents..............................................................................................................................................3
1General Notes ...........................................................................................................................................8
1.1 Intended use.......................................................................................................................................8
1.2 Warranty .............................................................................................................................................9
1.3 Scope of delivery ..............................................................................................................................10
1.4 Maintenance .....................................................................................................................................10
1.4.1 Cleaning....................................................................................................................................10
1.5 Model overview.................................................................................................................................11
2Technical Data ........................................................................................................................................12
2.1 General specifications ......................................................................................................................12
2.2 Electrical specifications.....................................................................................................................16

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2.3 Measurement specifications.............................................................................................................17
2.4 Optical specifications........................................................................................................................19
3Mechanical Installation ..........................................................................................................................26
3.1 Dimensions.......................................................................................................................................26
3.2 Accessories.......................................................................................................................................31
3.2.1 Air purge laminar ......................................................................................................................31
3.2.2 Water cooling............................................................................................................................35
3.2.3 Shutter ......................................................................................................................................38
3.2.4 Combination of air purge, water cooling and shutter................................................................42
3.2.5 Outdoor protective housing.......................................................................................................47
4Electrical Installation..............................................................................................................................48
4.1 Process interface..............................................................................................................................49
4.1.1 Process interface Xi 80/410......................................................................................................49

Table of contents 5-
4.1.2 Process interface Xi 400...........................................................................................................52
4.1.3 PIN allocation Xi 80/410 ...........................................................................................................55
4.1.4 PIN allocation Xi 400 ................................................................................................................56
4.1.5 Industrial Process Interface for Xi 80/410 (optional).................................................................58
4.1.6 Industrial Process Interface for Xi 400 (optional)......................................................................63
4.2 Example for a Fail-Safe monitoring of the Xi with a PLC .................................................................67
4.3 USB cable extension for Xi 400........................................................................................................69
5Functions.................................................................................................................................................70
5.1 Ethernet Xi 80/410............................................................................................................................70
5.1.1 Ethernet setup (Point-to-Point-Connection)..............................................................................72
5.2 Autonomous operation Xi 80/410 .....................................................................................................78
5.2.1 Hot- / Coldspot function in autonomous operation ...................................................................83
5.3 Use of Shutter...................................................................................................................................84

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5.3.1 Settings in PIX Connect Software.............................................................................................86
6IRmobile App...........................................................................................................................................87
7Software PIX Connect ............................................................................................................................89
7.1 Installation and initial start-up...........................................................................................................90
7.2 Software window...............................................................................................................................92
7.3 Basis features of the software PIX Connect.....................................................................................94
8Basics of Infrared Thermometry ...........................................................................................................97
9Emissivity..............................................................................................................................................102
9.1 Definition.........................................................................................................................................102
9.2 Determination of unknown emissivity .............................................................................................104
9.3 Characteristic emissivity .................................................................................................................106
Appendix A –Table of emissivity for metals .............................................................................................107
Appendix B –Table of emissivity for non-metals .....................................................................................109

Table of contents 7-
Appendix C –Quick start for serial communication.................................................................................110
Appendix D –Interprocess Communication (IPC) ....................................................................................113
Appendix E –PIX Connect Resource Translator ......................................................................................114
Appendix F –Wiring diagrams PIF for Xi 400............................................................................................115
Appendix G –Declaration of Conformity ...................................................................................................119

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1 General Notes
1.1 Intended use
Thank you for choosing the optris®Xi spot finder infrared camera.
The optris Xi calculates the surface temperature based on the emitted infrared energy of objects
[►8 Basics of Infrared Thermometry]. The two-dimensional detector (FPA - focal plane array) allows a
measurement of an area and will be shown as thermal image using standardized palettes. The radiometric
processing of the picture data enables the user to do a comfortable detailed analysis with the software
PIX Connect.
The Xi is a precise instrument and contains an extremely sensitive infrared detector and a high-
quality lens.
The alignment of the camera to intensive energy sources (e.g. devices which emit laser
radiation or reflections of such equipment) can cause an irreparable defect of the infrared
detector. This is also valid if the camera is switched off.
Such kinds of damages are excluded from warranty.
Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.

General Notes 9-
•Avoid abrupt changes of the ambient temperature.
•Avoid static electricity, arc welders, and induction heaters. Keep away from very strong EMF
(electromagnetic fields).
•In case of problems or questions which may arise when you use the infrared camera, please
contact our service department.
► All accessories can be ordered according to the referred part numbers in brackets [ ].
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur contact the customer
service at once. The warranty period covers 24 months starting on the delivery date. After the warranty is
expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product
components. Warranty does not apply to damages, which result from misuse or neglect. The warranty also
expires if you open the product. The manufacturer is not liable for consequential damage or in case of a non-
intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.

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1.3 Scope of delivery
•Xi 80, Xi 400 or Xi 410
•USB cable:
1 m (standard scope of supply, no IP67 protection class)
1 m, 3 m, 5 m, 10 m, 20 m * (optional, for industrial applications, with IP67)
•Ethernet PoE cable: 1 m (only for Xi 410)
•Mounting nut and mounting bracket (adjustable in one axis, tripod thread)
•Process interface cable incl. terminal block (1 m)
•Software package PIX Connect
•Quick start guide
* 10 m and 20 m version not available for Xi 80 and Xi 410
1.4 Maintenance
Never use cleaning compounds which contain solvents (neither for the lens nor for the housing).
1.4.1 Cleaning
Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid
tissue (moistened with water) or a lens cleaner (e.g. Purosol or B+W Lens Cleaner).