optris PI 160 User manual

optris®PI160, PI200, PI400, PI450
Thermal Imager
Operator’s manual

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Optris GmbH
Ferdinand-Buisson-Str. 14
13127 Berlin
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Internet: www.optris.com
CE - Conformity
The product complies with the following standards:
EMC: EN 61326-1:2006
(Basic requirements)
EN 61326-2-3:2006
Safety regulations: EN 61010-1:2001
Laser protection: EN 60825-1:2007
The product accomplishes the requirements of the EMC Directive 2004/108/EG and of the Low Voltage
Directive 2006/95/EG.
Note
Read the manual carefully before the initial start-up. The producer reserves the right to change the
herein described specifications in case of technical advance of the product.

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Warranty
Each single product passes through a quality process. Nevertheless, if failures occur please contact the
customer service at once. The warranty period covers 24 months starting on the delivery date. After the
warranty is expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted
product components. Warranty does not apply to damages, which result from misuse or neglect. The
warranty also expires if you open the product. The manufacturer is not liable for consequential damage. If a
failure occurs during the warranty period the product will be replaced, calibrated or repaired without further
charges. The freight costs will be paid by the sender. The manufacturer reserves the right to exchange
components of the product instead of repairing it. If the failure results from misuse or neglect the user has to
pay for the repair. In that case you may ask for a cost estimate beforehand.

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Content
CE - Conformity.......................................................................................................................................................1
Warranty ..................................................................................................................................................................2
Content ....................................................................................................................................................................3
1. Welcome!........................................................................................................................................................4
2. Scope of Supply..............................................................................................................................................5
3. Maintenance....................................................................................................................................................6
4. Technical Datas ..............................................................................................................................................7
5. Optical Datas.................................................................................................................................................10
6. Mechanical Installation..................................................................................................................................12
7. Electrical Installation .....................................................................................................................................18
8. Initial start-up...............................................................................................................................................21
9. Software PIConnect......................................................................................................................................22
10. Basics of Infrared Thermometry....................................................................................................................27
Appendix A –Emissivity Table Metals...................................................................................................................34
Appendix B –Emissivity Table Non Metals...........................................................................................................35
Appendix C - Serial Communication (a brief overview).........................................................................................36
Appendix D –Interprocess Communication (IPC).................................................................................................37
Appendix E –Optris PI Connect Resource Translator..........................................................................................38
Appendix F –Process Interface ............................................................................................................................39

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1. Welcome!
Thank you for choosing the optris PI thermal imager!
The optris PI calculates the surface temperature based on the emitted infrared
energy of objects [►Basics of Infrared Thermometry]. The two-dimensional
detector (FPA - focal plain array) allows a measurement of an area and will be
shown as thermal image using standardized palettes.
The radiometric processing of the picture data enables the user to do a
comfortable detailed analysis with the software PI Connect.
Please take care of the following notes:
Notes
The optris PI is a precise instrument and contains a sensitive infrared detector and a high-
quality lens. The alignment of the camera to intensive energy sources (high power laser or
reflections of such equipment, e.g.) can have effect on the accuracy of the measurement or
can cause an irreparable defect of the infrared detector.
The mounting should be made only via the mounting threads or tripod connection the
housing is providing.
Avoid static electricity, arc welders, and induction heaters. Keep away from very strong
EMF (electromagnetic fields).
Avoid abrupt changes of the ambient temperature.
In case of problems or questions which may arise when you use the infrared camera,
please contact our service department.

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2. Scope of Supply
Standard version
optris PI160, PI200, PI400 or PI450 incl. 1 lens
USB cable (1 m1))
Table tripod
Process interface cable incl. terminal block (1 m)
Software package PI Connect
Operators manual
Aluminum case
optris PI200 only: focusing tool for VIS camera
Thermal Analysis Kit
optris PI160 or PI200
3 lenses (23°, 6° and 48°, incl. calibration certificate)
USB cable (1 m1) and 10 m)
Tripod (20 - 63 cm)
Process interface cable incl. terminal block (1 m)
Software package PI Connect
Operators manual
Aluminum case
optris PI200 only: focusing tool for VIS camera
1) The camera plug of USB cable (1 m) does not feature an IP67 protection class. For industrial applications there are cables with IP67
available starting at 5 m.

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3. Maintenance
Lens cleaning
Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid
tissue moistened with water or a water based glass cleaner.
Note
Never use cleaning compounds which contain solvents (neither for the lens nor for the housing).

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4. Technical Datas
Factory Default Settings
The unit has the following presetting at time of delivery:
Temperature range -20...100 °C
Emissivity 1,000
Process interface (PIF) inactive
Interprocess Communication (IPC) inactive
Measurement function Rectangle measure area
General Specifications
Environmental rating IP65 (NEMA-4)
Ambient temperature 0...50 °C
Storage temperature -20...70 °C
Relative humidity 10...95 %, non condensing
Material (housing) aluminum, anodized
Dimensions 45 x 45 x 62 - 65 mm3(depending on lens)
46 x 56 x 86 - 90 mm3(depending on lens)
Weight (incl. lens) PI160: 195 g, PI200: 215 g, PI400 / PI450: 320 g
Cable length (USB 2.0) 1 m (Standard), 5 m, 10 m, 20 m1)
Vibration IEC 68-2-6: 3G, 11 –200Hz, any axis
Shock IEC 68-2-27: 50G, 11ms, any axis
1) Installation of 20 m cable in the ground is not allowed without protection by conduits, corrugated pipes, tubes or similar. If installed
outside the cable must be protected as well (see aforementioned arrangements).

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Electrical Specifications
Power Supply 5 VDC (powered via USB 2.0 interface)
Current draw max. 500 mA
Output Process Interface (PIF out) 0-10 V (TObj, TInt, flag status or alarm status)
Input Process Interface (PIF in) 0-10 V (Emissivity, Ambient temperature, Reference temperature,
Flag control, triggered video or triggered snapshots)
Digital Input Process Interface Flag control, triggered video or triggered snapshots)
Digital interface USB 2.0 [► Appendix F: PIF]
Measurement Specifications
Temperature ranges -20...100 °C; 0...250 °C; 120...900 °C; option: 200…1500°C1)
Detector PI160 / PI200: UFPA, 160 x 120 pixels
PI400 / PI450: UFPA, 382 x 288 pixels
Spectral range 7.5...13 µm
Lenses (FOV) PI160 / PI2002): 23° x 17°; 6° x 5°; 48° x 37°; 80° x 60°
PI400 / PI450: 30° x 23°; 13° x 10°
System accuracy3) ±2 °C or ±2 %
1) The additional measurement range of 200…1500°C is not available for cameras optris PI400 / PI450 as well as for camera version
PI160 / PI200 featuring 80° HFOV optics
2) For ideal combination of IR and VIS image the lenses of optris PI200 featuring 23° and 48° HFOV are recommended
3) At ambient temperature 235 °C; whichever is greater