ORBCOMM ST 9100 Installation instructions

ST 9100
Hardware Guide
T413, Version 1.0
Aug, 2020
© ORBCOMM®

ST 9100 - HARDWARE GUIDE
LEGAL NOTICE
This documentation is owned by ORBCOMM®and protected by applicable copyright laws and international treaty
provisions. Other copyrighted names used are the property of their respective owners. Therefore, you must treat this
documentation like any other copyrighted material. This publication, or any part thereof, may not be reproduced or
transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, storage in an
information retrieval system, or otherwise, without prior written permission by ORBCOMM, Inc. 395 W Passaic Street,
Suite 325, Rochelle Park, NJ 07662 USA Phone [phone]. The information in this document is for information
purposes only and contains technical information and descriptions of the ORBCOMM product(s) and is subject to
change without notice. No warranty or representation, express or implied, is made with respect to its contents.
TRADEMARK NOTICE
The ORBCOMM name and the ORBCOMM logo are registered trademarks of ORBCOMM.
The Bluetooth®word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc.
The u-blox name and logo are registered trademarks of u-blox Holding AG.
INMARSAT, the Inmarsat logo and IsatData Pro are trademarks of Inmarsat used under license by SkyWave (an
ORBCOMM company). Inmarsat is not responsible for the operation and regulatory compliance of the products and
services referred to in this document that connect to the Inmarsat system.
EXPORT CONTROL STATEMENT
The contents of this document, in whole or in part, shall not be exported from the United States, which export shall
include, but not be limited to, transmittal to any non-U.S. citizen wherever said person is located, except in
accordance with all United States laws and regulations relating to exports and to all administrative acts of the U.S.
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document, in whole or in part, contrary to U.S. law is also strictly prohibited.
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CONTACT INFORMATION
Visit ORBCOMM Online
www.ORBCOMM.com
Contact Customer Support
[e-mail]
+1.613.836.2222
Headquarters
395 W Passaic Street, Suite 325
Rochelle Park, NJ 07662 USA
Tel: [phone]
Fax: [phone]
Email: [e-mail]
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TABLE OF CONTENTS
Legal Notice 2
Trademark Notice 2
Export Control Statement 2
Contact Information 3
Contact Customer Support 3
TABLE OF CONTENTS 4
List of Figures 7
List of Tables 7
Preface 8
Purpose 8
Notation 8
Reference 8
Battery Safety Warnings 8
1 Product Overview 10
1.1 Overview of the Messaging System 11
1.2 Terminal 12
1.3 Transceiver Components 12
1.3.1 Transceiver Unit 13
1.3.2 Satellite Antenna 14
1.3.3 Cellular Antenna 14
1.3.4 Terminal Shroud 15
1.3.5 ST 9100 Cables and Connectors 15
2 Specifications 16
2.1 Temperature 16
2.1.1 Internal Backup Battery Temperature 16
2.2 Electrical 16
2.2.1 Input Range 16
2.2.2 Power Consumption 16
2.2.3 Load Dump Protection 17
2.2.4 Inrush Currents 17
2.2.5 Reverse Voltage Input 17
2.2.6 SIM Cards 17
2.3 Connectors 18
2.3.1 Connector Pin Assignment 18
2.4 I/O Interface 19
2.4.1 Standard General Purpose I/Os 19
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2.4.1.1 Digital Input 20
2.4.1.2 Digital Output 21
2.4.1.3 Analog Input 22
2.4.2 Dedicated Outputs 23
2.4.3 Multi-purpose Ports 23
2.4.3.1 Input Only Ports 24
2.4.3.2 Analog Inputs (0-5 V) 24
2.4.3.3 Inputs 4-20 mA 25
2.5 Serial Interfaces 25
2.5.1 CAN Bus 25
2.5.2 RS-485/J1708 26
2.5.3 RS-232 (Console and Auxiliary) 26
2.5.4 1-Wire 27
2.6 RF Specifications 27
2.6.1 Satellite (Standard) Antenna 27
2.6.2 Satellite (Low Elevation) Antenna 27
2.6.3 Cellular Antenna 28
2.6.3.1 Cellular Antenna Electrical 28
2.7 Satellite Transmitting Power 28
2.8 GNSS Module 28
2.9 Internal Backup Battery 29
2.10 Memory 29
2.11 Environmental 30
2.12 Sensors 30
2.12.1 Temperature Sensor 30
2.12.2 Accelerometer 30
2.13 Cellular Module - LTE 31
2.13.1 Transceivers Operating in the Americas 31
2.13.2 Transceivers Operating Outside of the Americas 31
2.14 Bluetooth Module 32
2.15 LED 32
2.16 Mechanical 33
2.16.1 ST 9100 33
2.16.2 Cellular Antenna 34
2.16.3 Satellite Antenna 35
2.16.3.1 Standard Antenna 35
2.16.3.2 Low Elevation Antenna 36
2.16.3.3 Terminal Shroud 36
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3 Compliance 38
APPENDIXA Development Cable 39
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LIST OF FIGURES
Figure 1: ST 9100 Satellite-Cellular Transceiver 11
Figure 2: System Architecture 12
Figure 3: Connector Position 13
Figure 4: SIM Access Door 13
Figure 5: Reset Button 13
Figure 6: Standard Satellite Antenna 14
Figure 7: Low Elevation Satellite Antenna 14
Figure 8: Cellular Antenna 15
Figure 9: Terminal Shroud 15
Figure 10: Transceiver View of Connector 18
Figure 11: Digital Input 20
Figure 12: Digital Output 21
Figure 13: Analog Input 22
Figure 14: Open Drain Outputs 23
Figure 15: Dedicated Inputs 24
Figure 16: LED Location 32
Figure 17: ST 9100 Top View Dimensions 34
Figure 18: ST 9100 Side Connector View Dimensions 34
Figure 19: Satellite Antenna (standard and low elevation) - Bottom View (mm) 35
Figure 20: Standard Antenna Height Dimensions (mm) 36
Figure 21: Low Elevation Antenna Height Dimensions (mm) 36
Figure 22: Terminal Shroud Dimensions 37
Figure 23: Development Cable 39
LIST OF TABLES
Table 1: Transceiver with Internal Backup Battery Temperature Specifications 16
Table 2: Transceiver Input Currents 16
Table 3: Electrical Pin Assignment 18
Table 4: Multi-GNSS Specifications 28
Table 5: Internal Backup Battery 29
Table 6: LED Operation 33
Table 7: Development Cable Connectors 40
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PREFACE
Purpose
This document is as an overview of the hardware characteristics and specifications for the ST 9100.
Note: This is a Beta Trial document. Information in this document is subject to change.
Notation
A terminal consists of a transceiver unit plus antennas.
Hardware components and hardware labels in this document might not be exactly as shown and are subject to
change without notice.
CAUTION: This safety symbol warns of possible hazards to personnel, equipment, or both. It includes hazards
that will or can cause personal injury, property damage, or death if the hazard is not avoided.
Note: A note indicates information with no potential hazard. A note indicates points of interest or provides
supplementary information about a feature or task.
Numbered lists indicate a series of steps required to complete a task or function.
Bulleted lists highlight information where order or sequence is not crucial.
Reference
The content of the following documents might be useful in conjunction with this guide. These documents are
available from Customer Support or from the ORBCOMM Developer Toolkit.
Document titles and numbers are subject to change without notice.
[N210] IsatData Pro Gateway Web Service 2 User Guide
[N206] MTWSCellular Protocol
[T404] LSF Developer Guide FW v4.x
[T405] IsatData Pro Service API Ref FW v4.x
[T414] ST 9100 Installation Guide
Battery Safety Warnings
CAUTION: Do not short circuit or expose the battery to temperatures above the maximum rated temperature.
CAUTION: Always follow local disposal guidelines to properly dispose of the Lithium-ion battery and the
device.
CAUTION: Store in a cool, well ventilated area. Elevated temperatures can result in shortened battery life.
CAUTION: DO NOT replace the battery. Changing the battery without ORBCOMM’s permission could violate
regulatory conformity.
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CAUTION: DO NOT throw the internal battery or the device into fire.
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1 PRODUCT OVERVIEW
The ST 9100 is a flexible, robust, and programmable dual mode satellite-cellular terminal. It is ideal for remotely
monitoring and controlling fixed and portable assets in industries as diverse as transportation, oil and gas, utilities,
maritime and more. The versatile, environmentally sealed ST 9100 is ideal for rugged environments in the world’s
most remote areas.
The ST 9100 (Figure 1) is a satellite-cellular terminal. Features include the following:
lAn IsatData Pro satellite-cellular transceiver for communicating with the network
lPart number ST9100-D01 for use in the Americas
lPart number ST9100-C01 for use outside of the Americas
lAn integral multi-GNSS subsystem
lFour (4) general purpose I/Os
lTwo (2) dedicated outputs
lFour (4) digital inputs
lFour (4) 0-5 V analog ports
lTwo (2) 4-20 mA ports
lTwo RS-232 ports
lRS-485 port
lTwo (2) CAN Bus ports
l1-Wire interface
l3-Axis accelerometer
lBluetooth connectivity
lMultiple SIM support
lCellular module
lInternal backup battery
lSatellite antenna (p/n ST901065-AFA standard antenna, ST901066-AFA low elevation antenna)
lCellular antenna - LTE/3G/2G fallback (p/n ST101066-001)
lTerminal shroud (optional- p/n ST101014-001)
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Figure 1: ST 9100 Satellite-Cellular Transceiver
The transceiver’s built-in programmability allows it to work as a standalone data-messaging transceiver, with built-in
I/O data collection and processing capabilities. Feature-rich software tools make programming easy and shorten the
design and testing time. The transceiver can also be configured with terminal apps. Terminal apps are configurable
device-level applications that include specific feature sets that are implemented by ORBCOMM. Contact Customer
Support or your Account Manager for further details.
1.1 Overview of the Messaging System
The IsatData Pro satellite messaging system is designed to support the management of mobile or fixed assets
located around the world. An asset fitted with one of ORBCOMM's satellite based mobile terminals can have their
status and locations monitored and send large messages.
The network provides the following key features and benefits:
lPolling of terminal status and location
lScheduled reporting of terminal status and location
lTransmission of text messages to and from a serial port on the transceiver
lTwo-way communication for messaging to and from the asset for near real-time control
lUp to 6,399 bytes from-mobile messages
lUp to 10,000 bytes to-mobile messages
lDefault acknowledged messages
lGlobal service
Service is provided to end users by Solution Providers (SPs) who use the IsatData Pro network to offer particular
applications and/or services to their clients. The SPs link their application services to the satellite terminals by
connecting to the IsatData Pro gateway. This acts as the communications hub of the system, routing traffic to and
from the terminals and the various service providers.
The terminal can be configured to route cellular messages through the same IsatData Pro Gateway that supplies
satellite messages. This is shown as Option 1 in the System Diagram. Option 2 represents a terminal configured to
route cellular messages directly to a customer or Solution Provider proprietary cell server. In this case the connection
to ORBCOMM’s IsatData Pro Gateway supplies satellite messages. Refer to [T404, N206, and N210] for more
information about configuring the terminal’s cellular messaging transport.
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Figure 2: System Architecture
The satellite-cellular terminal is based on Lua software and is supported by a suite of IsatData Pro tools, enabling SPs
a programmable platform they can tailor to their specific applications.
1.2 Terminal
Note: Hardware components may not be exactly as shown in this document. A terminal consists of a transceiver
unit plus antennas.
Transceivers with a standard antenna operate on the IsatData Pro network at an elevation angle of 20° to 90° and -5°
to 90° for transceivers with low elevation antennas. The transceivers are self-contained, compact, and provide low
power consumption.
A cellular module is available to operate over the cellular network
The transceiver's built-in programmability allows it to work as a stand-alone with built-in I/O data collection and
processing capabilities. Terminals are suitable for the AVL market.
Feature-rich software tools make application design easy and shorten the design and testing time. ORBCOMM also
provides consulting services to SPs to help program the transceiver and get customer applications running quickly.
1.3 Transceiver Components
CAUTION: Do not rely solely on the terminal for emergency (SOS) calls.
In addition to the features mentioned earlier, the transceiver has the following benefits:
lDesigned to be used as a standalone or incorporated into an SPsolution
lBuilt-in dual-GNSSreceiver to calculate position, speed, and heading
lQuick and easy installation reduces labor time and costs
lInstalled firmware
lFlexible custom application design (Lua Services Framework)
lWide operational temperature range
lSatellite plus cellular modem integration
lDiscrete I/O ports to interface with a wide range of after-market accessories
lRugged construction
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1.3.1 Transceiver Unit
Each transceiver is a self-contained unit, including a satellite/cellular modem, a multi-GNSS module, programmable
microcontroller, and multiple discrete and analog I/Os (input/output) capable of monitoring and controlling external
sensors and devices. Ideal for mobile applications, it is also suitable for fixed installations.
Arranging the transceiver unit’s connectors (Figure 3) at one end of the unit simplifies installation. Sturdy flanges on
the side make mounting quick and easy.
Figure 3: Connector Position
An anti-tamper SIM door on the back side of the transceiver (Figure 4) provides easy access to the SIM card holder
and reset button.
Figure 4: SIM Access Door
Figure 5: Reset Button
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1.3.2 Satellite Antenna
The satellite-cellular tranceivers’s satellite antenna is waterproof and designed to operate in extreme environments. It
has four mounting flanges for installation.
The satellite antenna connects to the transceiver using a 5 m (16 foot) cable terminated with a curry yellow colored
FAKRA RF connector.
The satellite-cellular transceiver is available with either the standard satellite antenna (Figure 6) or the low elevation
satellite antenna (Figure 7).
Figure 6: Standard Satellite Antenna
Figure 7: Low Elevation Satellite Antenna
1.3.3 Cellular Antenna
The ST 9100 cellular antenna is an LTE antenna with a burgundy colored FAKRA connector.
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Figure 8: Cellular Antenna
1.3.4 Terminal Shroud
Use the optional terminal shroud if mounting the transceiver outdoors.
Figure 9: Terminal Shroud
1.3.5 ST 9100 Cables and Connectors
The following are available for the ST 9100:
lA 5-meter blunt cut cable (p/n ST101062-002). Refer to [T414] for details.
lAn IP67 Field Installable Connector (p/n ST101096). Refer to [T414] for details.
lA development cable (p/n ST101084-001). Refer to APPENDIXA for details.
CAUTION: An external 5 A slow blow fuse must be added in series with the external voltage wire (Table 3).
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2 SPECIFICATIONS
2.1 Temperature
Parameter Value
Operating Temperature Range -20° to +75°C (-4°F to +167°F)
Storage Temperature Range -20° to +60°C (-4°F to +140°F)
2.1.1 Internal Backup Battery Temperature
Table 1 defines the internal backup battery's temperature specifications.
Table 1: Transceiver with Internal Backup Battery Temperature Specifications
Parameter Value
Charge Temperature Range 0°C to +45°C (32°F to +113°F)
Discharge Temperature Range -20°C to +75°C (-4°F to +167°F)
Storage Range
≤ 1 month
≤ 3 months
≤ 1 year
Ideal for long-term storage
-20°C to +45°C (-4°F to +113°F)
-20°C to +35°C (-4°F to +95°F)
0°C to +30°C (32°F to +86°F)
10°C to +25°C (60±25% R.H.), (50°F to +77°F)
2.2 Electrical
2.2.1 Input Range
CAUTION: An external 5 A slow blow fuse must be added in series with the external voltage wire (Table 3).
Parameter Value
Power Supply Voltage 9 to 32 V DC
2.2.2 Power Consumption
Typical values with a transceiver input voltage of 12 VDC.
Table 2: Transceiver Input Currents
Mode of
Operation
Condition 25°C
(77°F)
-40°C
(-40°F)
85°C
(185°F)
Unit
Sleep Externally powered 212 203 500.98 µA
Charger ON 297 N/A N/A mA
SatCom
Tx
Burst current 733.87 720.77 728.13 mA
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Mode of
Operation
Condition 25°C
(77°F)
-40°C
(-40°F)
85°C
(185°F)
Unit
SatCom
Rx
Burst current for Rx frequency. 1540045000 1000 2 (C/No=42dBHz) 76.70 25.77 80.13 mA
GPS Cold fix current during uBlox on command 32.60 38.37 36.59 mA
TOBY Rx
(Idle)
measure Rx level in 129 channels for 1000 ms intervals 91.52 101.36 102.3 mA
measure Rx level in LTE FDD5 for 1000 ms 88.97 92.31 104 mA
measure Rx level in LTE FDD 12 for 1000 ms 89.17 91.10 156.92 mA
TOBY Tx
max
2G-850 TX in channel=189, PCL=0 (max power), Seq=5, Mod=1(GMSK),
Interval=5000 ms
403.99 375.03 473.8 mA
2G-900 TX in channel=37, PCL=0 (max power), Seq=5, Mod=1(GMSK),
Interval=5000 ms
777.52 614.95 900 mA
2G-1900 TX in channel=698, PCL=0 (max power), Seq=5, Mod=1(GMSK),
Interval=5000 ms
504.42 510.73 525.17 mA
4G FDD band 5, 850MHz, TX in channel=120525, power=24 dBm, Internal=5000 ms 224.88 202.20 236.68 mA
4G FDD band 2, 1900MHz, TX in channel=118900, power=24 dBm,
Internal=5000 ms
270.94 288.16 282.63 mA
2.2.3 Load Dump Protection
Active load dump protection is provided on the power pins. The cut-off is >34 V and automatic reset of the load
dump occurs when the input voltage is <34 V.
2.2.4 Inrush Currents
Typical inrush currents: 12 volts and 25°C (77°F).
Quantity Value
Peak in-rush current 4.12 A
In-rush pulse duration 138 µS
2.2.5 Reverse Voltage Input
Parameter Voltage
Reverse Polarity Protection -40 V DC (maximum)
2.2.6 SIM Cards
The transceiver offers two embedded (not field replaceable) and one removable SIM card. The specifications for the
SIM cards are the same.
Parameter Value
SIM Voltage 1.8 V or 3 V standard SIM cards
Card Detection Switch connected to cellular module
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2.3 Connectors
Transceiver 24 position mating connector Chogori Technology Company
Satellite Antenna IMS Connector Systems
3400.SMBA.2K10.089 (RG58/LMR-195 sized cable)
FAKRA - K-curry yellow
Cellular Antenna IMS Connector Systems
3400.SMBA.2D10.029 9RG174 sized cable)
FAKRA - D-bordeaux
2.3.1 Connector Pin Assignment
Table 3 maps to the layout shown in Figure 10.
Figure 10: Transceiver View of Connector
Table 3: Electrical Pin Assignment
Note: CAN0 is available for BETA trials.
PIN Function Type Description
1 RS485_A I/O Half duplex RS485 driver output or receiver input (complementary to RS485_B)
2 Digital_IN4 / 0-5 V_IN4 I Digital input or 0-5 V
3 Digital_IN3 / 0-5 V_IN3 I Digital input or 0-5 V
4 I/O_4 I/O Multifunction GPIO, push-pull, analog input, current limited current sink and
ignition load
5 I/O_2 I/O Multifunction GPIO, push-pull, analog input and current sink
6 Ground PWR External supply ground return
7 External Voltage PWR External 9-32 VDC supply
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PIN Function Type Description
8 Output_6 O Open drain output
9 1Wire Com PWR 1-WIRE return path
10 Console_RS232_TX O ±15 kV ESD protected, RS-232 level (nominally ±5.5 V) transmitter outputs
11 AUX_RS232_RX I TTL/CMOS level receiver outputs
12 CAN1_H I/O High level CAN BUS line
13 CAN1_L I/O Low level CAN BUS line
14 CAN0_L I/O Low level CAN BUS line
15 RS485_B I/O Half duplex RS485 driver output or receiver input (complementary to RS485_A)
16 Digital/Analog_IN1 /
0-5 V_IN1 /
P1_4-20 mA+
I Digital input or 0-5 V analog input or 4-20 mA
17 I/O_3 I/O Multifunction GPIO, push-pull, analog input and current sink
18 I/O_1 I/O Multifunction GPIO, push-pull, analog input and current sink
19 Output_5 O Open drain output
20 1Wire_DATA I/O Input/output driver for 1-Wire Line
21 Console_RS232_RX I TTL/CMOS level receiver outputs
22 AUX_RS232_TX O ±15 kV ESD protected, RS-232 level (nominally ±5.5 V) transmitter outputs
23 CAN0_H I/O High level CAN BUS line
24 Digital/Analog_IN2 /
0-5 V_IN2 /
P2_4-20 mA+
I Digital input or 0-5 V analog input or 4-20 mA
2.4 I/O Interface
2.4.1 Standard General Purpose I/Os
The transceiver supports four configurable general purpose I/Os (GPIO I/O_1 to I/O_4):
lDigital input with weak (1 MΩ) pull-down
lDigital input with 20-50 K pull-down
lDigital input with 20-50 K pull-up
lAnalog input
lDigital output – push-pull
lDigital output – open drain switch-to-ground
lDisabled
On certain vehicles, I/O_1 can be used to monitor ignition. The voltage on the I/O pin may not drop low enough to
present a logic zero to the host processor when the ignition is turned off. In such a case I/O_1 can be configured to
switch in a 4 kOhm load to draw the voltage below the logic zero threshold level of the host processor ensuring a
logic zero. The other I/O ports should not be used for ignition monitoring. Refer to section 2.4.1.1
I/O_4 provides dedicated overcurrent/short circuit protection circuitry when operated in the open drain, switch-to-
ground mode. The other I/Os do not have this circuitry therefore I/O_4 is recommended for applications requiring
overcurrent/short circuit protection.
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Simplified block diagrams of the I/O when configured as digital inputs, digital outputs, and analog inputs are shown
in the figures below (Figure 11,Figure 12, and Figure 13).
The transceiver also supports two dedicated outputs (Output_5 and Output_6). More information on these outputs
can be found in section 2.3.1.
2.4.1.1 Digital Input
Figure 11 shows a schematic of the I/O when configured as a digital input.
Figure 11: Digital Input
Input Type S1 S2
With weak pull-down Open Open
With pull-down Open Closed
With pull-up Closed Open
The input specifications are provided in the table below.
Parameter Min. Typical Max. Units
Input low range -10 - 1.05 V
Input high range 1.95 - 150 V
Input current with weak pull-down
(weak 1 MΩ pull-down still in place);
Vin = 3.0 V
- 4.5 - µA
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