Oriental motor BXD400A-S User manual

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HM-5069-4
Brushless DC motor and driver package
BX Series
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
•Please read it thoroughly to ensure safe operation.
•Always keep the manual where it is readily available.
Table of contents
1Introduction.........................................2
1.1 Before use ............................................... 2
1.2 Overview of the product .......................... 2
1.3 Standards and CE Marking ..................... 2
1.4 System configuration............................... 3
2Safety precautions ..............................4
3Precautions for use............................. 6
4Preparation .........................................8
4.1 Checking the product .............................. 8
4.2 How to identify the product model........... 9
4.3 Combination list....................................... 9
4.4 Name and function of each part ............ 11
5Installation......................................... 13
5.1 Location for installation.......................... 13
5.2 Installing the combination-type
parallel-shaft gearhead.......................... 13
5.3 Installing the combination-type
hollow-shaft flat gearhead ..................... 15
5.4 Installing the round-shaft type ............... 17
5.5 Installing the pinion-shaft type............... 17
5.6 Installing a load on the combination-type
parallel gearhead or round-shaft type ... 18
5.7 Installing a load on the combination-type
hollow-shaft flat gearhead ..................... 19
5.8 Permissible overhung load and
thrust load.............................................. 20
5.9 Installing the driver ................................ 22
5.10 Installing the regeneration unit .............. 23
5.11 Installing and wiring in compliance with
EMC Directive........................................ 24
6Connection........................................27
6.1 Connecting to the power supply............ 27
6.2 Turning on the power............................. 28
6.3 Connecting the regeneration unit .......... 28
6.4 Connecting the motor ............................ 29
6.5 Grounding the motor and driver ............ 29
6.6 Connecting input/output signal .............. 30
6.7 About input signal and output signal ..... 33
7Running ............................................38
7.1 Rotating direction of the motor output
shaft....................................................... 38
7.2 Setting the running speed ..................... 39
8Inspection .........................................42
8.1 Inspection items..................................... 42
9Troubleshooting and remedial
actions ..............................................43
9.1 Troubleshooting..................................... 43
9.2 Actions to be taken when the driver’s
protection functions have activated ....... 44
10 Appendix...........................................45
10.1 Optional (Sold separately)..................... 45
10.2 Recommended peripherals ................... 46
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1 Introduction
−2 −
1 Introduction
1.1 Before use
Only qualified personnel should work with the product.
Use the product correctly after thoroughly reading the section “Safety precautions.”
The product described in this manual has been designed and manufactured for use in general industrial
machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any
damage caused through failure to observe this warning.
1.2 Overview of the product
The BX series is a brushless DC motor adopting a thin, high torque motor with encoder and high-precision
driver. This product is available in two types; a combination type equipped with a special-purpose gearhead,
which is best, suited to high-torque operation by gear speed reduction and a round shaft type which is the
optimum for high speed requirements.
You can extend the performance using the optional system upgrade tool (data setter OPX-1A).
1.3 Standards and CE Marking
This product conforms with the EC’s Low Voltage Directive and EMC Directive under the following
conditions. Take the following measures to ensure conformance with the EC’s Low Voltage Directive and
EMC Directive.
 For Low Voltage Directive
This product is designed for use as a built-in component.
• Install the product within an enclosure in order to avoid contact with the hands.
• Be sure to maintain a protective earth in case the hands should make contact with the product. Securely
ground the Protective Earth Terminals of the motor and driver.
Motor Driver
Applicable
Standards EN 60034-1, EN 60034-5, EN 60664-1 EN 50178
Installation
conditions
Motor is to be used as a component within
other equipment.
Overvoltage category: Ⅲ
Pollution degree: 3
Protection against electric shock:
Class Ⅰequipment
Motor is to be used as a component within
other equipment.
Overvoltage category: Ⅲ
Pollution degree: 2
Protection against electric shock:
Class Ⅰequipment
Protective
range
IP54 (except for the shaft of the round
shaft motor) IP10
Insulation
class E −
 EMC Directive
This product has received EMC measures under the conditions specified in “Example of motor and driver
installation and wiring” on page 26.
Be sure to conduct EMC measures with the product assembled in your equipment by referring to 5.11,
“Installing and wiring in compliance with EMC Directive” on page 24.
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1 Introduction
−3 −
 UL/CSA Standards
Certification Body Applicable Standards Standards File No.
30 W
60 W
120 W
UL 60950-1
CSA C22.2 No.60950-1 E208200
Motor∗
200 W
400 W
UL
UL 1004-1
CSA C22.2 No.100 E335369
Driver UL
UL 508C
CSA C22.2 No.14 E171462
∗ Insulation class of this motor is A.
 UL RECOGNITION OF DRIVER
Drivers are recognized by UL at following condition.
• Maximum Surrounding Air Temperature 50 °C.
• Solid state motor overload protection is provided in each model.
• Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 Arms Symmetrical Amperes,
120 or 240 VAC Maximum Voltage.
• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit
protection must be provided in accordance with the National Electric Code and any additional local codes.
• Use UL Listed Inverse Time Circuit Breaker rated 120 or 240 VAC, 15 A Only.
 Hazardous substances
RoHS (Directive 2002/95/EC 27Jan.2003) compliant
1.4 System configuration
A sample system configuration using the BX series is provided below.
DriverMotor
External control equipment
Connect a programmable controller or other
external control equipment you want to use to
control the motor.
Mains filter
Use an AC line filter to eliminate
noise. It effectively reduces noise
generated from the power source
or driver.
Power source
Make sure power supply
voltage does not exceed
the rated voltage.
External potentiometer
PAVR-20KZ (supplied)
Connect this unit to set the motor speed
externally.
External DC voltage
Connect an appropriate power supply
to set the motor speed using DC voltage.
Circuit breaker or
earth leakage breaker
Always connect a breaker to
protect the primary circuit.
Or
Extensioncable
(sold separately)
Extensioncable
Regeneration unit (sold separately)
EPRC-400P, RGB100
Connect this unit for vertical drive
applications or operations involving
an abrupt start/stop under a large inertial
load.
Input/output signals
Operating data Data setter
OPX-1A (sold separately)
Connect this unit to set the
functions you want to extend.
(sold separately)
• Three types of input power sources can be used: single-phase 100-115 V, single-phase 200-230 V and
three-phase 200-230 V.
• The mechanical home seeking function requires home-position detection sensors.
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2 Safety precautions
−4 −
2 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel
through safe, correct use of the product. Use the product only after carefully reading and fully understanding
these instructions.
Warning
Handling the product without observing the instructions that accompany a
“Warning” symbol may result in serious injury or death.
Caution
Handling the product without observing the instructions that accompany a “Caution”
symbol may result in injury or property damage.
The items under this heading contain important handling instructions that the user
should observe to ensure safe use of the product.
Warning
General
• Do not use the product in explosive or corrosive environments, in the presence of flammable gases,
locations subjected to splashing water, or near combustibles. Doing so may result in fire, electric shock or
injury.
• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and
troubleshooting the product. Failure to do so may result in fire, electric shock or injury.
• Do not transport, install the product, perform connections or inspections when the power is on. Always turn
the power off before carrying out these operations. Failure to do so may result in electric shock.
• The terminals on the driver’s front panel marked with symbol indicate the presence of high
voltage. Do not touch these terminals while the power is on to avoid the risk of fire or electric shock.
• The equipment provided with electromagnetic brake should be used when you want to utilize it for vertical
application. If the motor has no electromagnetic brake, the holding force of the motor is insufficient when
power is off, the movable parts may fall and cause injuries or damage of the equipment.
• Do not use the brake mechanism of the motor with electromagnetic brake as a safety brake. It is intended to
hold the movable parts and motor position. This caution is to avoid personal injury or damage to the
equipment.
• When the driver’s protection function is triggered, first remove the cause and then clear the protection
function. Continuing the operation without removing the cause of the problem may cause malfunction of
the motor, leading to injury or damage to equipment.
Installation
• To prevent the risk of electric shock, use the motor and driver for class I equipment only.
• Install the motor (gearhead) and driver in their enclosures in order to prevent electric shock or injury.
• Install the motor and driver so as to avoid contact with hands, or ground them to prevent the risk of electric
shock.
Connection
• Keep the driver’s input-power voltage within the specified range to avoid fire and electric shock.
• Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock.
• Do not forcibly bend, pull or pinch the cable. Doing so may fire and electric shock.
• To prevent electric shock, be sure to install the terminal cover (supplied) over the driver’s power supply
terminals after making connections.
Operation
• Turn off the driver power in the event of a power failure, or the motor may suddenly start when the power
is restored and may cause injury or damage to equipment.
• Do not turn ON the FREE input when the position is held in the vertical direction. Otherwise, the holding
force of the motor and electromagnetic brake will be lost, causing personal injury and equipment damage.
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2 Safety precautions
−5 −
Maintenance and inspection
• Do not touch the connection terminals of the driver immediately after the power is turned off (for a period
of 30 seconds). The residual voltage may cause electric shock.
Repair, disassembly and modification
• Do not disassemble or modify the motor (gearhead) or driver. This may cause electric shock or injury.
Refer all such internal inspections and repairs to the branch or sales office from which you purchased the
product.
Caution
General
• Do not use the motor (gearhead), driver and the regeneration unit beyond their specifications, or electric
shock, injury or damage to equipment may result.
• Keep your fingers and objects out of the openings in the motor and driver. Failure to do so may result in
fire, electric shock or injury.
• During running and for some time after stopping the equipment, do not touch the motor, driver and the
regeneration unit. You may be burnt by high temperature on the surfaces of the motor, driver and the
regeneration unit.
Transportation
• Do not hold the motor (gearhead) output shaft or motor cable. This may cause injury.
Installation
• Keep the area around the motor and driver free of combustible materials in order to prevent fire or a skin
burn(s).
• To prevent the risk of damage to equipment, leave nothing around the motor and driver that would obstruct
ventilation.
• The motor and driver should be firmly secured on the metallic plate in order to prevent personal injury and
damage to the equipment.
• The rotating part (output shaft) of the motor (gearhead) should be provided with a cover. Otherwise, injury
may occur.
• Do not allow your finger to be caught between the equipment and motor or gearhead when installing the
motor with or without gearhead on the equipment. Otherwise, injury may occur.
Operation
• Use the motor and driver in it‘s specified combination. This is to prevent fire.
• Provide an emergency-stop device or emergency-stop circuit external to the equipment so that the entire
equipment will operate safely in the event of a system failure or malfunction. Failure to do so may result in
injury.
• To prevent bodily injury, do not touch the rotating parts (output shaft) of the motor during operation.
• Immediately when trouble has occurred, stop running and turn off the driver power. Failure to do so may
result in fire, electric shock or injury.
• To prevent electric shock, use only an insulated screwdriver to adjust the internal switches.
• The motor’s surface temperature may exceed 70 °C (158 °F), even under normal
operating conditions. If a motor is accessible during operation, post a warning label
shown in the figure in a conspicuous position to prevent the risk of skin burn(s).
Warning label
Maintenance and inspection
• To prevent the risk of electric shock, do not touch the terminals while measuring the insulation resistance or
conducting a voltage-resistance test.
Disposal
• To dispose of the motor (gearhead) or driver, disassemble it into parts and components as much as possible
and dispose of individual parts/components as industrial waste.
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3 Precautions for use
−6 −
3 Precautions for use
This section covers limitations and requirements the user should consider when using the BX series.
 Connect protective devices to the power line
Connect a circuit breaker or earth leakage breaker to the driver’s power line to protect the primary circuit. If
an earth leakage breaker is to be installed, use one incorporating high-frequency noise elimination measures.
Refer to 10.2, “Recommended peripherals” on page 46 for the selection of appropriate protective devices.
 Use an electromagnetic brake motor for an application involving
up/down travel.
When the motor is used in an application involving up/down travel, use an electromagnetic brake motor to
hold the load in position. To hold the load in position, apply the electromagnetic brake only after the motor
has stopped. Do not use the brake to bring the moving motor to a halt. Repeated braking for such a purpose
will wear the brake hub excessively, causing its holding ability to drop.
Since the electromagnetic brake is of the non-excitation type, it can also be used to hold the load in position
upon the occurrence of a power failure. However, this is not a secure means of holding the load. Do not use
the electromagnetic brake as a safety brake.
 Use a regeneration unit (sold separately) for vertical drive
applications and those involving high inertial loads.
The driver may be damaged if the energy that is regenerated during a vertical (gravitational) operation or due
to an abrupt start/stop involving a large inertial load exceeds the maximum level that can be absorbed by the
driver. The optional regeneration unit (sold separately) is designed to discharge the regenerated energy,
thereby protecting the driver.
 Do not use a solid-state relay (SSR) to turn on/off the power
A circuit that turns on/off the power via a solid-state relay (SSR) may damage the motor and driver.
 Conduct the insulation resistance measurement or withstand voltage
test separately on the motor and the driver.
Conducting the insulation resistance measurement or withstand voltage test with the motor and driver
connected may result in injury or damage to equipment.
 Do not conduct insulation resistance test or withstand voltage test
on the encoder.
These tests may damage the encoder.
 Grease measures
On rare occasions, a small amount of grease may ooze out from the geared motor. If there is concern over
possible environmental damage resulting from the leakage of grease, check for grease stains during regular
inspections. Alternatively, install an oil pen or other device to prevent leakage from causing further damage.
Oil leakage may lead to problems in the customer’s equipment or products.
 Apply grease on the hollow-shaft flat gearhead output shaft
If you are using a hollow-shaft flat gearhead, apply grease (molybdenum disulfide grease, etc.) on the surface
of the load shaft and inner walls of the hollow output shaft to prevent seizure.
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3 Precautions for use
−7 −
 Measures against noise
To prevent possible driver and motor operation errors due to external noise, take the following measures
against noise:
• Electrical connection of the motor
For electrical connection of the driver and motor, use an optional extension cable.
• Electrical connection of input/output signal cable
• Connect the input/output signal cable in the shortest possible distance.
• Connect the input/output signal cable 100 mm (4 in.) or more away from the induction load such as
electromagnetic relay and current carrying cables (for power supply, motor, etc.). Do not connect it together
with the current carrying cable, for example, by routing them together through the same duct or conduit.
• Furthermore, use the braided-screen cable as the input/output signal cable. When the braided-screen cable
cannot be used, it will be effective to install a Ferrite core on each of the controller and driver sides.
• Connection of mains filter for power supply line
To prevent external noise from being transferred through the power line, connect a mains filter to the driver
AC power supply line input section. Ground the mains filter ground terminal using a cable with a diameter of
equivalent to AWG18 (0.75 mm2) or greater.
Driver
Extension cable
(sold separately)
Motor
Mains filter
PE PE PE
PE
Non-fuse
breaker
Enclosure (control panel)
A
C power supply
Single-phase
Three-phase
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4 Preparation
−8 −
4 Preparation
This section covers the points to be checked along with the names and functions of respective parts.
4.1 Checking the product
Verify that the items listed below are included.
Report any missing or damaged items to the branch or sales office from which you purchased the product.
Verify the model number of the purchased unit against the number shown on the package label.
Check the model number of the motor and driver against the number shown on the nameplate.
The unit models and corresponding motor/gearhead/driver combinations are listed on page 9.
Accessories for combination-type
parallel-shaft gearhead ∗5
Accessories for combination-type
hollow-shaft flat gearhead ∗5
•Operating manual 1 copy
•Hexagonal socket head screw set
(Screw, flat washer, spring washer and
hexagonal nut, 4 pieces each)
•Parallel key
1 piece
•Parallel key
1 piece ∗4
•Safety cover
1 piece
•Safety-cover mounting screw (M3)
2 pieces
•Hexagonal socket head screw set ∗6
(Screw, flat washer, spring washer
and hexagonal nut, 4 pieces each)
•Motor ∗11 unit
The figure shows a combination type.
•Driver ∗21 unit
•Driver mounting brackets
2 pieces
•Screws for driver mounting
brackets (M3) 4 pieces
•One signal cable for connecting
external potentiometer [1 m (3.3 ft.)]
1 piece
•One external potentiometer ∗3
1 piece
∗1 One shaft key is supplied for the combination type.
∗2 One combination type connector is supplied.
∗3 The external potentiometer in the illustration indicates the setter in the assembled state.
∗4 On the GFS6G, the parallel key is affixed to the gearhead output shaft.
∗5 Supplied for the motor/gearhead combination type only
∗6 The GFS6GFR does not come with hexagonal nuts.
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4 Preparation
−9 −
4.2 How to identify the product model
Series name BX series
Power input A: Single-phase 100-115 V
C: Single-phase 200-230 V / Three-phase 200-230 V
S: Three-phase 200-230 V
BX 5 120 A M - 5 S
Type of gearhead (combination type) S: Parallel-shaft gearhead
FR : Hollow-shaft flat gearhead
Motor type M : With electromagnetic brake
None : Standard type
Output power 30: 30 W 60: 60 W 120: 120 W
200: 200 W 400: 400 W
Motor size 2: 60 mm (2.36 in.) square 4: 80 mm (3.15 in.) square
5: 90 mm (3.54 in.) square 6: 104 mm (4.09 in.) square
Gear ratio/shaft shape Number : Gear ratio (combination type)
A: Round-shaft type
GFS : Pinion-shaft type
4.3 Combination list

Combination-type parallel-shaft gearhead
The motor comes preassembled with a parallel-shaft gearhead.
• Standard • With electromagnetic brake
Unit model Motor model Gearhead
model
Driver
model Unit model Motor model Gearhead
model
Driver
model
BX230A-S BXD30A-A BX230AM-SBXD30A-A
BX230C-S BXM230-GFS GFS2GBXD30A-C BX230CM-SBXM230M-GFS GFS2GBXD30A-C
BX460A-S BXD60A-A BX460AM-SBXD60A-A
BX460C-S BXM460-GFS GFS4GBXD60A-C BX460CM-SBXM460M-GFS GFS4GBXD60A-C
BX5120A-S BXD120A-A BX5120AM-SBXD120A-A
BX5120C-S BXM5120-GFS GFS5GBXD120A-C BX5120CM-SBXM5120M-GFS GFS5GBXD120A-C
BX6200A-S BXD200A-A BX6200AM-SBXD200A-A
BX6200C-S BXM6200-GFS GFS6GBXD200A-C BX6200CM-SBXM6200M-GFS GFS6GBXD200A-C
BX6400S-S BXM6400-GFS GFS6GBXD400A-S BX6400SM-SBXM6400M-GFS GFS6GBXD400A-S
in the model names indicates a number representing the gear ratio (5, 10, 15, 20, 30, 50, 100 or 200).

Combination-type hollow-shaft flat gearhead
The motor comes preassembled with a hollow-shaft flat gearhead.
• Standard • With electromagnetic brake
Unit model Motor model Gearhead
model
Driver
model Unit model Motor model Gearhead
model
Driver
model
BX230A-FR BXD30A-A BX230AM-FR BXD30A-A
BX230C-FR BXM230-GFS GFS2GFR BXD30A-C BX230CM-FR BXM230M-GFS GFS2GFR BXD30A-C
BX460A-FR BXD60A-A BX460AM-FR BXD60A-A
BX460C-FR BXM460-GFS GFS4GFR BXD60A-C BX460CM-FR BXM460M-GFS GFS4GFR BXD60A-C
BX5120A-FR BXD120A-A BX5120AM-FR BXD120A-A
BX5120C-FR BXM5120-GFS GFS5GFR BXD120A-C BX5120CM-FR BXM5120M-GFS GFS5GFR BXD120A-C
BX6200A-FR BXD200A-A BX6200AM-FR BXD200A-A
BX6200C-FR BXM6200-GFS GFS6GFR BXD200A-C BX6200CM-FR BXM6200M-GFS GFS6GFR BXD200A-C
BX6400S-FR BXM6400-GFS GFS6GFR BXD400A-S BX6400SM-FR BXM6400M-GFS GFS6GFR BXD400A-S
in the model names indicates a number representing the gear ratio (5, 10, 15, 20, 30, 50, 100 or 200).
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