Oriental motor BXD400A-S User manual

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HM-5069-4
Brushless DC motor and driver package
BX Series
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
•Please read it thoroughly to ensure safe operation.
•Always keep the manual where it is readily available.
Table of contents
1Introduction.........................................2
1.1 Before use ............................................... 2
1.2 Overview of the product .......................... 2
1.3 Standards and CE Marking ..................... 2
1.4 System configuration............................... 3
2Safety precautions ..............................4
3Precautions for use............................. 6
4Preparation .........................................8
4.1 Checking the product .............................. 8
4.2 How to identify the product model........... 9
4.3 Combination list....................................... 9
4.4 Name and function of each part ............ 11
5Installation......................................... 13
5.1 Location for installation.......................... 13
5.2 Installing the combination-type
parallel-shaft gearhead.......................... 13
5.3 Installing the combination-type
hollow-shaft flat gearhead ..................... 15
5.4 Installing the round-shaft type ............... 17
5.5 Installing the pinion-shaft type............... 17
5.6 Installing a load on the combination-type
parallel gearhead or round-shaft type ... 18
5.7 Installing a load on the combination-type
hollow-shaft flat gearhead ..................... 19
5.8 Permissible overhung load and
thrust load.............................................. 20
5.9 Installing the driver ................................ 22
5.10 Installing the regeneration unit .............. 23
5.11 Installing and wiring in compliance with
EMC Directive........................................ 24
6Connection........................................27
6.1 Connecting to the power supply............ 27
6.2 Turning on the power............................. 28
6.3 Connecting the regeneration unit .......... 28
6.4 Connecting the motor ............................ 29
6.5 Grounding the motor and driver ............ 29
6.6 Connecting input/output signal .............. 30
6.7 About input signal and output signal ..... 33
7Running ............................................38
7.1 Rotating direction of the motor output
shaft....................................................... 38
7.2 Setting the running speed ..................... 39
8Inspection .........................................42
8.1 Inspection items..................................... 42
9Troubleshooting and remedial
actions ..............................................43
9.1 Troubleshooting..................................... 43
9.2 Actions to be taken when the driver’s
protection functions have activated ....... 44
10 Appendix...........................................45
10.1 Optional (Sold separately)..................... 45
10.2 Recommended peripherals ................... 46
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1 Introduction
−2 −
1 Introduction
1.1 Before use
Only qualified personnel should work with the product.
Use the product correctly after thoroughly reading the section “Safety precautions.”
The product described in this manual has been designed and manufactured for use in general industrial
machinery, and must not be used for any other purpose. Oriental Motor Co., Ltd. is not responsible for any
damage caused through failure to observe this warning.
1.2 Overview of the product
The BX series is a brushless DC motor adopting a thin, high torque motor with encoder and high-precision
driver. This product is available in two types; a combination type equipped with a special-purpose gearhead,
which is best, suited to high-torque operation by gear speed reduction and a round shaft type which is the
optimum for high speed requirements.
You can extend the performance using the optional system upgrade tool (data setter OPX-1A).
1.3 Standards and CE Marking
This product conforms with the EC’s Low Voltage Directive and EMC Directive under the following
conditions. Take the following measures to ensure conformance with the EC’s Low Voltage Directive and
EMC Directive.
 For Low Voltage Directive
This product is designed for use as a built-in component.
• Install the product within an enclosure in order to avoid contact with the hands.
• Be sure to maintain a protective earth in case the hands should make contact with the product. Securely
ground the Protective Earth Terminals of the motor and driver.
Motor Driver
Applicable
Standards EN 60034-1, EN 60034-5, EN 60664-1 EN 50178
Installation
conditions
Motor is to be used as a component within
other equipment.
Overvoltage category: Ⅲ
Pollution degree: 3
Protection against electric shock:
Class Ⅰequipment
Motor is to be used as a component within
other equipment.
Overvoltage category: Ⅲ
Pollution degree: 2
Protection against electric shock:
Class Ⅰequipment
Protective
range
IP54 (except for the shaft of the round
shaft motor) IP10
Insulation
class E −
 EMC Directive
This product has received EMC measures under the conditions specified in “Example of motor and driver
installation and wiring” on page 26.
Be sure to conduct EMC measures with the product assembled in your equipment by referring to 5.11,
“Installing and wiring in compliance with EMC Directive” on page 24.
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1 Introduction
−3 −
 UL/CSA Standards
Certification Body Applicable Standards Standards File No.
30 W
60 W
120 W
UL 60950-1
CSA C22.2 No.60950-1 E208200
Motor∗
200 W
400 W
UL
UL 1004-1
CSA C22.2 No.100 E335369
Driver UL
UL 508C
CSA C22.2 No.14 E171462
∗ Insulation class of this motor is A.
 UL RECOGNITION OF DRIVER
Drivers are recognized by UL at following condition.
• Maximum Surrounding Air Temperature 50 °C.
• Solid state motor overload protection is provided in each model.
• Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 Arms Symmetrical Amperes,
120 or 240 VAC Maximum Voltage.
• Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit
protection must be provided in accordance with the National Electric Code and any additional local codes.
• Use UL Listed Inverse Time Circuit Breaker rated 120 or 240 VAC, 15 A Only.
 Hazardous substances
RoHS (Directive 2002/95/EC 27Jan.2003) compliant
1.4 System configuration
A sample system configuration using the BX series is provided below.
DriverMotor
External control equipment
Connect a programmable controller or other
external control equipment you want to use to
control the motor.
Mains filter
Use an AC line filter to eliminate
noise. It effectively reduces noise
generated from the power source
or driver.
Power source
Make sure power supply
voltage does not exceed
the rated voltage.
External potentiometer
PAVR-20KZ (supplied)
Connect this unit to set the motor speed
externally.
External DC voltage
Connect an appropriate power supply
to set the motor speed using DC voltage.
Circuit breaker or
earth leakage breaker
Always connect a breaker to
protect the primary circuit.
Or
Extensioncable
(sold separately)
Extensioncable
Regeneration unit (sold separately)
EPRC-400P, RGB100
Connect this unit for vertical drive
applications or operations involving
an abrupt start/stop under a large inertial
load.
Input/output signals
Operating data Data setter
OPX-1A (sold separately)
Connect this unit to set the
functions you want to extend.
(sold separately)
• Three types of input power sources can be used: single-phase 100-115 V, single-phase 200-230 V and
three-phase 200-230 V.
• The mechanical home seeking function requires home-position detection sensors.
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2 Safety precautions
−4 −
2 Safety precautions
The precautions described below are intended to prevent danger or injury to the user and other personnel
through safe, correct use of the product. Use the product only after carefully reading and fully understanding
these instructions.
Warning
Handling the product without observing the instructions that accompany a
“Warning” symbol may result in serious injury or death.
Caution
Handling the product without observing the instructions that accompany a “Caution”
symbol may result in injury or property damage.
The items under this heading contain important handling instructions that the user
should observe to ensure safe use of the product.
Warning
General
• Do not use the product in explosive or corrosive environments, in the presence of flammable gases,
locations subjected to splashing water, or near combustibles. Doing so may result in fire, electric shock or
injury.
• Assign qualified personnel the task of installing, wiring, operating/controlling, inspecting and
troubleshooting the product. Failure to do so may result in fire, electric shock or injury.
• Do not transport, install the product, perform connections or inspections when the power is on. Always turn
the power off before carrying out these operations. Failure to do so may result in electric shock.
• The terminals on the driver’s front panel marked with symbol indicate the presence of high
voltage. Do not touch these terminals while the power is on to avoid the risk of fire or electric shock.
• The equipment provided with electromagnetic brake should be used when you want to utilize it for vertical
application. If the motor has no electromagnetic brake, the holding force of the motor is insufficient when
power is off, the movable parts may fall and cause injuries or damage of the equipment.
• Do not use the brake mechanism of the motor with electromagnetic brake as a safety brake. It is intended to
hold the movable parts and motor position. This caution is to avoid personal injury or damage to the
equipment.
• When the driver’s protection function is triggered, first remove the cause and then clear the protection
function. Continuing the operation without removing the cause of the problem may cause malfunction of
the motor, leading to injury or damage to equipment.
Installation
• To prevent the risk of electric shock, use the motor and driver for class I equipment only.
• Install the motor (gearhead) and driver in their enclosures in order to prevent electric shock or injury.
• Install the motor and driver so as to avoid contact with hands, or ground them to prevent the risk of electric
shock.
Connection
• Keep the driver’s input-power voltage within the specified range to avoid fire and electric shock.
• Connect the cables securely according to the wiring diagram in order to prevent fire and electric shock.
• Do not forcibly bend, pull or pinch the cable. Doing so may fire and electric shock.
• To prevent electric shock, be sure to install the terminal cover (supplied) over the driver’s power supply
terminals after making connections.
Operation
• Turn off the driver power in the event of a power failure, or the motor may suddenly start when the power
is restored and may cause injury or damage to equipment.
• Do not turn ON the FREE input when the position is held in the vertical direction. Otherwise, the holding
force of the motor and electromagnetic brake will be lost, causing personal injury and equipment damage.
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