Orion ORION D5000 User manual

Warranty
LIMITED TWO YEAR CONSUMER WARRANTY:
Directed Electronics, Inc. promises to the original purchaser, to replace this product should it prove to be
defective in workmanship or material under normal use, for a period of two years from the date of
purchase from the dealer as indicated by the date code marking of the product PROVIDED the product
was installed by an authorized Directed dealer. During this two-year period, there will be no charge for this
replacement PROVIDED the unit is returned to Directed, shipping pre-paid. If the unit is installed by
anyone other than an authorized Directed dealer, the warranty period will be one year from the date of
purchase by the dealer as indicated by the date code marking of the product. This warranty is non-
transferable and does not apply to any unit that has been modified or used in a manner contrary to its
intended purpose, and does not cover damage to the unit caused by installation or removal of the unit.
During this one-year period, there will be no charge for this replacement PROVIDED the unit is returned
to Directed, shipping pre-paid. This warranty is void if the product has been damaged by accident or
unreasonable use, neglect, improper service or other causes not arising out of defects in materials or
construction. Units which are found to be damaged by abuse resulting in thermally damaged voice coils
are not covered by this warranty but may be replaced at the absolute/sole discretion of Directed. ALL
WARRANTIES INCLUDING BUT NOT LIMITED TO EXPRESS WARRANTY, IMPLIED WARRANTY,
WARRANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND WARRANTY OF NON-
INFRINGEMENT OF INTELLECTUAL PROPERTY ARE EXPRESSLY EXCLUDED TO THE MAXIMUM
EXTENT ALLOWED BY LAW, AND DIRECTED NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO
ASSUME FOR IT ANY LIABILITY IN CONNECTION WITH THE SALE OF THE PRODUCT. DIRECTED HAS
ABSOLUTELY NO LIABILITY FOR ANY AND ALL ACTS OF THIRD PARTIES INCLUDING ITS
AUTHORIZED DEALERS OR INSTALLERS. Unit must be returned to Directed, postage pre-paid, with bill
of sale or other dated proof of purchase bearing the following information: consumer's name, telephone
number, and address, authorized dealer's name and address, and product description. Note: This warranty
does not cover labor costs for the removal and reinstallation of the unit. IN ORDER FOR THIS
WARRANTY TO BE VALID, YOUR UNIT MUST BE SHIPPED WITH PROOF OF INSTALLATION BY AN
AUTHORIZED DIRECTED DEALER. ALL UNITS RECEIVED BY DIRECTED FOR WARRANTY REPAIR
WITHOUT PROOF OF DIRECTED DEALER INSTALLATION WILL BE COVERED BY THE LIMITED 1 YEAR
PARTS AND LABOR WARRANTY. Note: This warranty does not cover labor costs for the removal and
reinstallation of the unit. BY PURCHASING THIS PRODUCT, THE CONSUMER AGREES AND CONSENTS
THAT ALL DISPUTES BETWEEN THE CONSUMER AND DIRECTED SHALL BE RESOLVED IN
ACCORDANCE WITH CALIFORNIA LAWS IN SAN DIEGO COUNTY, CALIFORNIA.
© 2004 Directed Electronics, Inc. All rights reserved. G46000.05 12-04
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CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
What’s in the Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Practice Safe Sound™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Limited Two-Year Consumer Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Record Your Serial Number and Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
End Panel Layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CEA Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Amplifier Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Signal Input and Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Input Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Phase Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Auxiliary Output Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Internal Crossover Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Low-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
High-Pass Crossover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Fine Tuning the Crossovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Adjusting INTELLi Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Infinite Baffle Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Sealed Example High-Pass Set at 20Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Sealed Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Vented Example High-Pass Set at 30Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Remote Gain Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Amplifier Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Connections for the WCC-D2400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Connections for the WCC-D5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Speaker Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Bridging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Choosing Mounting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Passenger Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Trunk Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
General Precautions and Installation Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Tools of the Trade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Step By Step Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Set Up and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Testing the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Adjusting the Sound of the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
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©2004 Directed Electronics, Inc.

INTRODUCTION
Thank you for your purchase of a West Coast Customs by Orion power amplifier. Each WCC
amplifier is designed to be the leader in its class offering the most power, advanced fea-
tures, and extreme ease of use. In high-end sound systems or high SPL systems, WCC ampli-
fiers will give you years of trouble-free performance.
●WCC-D2400 - 1200 Watt single-channel Class D amplifier with built-in fully vari-
able high-pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with
optional remote gain, the D2400 is capable of one-channel operation with a max-
imum power of 1200 Watts into 1W.
●WCC-D5000 - 2500 Watt single-channel Class D amplifier with built-in fully vari-
able high-pass, low-pass, or band-pass crossover with INTELLi Q. Equipped with
optional remote gain, the D5000 is capable of one-channel operation with a max-
imum power of 2500 Watts into 1W.
The installation of all WCC components will determine the overall performance result.
Improper installation will not only limit the performance of your WCC system but also
potentially compromise the reliability of this amplifier. To ensure proper sonic results and
component reliability, please refer to your authorized dealer for installation assistance or
advice. If you decide to perform the installation yourself, be sure to read the entire manu-
al before beginning the installation.
What’s in the Box
●(1) Amplifier
●(1) Spare fuse(s) (WCC-D2400 only)
●(1) Allen wrench 2.5mm
●(1) Allen wrench 3mm
●(4) #8 self-tapping black Phillips head pan head screws
●(1) Amplifier installation and operation manual
PRACTICE SAFE SOUND™
Continuous exposure to sound pressure levels over 100dB may cause permanent hearing
loss. High power automotive sound systems can generate sound pressure levels in excess of
130dB. When playing your system at high levels, please use hearing protection and avoid
long term exposure.
2©2004 Directed Electronics, Inc.

LIMITED TWO-YEAR CONSUMER WARRANTY
Directed Electronics, Inc. promises to the original purchaser, to replace this product should
it prove to be defective in workmanship or material under normal use, for a period of two
years from the date of purchase by the dealer as indicated by the date code marking of the
product PROVIDED the product was installed by an authorized Directed dealer. During this
two year period, there will be no charge for this replacement PROVIDED the unit is
returned to Directed, shipping pre-paid. If the unit was installed by anyone other than an
authorized Directed dealer, the warranty period will be 1 year from date of purchase by the
dealer as indicated by the date code marking of the product. During this 1 year period,
there will be no charge for this replacement PROVIDED the unit is returned to Directed,
shipping pre-paid. This warranty is non-transferable and does not apply to any unit that has
been modified or used in a manner contrary to its intended purpose, and does not cover
damage to the unit caused by installation or removal of the unit. This warranty is void if the
product has been damaged by accident or unreasonable use, neglect, improper service or
other causes not arising out of defects in materials or construction. ALL WARRANTIES
INCLUDING BUT NOT LIMITED TO EXPRESS WARRANTY, IMPLIED WARRANTY, WAR-
RANTY OF MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, AND WARRANTY
OF NON-INFRINGEMENT OF INTELLECTUAL PROPERTY ARE EXPRESSLY EXCLUDED TO
THE MAXIMUM EXTENT ALLOWED BY LAW, AND DIRECTED NEITHER ASSUMES NOR
AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY LIABILITY IN CONNECTION WITH
THE SALE OF THE PRODUCT. DIRECTED HAS ABSOLUTELY NO LIABILITY FOR ANY AND
ALL ACTS OF THIRD PARTIES INCLUDING ITS AUTHORIZED DEALERS OR INSTALLERS.
Unit must be returned to Directed, postage pre-paid, with: consumer's name, telephone
number, and address, authorized dealer's name and address, and product description. IN
ORDER FOR THIS WARRANTY TO BE VALID, YOUR UNIT MUST BE SHIPPED WITH
PROOF OF INSTALLATION BY AN AUTHORIZED DIRECTED DEALER. ALL UNITS
RECEIVED BY DIRECTED FOR WARRANTY REPAIR WITHOUT PROOF OF DIRECTED
DEALER INSTALLATION WILL BE COVERED BY THE LIMITED 1 YEAR PARTS AND
LABOR WARRANTY. BY PURCHASING THIS PRODUCT, THE CONSUMER AGREES AND
CONSENTS THAT ALL DISPUTES BETWEEN THE CONSUMER AND DIRECTED SHALL BE
RESOLVED IN ACCORDANCE WITH CALIFORNIA LAWS IN SAN DIEGO COUNTY, CALI-
FORNIA.
NOTE: This warranty does not cover labor costs for the removal and reinstallation of the
unit.
Record Your Serial Number and Date
Model: __________________________________________________
Serial Number: __________________________________________________
Date of Purchase: __________________________________________________
Purchased from: __________________________________________________
3
©2004 Directed Electronics, Inc.

END PANEL LAYOUTS
1. Power LED - when lit indicates that the amplifier is on.
2. Gain Control - continuously adjusts from 200mV to 5V for full power output.
3. Copy/Gain/Master Switch - determines the configuration of the RCA outputs.
4. RCA Inputs - accepts RCA input from a source unit, preamplifier, or equalizer.
5. RCA Outputs - provides easy connection to additional amplifiers.
6. Low-Pass Crossover Switch - activates low pass crossover.
7. Low-Pass Frequency Control - adjusts the frequency of the low-pass crossover.
8. High-Pass Crossover Switch - activates high pass crossover (part of Intelli-Q
function).
9. High-Pass Frequency Control - adjusts the frequency of the high-pass crossover.
10. INTELLi Q Control - continuously adjusts the "Q" boost of the high-pass
crossover from 0 to 10dB of boost.
11. Phase Control Switch - Allows for adjustment of phase and makes bridging
amplifiers possible.
4©2004 Directed Electronics, Inc.

5
©2004 Directed Electronics, Inc.
12. Speaker Connections - accepts up to 12-gauge speaker wire.
13. Remote Gain Jack - connects optional RGC-1 (remote gain control).
14. 3 ATC Fuses (WCC-D2400) - protects the amplifier from over current situations.
15. Power Connections - accepts up to 4 AWG power and ground cables.
16. Additional Power Connectors (WCC-D5000) - accepts secondary power and
ground cables.
17. REM Remote Turn-on Input - turns on the amplifier when fed 12 V+.
16
17
15
14
17
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WCC-D2400
WCC-D5000

6©2004 Directed Electronics, Inc.
CEA SPECIFICATIONS
WCC-D2400D
Power Output: 475 Watts RMS x 1 at 4 ohms and < 1% THD+N
Signal to Noise Ratio: -60 dBA (reference 1 Watt into 4 ohms)
Additional Power: 1160 Watts RMS x 1 at 1 ohm and < 1% THD+N
WCC-D5000
Power Output: 1000 Watts RMS x 1 at 4 ohms and < 1% THD+N
Signal to Noise Ratio: -50 dBA (reference 1 Watt into 4 ohms)
Additional Power: 2350 Watts RMS x 1 at 1 ohm and < 1% THD+N

7
©2004 Directed Electronics, Inc.
SPECIFICATIONS
1. Continuous 4Wload 20Hz to 200Hz, < 0.05% THD, with input voltage at 13.8VDC.
2. Continuous 2Wload 20Hz to 200Hz, < 0.1% THD, with input voltage at 13.8VDC.
Amplifier Section WCC-D2400 WCC-D5000
Power Output 4W
(Watts)1425 x 1 1000 x 1
Power Output 2W
(Watts)2725 x 1 1700 x 1
Power Output 1W
(Watts) 1200 x 1 2500 x 1
Externally
Bridgeable yes no
Remote Gain
Function yes yes
Distortion at Rated
Power < 0.9% THD+N < 0.9% THD+N
Frequency
Response
20Hz to 200Hz
+0, -1dB
20Hz to 200Hz
+0, -1dB
Linear Bandwidth 10Hz to 500Hz
±3dB
10Hz to 500Hz
±3dB
Damping Factor > 50 > 50
Input Sensitivity 200mV to 5V rms 200mV to 5V rms
Input Impedance 40kW40kW
Fuse Type (3) 40 Amp ATC None
Dimensions 18.7"x10.5"x2 27.2"x10.5"x2.3"
Weight 16 lbs. 24 lbs.
Crossover Section
Low Pass Crossover
Continuously
variable/
2nd Order/
4th Order
Continuously
variable/
2nd Order/
4th Order
Low Pass Frequency
Range 30Hz to 250Hz 30Hz to 250Hz
High Pass Filter
Continuously
variable/
2nd Order/
4th Order
Continuously
variable/
2nd Order/
4th Order
High Pass
Frequency 10Hz to 150Hz 10Hz to 150Hz
INTELLI Q 0–10dB boost 0–10dB boost

8©2004 Directed Electronics, Inc.
AMPLIFIER SETTINGS
Signal Input and Output Configurations
The input section of the amplifier consists of a phase switch that sets the output configura-
tion, gain controls, and RCA inputs. The input section makes it easy to adapt this amplifier
to most system configurations.
Input Gain
The WCC-D2400 and WCC-D5000 amplifiers have level adjustments to allow for easy inte-
gration with any source unit. The input sensitivity can be adjusted from 200mV to 5V. Refer
to Testing the System and Adjusting the Sound of the System sections of this guide for
detailed instructions on setting the gain.
Phase Switches
●0° - leaves output unaffected. The output signal is in phase with the input signal.
●180° - inverts the output. The channel is 180° output of phase. This configuration
is useful for inverting the phase of subwoofers to improve staging in a vehicle.
This is also used when bridging two amplifiers into one speaker (D2400 only).
Auxiliary Output Configurations
The auxiliary outputs on WCC amplifiers offer easy, unlimited system expansion. Routing
signal from a source unit, pre-amplifier, or equalizer is a matter of connecting RCAs to the
RCA Inputs and the RCA outputs to your next WCC amplifier in the signal chain. When the
switch is in the COPY position, the RCA output is an identical copy of the input signal. The
signal passes through a buffer stage so that several amplifiers can be daisy chained without
signal loss or overloading of the source unit. This maximizes the signal output and mini-
mizes the potential for system noise.
When the switch is in the GAIN position, the RCA outputs are buffered through the gain
stage of the amplifier. When the first amplifier in the signal chain is set this way, a remote
gain controller (RGC-1) can be connected to the amplifier and act as a PRE-AMP controlling
the overall level of the system. Following amplifiers are configured in the COPY mode with
their gains set to zero as the GAIN amp is now controlling the gain level for all subsequent
amps. This eliminates the need to gain match multiple amplifiers.
When the switch is in the MASTER position, the RCA outputs are buffered through the gain
stage of the amplifier and filtered through the crossover sections of the amplifier. When set
this way, the amplifier's gain and crossover settings are sent to other amplifiers down the sig-
nal chain. This can be useful for configuring multiple subwoofer amplifiers easily in a large
SPL system. All subsequent amplifiers after the master amp will be in the COPY position and
have their gains set to zero and all crossovers turned off. The master amplifier will control
all the functions of the slave amps via the MASTER RCA output signal.
Internal Crossover Configurations
The crossover section of the WCC-D2400 and WCC-D5000 amplifiers is continuously variable
and extremely flexible. In addition to the variable built-in low-pass filters, the high-pass
crossover incorporates the INTELLi Q feature. This circuit is designed to optimize the per-
formance of WCC subwoofers in all types of enclosures.

9
©2004 Directed Electronics, Inc.
When using WCC loudspeakers, minor deviations from the recommended frequency ranges
can provide superior results depending on your speaker locations and your vehicle acoustics.
Setting crossover frequencies higher than recommended will not cause damage and may
provide superior sonic results depending on your system's performance goals. Refer to your
loudspeaker owner's manual for assistance in choosing the proper crossover frequencies for
your system.
WARNING! DO NOT set crossover frequencies lower than the speakers recommended
operating range. This can cause driver failure that is not covered by the man-
ufacturer's warranty.
Low-Pass Crossover
When the switch is to the left (OFF position), the low-pass crossover is bypassed. When the
switch is in the middle (12 position), the low-pass crossover is active with a 2nd order (12dB
per octave) slope. When the switch is to the right (24 position), the low-pass crossover is
active with a 4th order (24dB per octave) slope. The low-pass crossover is continuously vari-
able from 30Hz to 250Hz.
High-Pass Crossover
When the switch is to the left (OFF position), the high-pass crossover is bypassed. When the
switch is to the right (ON position), the high-pass crossover is active with a 2nd order (12dB
per octave) slope. The high-pass crossover is continuously variable from 10Hz to 150Hz and
is optimized for use as a subsonic filter. Additionally, boost can be added at the high-pass
crossover frequency for improved bass output while still protecting the woofer from exces-
sive excursion. The INTELLi Q adjustment allows up to 10 dB of boost at the selected
crossover frequency.
WARNING! Exercise caution when setting INTELLi Q. Maximum boost can potentially
cause woofer damage due to over-excursion.
Fine Tuning the Crossovers
The low-pass and high-pass crossover sections are each marked at four frequency points for
ease of system adjustment. The low-pass crossover section is marked at 30Hz, 50Hz, 150Hz,
and 250Hz. The high-pass crossover section is marked at 20Hz, 33Hz, 90Hz and 150Hz.
Specific crossover points can be chosen based on the recommended operational bandwidth
of your speakers.
Adjusting INTELLi Q
Incorporated in the high-pass crossover, INTELLi Q maximizes the performance of a sub-
woofer. The high-pass subsonic filter removes unwanted bass output from the woofer,
increasing the output of a subwoofer by as much as 3 dB due to the increased mechanical
power handling. Depending on the enclosure, using INTELLi Q can increase the low fre-
quency response by an additional 10dB! The type of enclosure used and the woofer's excur-
sion capability determine acceptable boost levels. Listed below are recommended boost lev-
els for different enclosure designs.

10 ©2004 Directed Electronics, Inc.
Infinite Baffle Example High-Pass Set at 30Hz
By removing low frequency signal that the woofer cannot produce, the woofer can play its
capable range louder. The first example is an infinite baffle situation. The left graph displays
the frequency response of a 12-inch woofer in an infinite baffle application without the
high-pass filter, with the filter and with the filter and the INTELLi Q set to +3dB. As you can
see, with +3dB of boost and the high pass filter set to 30Hz, the woofer has more output
down to 25Hz and less overall excursion when compared to the non-high-pass response.
Maximum physical excursion capability of the woofer is 15mm.
NOTE: The left graph is the response; the right graph is the driver excursion. These des-
ignations apply to the following graphs as well.
Enclosure Type Boost Levels
0dB +3dB +6dB +10dB
Infinite Baffle Tune above High X-Max Not Not
Fs of woofer Drivers--Tune Recommended Recommended
above Fs of
woofer
Sealed Tune above Tune above High X-Max Not
Fs of woofer Fs of woofer Drivers--Tune Recommended
above Fs of
woofer
Vented Tune to port Tune to port Tune to port High X-Max
frequency frequency frequency Drivers--Tune to
port frequency
Sealed Band-pass Tune above Tune above High X-Max Not
Fs of woofer Fs of woofer Drivers--Tune Recommended
above Fs of
woofer
Vented Band-pass Tune to port Tune to port Tune to port High X-Max
frequency frequency frequency Drivers--Tune to
port frequency
Aperiodic Set crossover Set crossover Set crossover Not
to Fs of to Fs of to Fs of Recommended
woofer woofer woofer

11
©2004 Directed Electronics, Inc.
Sealed Example High-Pass Set at 20Hz
This sealed example is the same 12-inch woofer in the recommended sealed enclosure. Up
to 6 dB of boost is capable if 20 Hz was used. With +6dB of boost, the woofer has more out-
put down to 15 Hz.
Sealed Example High-Pass Set at 30Hz
In this example, the frequency has been increased to 30 Hz. Up to 6 dB of boost is capable
at this frequency. With +6dB of boost, the woofer has more output down to 23 Hz. The
overall usable output is increased.
Vented Example High-Pass Set at 30Hz
Vented enclosures benefit most from the INTELLi Q. Up to 10 dB of boost is capable at the
box tuning frequency of 30 Hz. With +10dB of boost, the woofer has more output down to
22 Hz. The excursion below the tuning frequency has been greatly reduced.

12 ©2004 Directed Electronics, Inc.
Remote Gain Operation
The remote gain port provides easy remote access to the internal gain structure of the
power amplifier. The RGC-1 plugs into the amplifier via the 1/8" mini jack plug. The RGC-1
can be installed in the front of the vehicle to control the amplifier gain level. The RGC-1 can
be used as a bass level control when used on an amplifier dedicated to subwoofers.
In addition, one RGC-1 can be used on multiple sub amplifiers. Plug the RGC-1 into the first
amp that must have its RCA output selection switch in the MASTER position. The RGC-1
information will now be sent to subsequent amps via the MASTER signal.
Note: The RGC-1 is not supplied with the amplifier (order Orion p/n 58000).
AMPLIFIER WIRING
Power Connections for the WCC-D2400
●WCC-D2400 Fuse Size: 3 x 40 AMP ATC
●Power connections accept up to 4 AWG wire.
●4 AWG power and ground wire recommended for optimal performance.
●Connect 12V+ to the battery through fuse holder. This connection provides +12V
main power to the amplifier.
●Power wire must be fused no more than 18" from battery.
●Ground amplifier to a good chassis ground as close as possible to the amplifier.
●Connect REM terminal to remote turn-on lead from source unit. This connection
provides +12V power to turn-on the amplifier.
●Add extra ground wire between the negative terminal of the battery and the
chassis.
Power Connections for the WCC-D5000
●Power connections accept up to 4 AWG wire.
●Dual 4 AWG power and ground wire required for proper performance.
●Connect 12V+ to the battery through power distribution and fuse holder. This
connection provides +12V main power to the amplifier.
●Power wires must be fused no more than 18" from battery.
●Terminate both grounds of the amplifier to a good chassis ground as close as pos-
sible to the amplifier.
●Connect REM terminal to remote turn-on lead from source unit. This connection
provides +12V power to turn-on the amplifier.
●Add an extra ground wire between the negative terminal of the battery and the
chassis. Either dual 4 AWG or single 1/0 AWG is recommended.
NOTE: The addition of a ground wire from the battery to the chassis of the vehicle
improves the ability of the battery to supply power to the amplifier. This is recom-
mended because the current delivery of the factory electrical system was designed
only to accommodate electronics supplied by the auto manufacturer.
WARNING! The WCC-D5000 has two separate four-gauge power and ground inputs.
Both pairs of connections must use 4 AWG power wire for proper operation.
Failure to do this may damage the amplifier and is not covered under war-
ranty. The WCC-D5000 cannot be operated in a bridge or strapped configu-
ration, attempting to do so will damage the amplifier.

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©2004 Directed Electronics, Inc.
Speaker Connections
The WCC-D2400, and WCC-D5000 amplifiers offer two positive and two negative output termi-
nals for ease of connecting the speakers to the amplifier. Since these are mono amplifiers, the
speaker connectors are paralleled internally. Each amplifier is stable to 1W.
Bridging
For bridging into a single speaker load, the WCC-D2400 has the ability to be bridged with
another amplifier of the same model. To do this you must utilize the COPY/GAIN/MASTER
switch settings. For the MASTER amplifier, set the switch setting to MASTER. This will route
the signal through RCA to the other (slave) amplifier. Refer to Auxiliary Output
Configuration section of this guide. To set the PHASE switch on the (slave) amp, move the
phase switch from 0 to 180, exactly opposite of the master amp. Refer to the Phase Switches
section of this guide.
On the (slave) amplifier be sure to turn off all crossovers. For the speaker connections, con-
nect the positive (+) speaker lead from the speaker to the positive (+) speaker terminal of
the master amplifier. On the negative (-) speaker connection, take the negative (-) speaker
terminal of the master amplifier and connect it directly to the negative (-) speaker terminal
of the (slave) amplifier. The remaining positive (+) speaker terminal of the (slave) amplifier
must be connected to the negative (-) speaker lead from the speaker. The impedance of the
speaker must not exceed 2W.
NOTE: For best results, connect both negative speaker terminals on the master amp to
both negative terminals on the slave amp using at least 12 AWG cable.
WARNING! The WCC-D5000 is not designed to work in a bridged or strapped configura-
tion. Attempting to apply these configurations will damage the amplifier
and will not be covered under warranty.

14 ©2004 Directed Electronics, Inc.
AMPLIFIER INSTALLATION
Choosing Mounting Locations
The location of your amplifier will depend on several important issues. Due to the low pro-
file size of the WCC amplifiers, there are many possible installation locations that will yield
satisfactory amplifier performance. Always mount the amplifier in a place that protects the
amplifier from the elements. In addition, mount the amplifier on a stable, flat surface.
NOTE: Mounting amplifiers upside down is not recommended and may cause premature
thermal shutdown.
WARNING! Do not mount any amplifier in the engine compartment. Amplifiers are not
designed to endure the harsh environment of the exterior elements.
Passenger Compartment
If you are going to mount the amplifier in the passenger compartment, make sure you have
adequate room for ventilation. The amplifiers have been designed to make under-seat
mounting possible. When mounting your amplifier under a seat or similar area, keep a min-
imum of 1" of clearance around the amplifier for adequate cooling.
Trunk Compartment
Mounting your amplifier in the trunk provides excellent performance as long as you do not
restrict the airflow around the heatsink of the amplifier. For optimal results, mount the
amplifier with as much clearance as possible. This type of mounting will yield the best cool-
ing due to the convection effect of the amplifier chassis.
General Precautions and Installation Tips
WARNING! Be careful not to cut or drill into gas tanks, fuel lines, brake lines, hydraulic
lines, vacuum lines, or electrical wiring when working on your vehicle.
Disconnect the vehicle's ground wire at the battery before making or breaking connections
to the audio system's power supply terminals.
Do not use this amplifier unmounted. Failing to securely mount the amplifier can result in
damage or injury, particularly in the event of an accident. An unmounted amplifier becomes
a dangerous projectile in the event of a crash. Never mount the amplifier where it might
get wet. Mount the amplifier so the wire connections will not be pulled. Route the wires
where they will not be scraped, pinched or damaged in any fashion.
The +12V power supply wire must be fused as close as possible to the battery terminal, ide-
ally within 18". Use the recommended fuse size or circuit breaker listed in the Power
Connections section of this manual.
If you need to replace the fuse plugged into the side of the amplifier, replace the fuse with
the same size ATC / MAXI type fuse that came with the amplifier. If you are not sure as to the
correct value, refer to the Power Connections section of this manual for details. Using a high-
er current fuse may result in damage to the amplifier that is not covered under warranty.
NOTE: Make sure all the equipment in the system is turned off when making or break-
ing connections to the input RCAs or speaker terminals. Turn on the system and
slowly turn up the volume control only after double checking all wire connections.

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©2004 Directed Electronics, Inc.
Power for systems with a single amplifier can be supplied by most automotive electrical sys-
tems. Systems with multiple amplifiers may require a higher capacity battery, alternator or
the use of a storage capacitor. We strongly recommend the use of a Directed Audio
Essentials power capacitor with an extra battery in larger stereo systems.
WCC amplifiers generate a certain amount of heat as part of normal operation. Be sure the
area around the amplifier is unobstructed to allow adequate air circulation. Remember,
beach blankets, last week's laundry, school books and homework papers located on top of
the amplifier do not improve air flow and may become damaged.
Tools of the Trade
Listed below are the majority of the tools required to perform an installation. Having the
proper tools will make the installation that much easier. Some of these tools are necessities;
some will just make the job easier.
●Allen Wrenches (2.5mm and 3mm)
●DMM or VOM
●Electric drill with assorted drill bits
●Grommets
●Heat shrink tubing
●Marking pen
●Nylon tie straps
●Phillips and flat blade screw drivers
●Pliers (standard and needle nose)
●Reference CD with 1 kHz Sine Wave at 0dB level (all bits high)
●RTA (real time analyzer)
●Soldering iron and solder
●Utility knife
●Wire brush or sandpaper for chassis grounding
●Wire crimper
●Wire cutters
●Wire strippers
Step By Step Installation
Step 1 Determine the location for the amplifier. Refer to the Choosing Mounting
Locations section of this guide for detailed information.
Step 2 Decide on the system configuration for your amplifier. For system sugges-
tions, refer to the Speaker Connections section of this guide.
Step 3 Run all the wires from the amplifier location to the speakers, source unit, and
battery. Do not connect the battery at this time. Be sure to run RCAs and
power and speaker wires away from factory electrical wires and system as
they pose a great potential for induced system noise.
Step 4 Pre-drill amplifier mounting holes. Be sure to "think before you drill". Gas
tanks, fuel lines, and other obstructions have a nasty way of hiding them-
selves. For best results use a marking pen to mark the mounting holes and
pre-drill these holes with a standard 1/8" drill bit.
Step 5 Mount the amplifier. Make sure the amplifier is mounted on a flat surface. If
this is not possible, do not over tighten the screws so that the chassis of the

16 ©2004 Directed Electronics, Inc.
amplifier is twisted or bent.
Step 6 Turn the vehicle's key switch to the off position.
Step 7 Disconnect the vehicle's battery ground terminal.
Step 8 Connect power wires to the amplifier (ground first, then 12 V(+) and REM).
Step 9 Connect the RCA and speaker wires to the amplifier. Check the quality of
your speakers and signal connections. This will determine the ultimate per-
formance of your WCC amplifier. Refer to the Signal Input and Output Level
Controls and Speaker Connections sections of this guide for correct wiring
instructions.
Step 10 Reconnect the ground terminal to the battery after power, speaker, and RCA
connections are completed.
Step 11 Set crossovers. Refer to the Internal Crossover Configuration section of this
manual for detailed instructions.
Step 12 Once satisfied that all connections and settings are correct, install the fuse
located near the vehicle's battery and proceed to the Testing the System sec-
tion of this manual.
WARNING! Never exceed the recommended fuse size of this amplifier. Failure to do so will
result in the voiding of your warranty and possible damage to the amplifier.
SET UP AND TROUBLESHOOTING
Testing the System
After you have completed the installation, you need to test the system. This will help ensure
years of trouble-free operation. Please refer to the listed steps below when testing the
sound of your WCC system.
Step 1 Check all the wiring connections to be sure they are correct and secure.
Step 2 Turn the signal source volume control all the way down. Set any tone con-
trols to their flat or defeated positions. This includes the loudness control.
Step 3 Turn the level controls of the amplifier to their minimum positions.
Step 4 Turn the source unit on. Check to see if the power LED located on the con-
nection side of the amplifier is on. If not, please refer to the Power
Connections and the Troubleshooting Tips sections of this manual for instruc-
tions.
Step 5 If using an aftermarket source unit, turn the level controls of the amplifier
about one quarter of a turn. Slowly increase the volume level of the source
unit to so that you can hear the output of the system. If no sound is heard or
if the output is distorted, turn the system off immediately. Refer to the Power
Connections and the Troubleshooting Tips sections of this manual to solve
your installation problems.
Step 6 Check to make sure the output for each channel is correct. If the active
crossovers are used, check to make sure that each output is correct from the
amplifier. When using active crossovers on midrange and tweeters, do not
use crossover frequencies lower than recommended. If the system is not con-
figured properly, refer to the Internal Crossover Configuration section of this
manual and take corrective action.
Step 7 If the output is clear and undistorted, continue to the Adjusting the Sound
of the System section of this manual.

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©2004 Directed Electronics, Inc.
Adjusting the Sound of the System
Once you have checked the system's operation, adjust the sound of the system. Adjusting
the sound of the system is accomplished by setting the level controls and adjusting the
internal crossovers.
Step 1 Turn the signal source volume control all the way down. Set any tone con-
trols to their flat or defeated positions. This includes the loudness control.
Step 2 Turn the level controls of the amplifier to their minimum positions.
Step 3 Choose music with high dynamic content that you like, with which you are
familiar, and will be used most often in the system.
Step 4 Turn the source unit's volume control up to its highest undistorted output
level. If you lack test equipment, this point occurs between 3/4 to full volume
depending on the quality of your source unit. Listen for any audible distor-
tion. If any distortion is audible, reduce the volume of the source unit until
you have an undistorted output. Leave the volume control at this position
during your system tuning.
Step 5 While listening to your chosen dynamic music, turn up the level control cor-
responding to the midrange output until you hear slight distortion and turn
the level control back slightly for an undistorted output. Depending on your
system, the midrange and tweeter output may be on the same output chan-
nels.
Step 6 Turn up the level control corresponding to the tweeter output until you hear
slight distortion and turn back the level control slightly for an undistorted
output. Depending on your system the midrange and tweeter output may be
on the same output channels.
Step 7 Fine-tune the output level between midrange and tweeters. Refer to the
Internal Crossover Configuration section of this manual for detailed instruc-
tions.
Step 8 Repeat Steps 5-7 for the rear speakers. If you do not have rear speakers con-
tinue to Step 10.
Step 9 Set levels between the front and rear midrange and tweeters for optimum
front/rear balance.
Step 10 Turn up the level control corresponding to the woofer output until you hear
slight distortion and turn back the level control slightly for an undistorted
output.
Step 11 Fine-tune the output level between satellite speakers and the woofers. Refer
to the Internal Crossover Configuration section of this manual for detailed
instructions. If using an RGC-1, adjust the level to the output of the woofer
to match the sonic requirements of the system.
Step 12 Enjoy your awesome West Coast Customs by Orion sound system.

18 ©2004 Directed Electronics, Inc.
Troubleshooting Tips
Symptom Probable Cause Action To Take
No output
Low or no remote turn-on Check remote turn-on voltage
at voltage amplifier and repair
as needed.
Fuse blown Check power wire's integrity
and check for speaker shorts. Fix
as needed and replace fuse.
Power wires not connected Check power wire and ground
connections and repair or
replace as needed.
Audio input not connected Check RCA connections and
repair or replace as needed.
Speaker wires not Check speaker wires and repair
connected or replace as needed.
Speakers are blown Check system with known work
ing speaker and repair or
replace speakers as needed.
Audio cycles
on and off
Thermal protection engages Make sure there is proper venti
when amplifier heat sink lation for amplifier and improve
temperature exceeds 90°C ventilation as needed.
(190°F)
Loose or poor audio input Check RCA connections and
repair or replace as needed.
Loose power connections Check power wire and ground
connections and repair or
replace as needed.
Distorted output
Amplifier level sensitivity Readjust gain. Refer to the
set too high exceeding Adjusting the Sound of the
maximum capability of System section of this manual
amplifier for detailed instructions.
Impedance load to amplifier Check speaker impedance load,
too low if below 1W, rewire the speakers
to achieve higher impedance.
Shorted speaker wires Check speaker wire connections
and fix or replace as needed.
Speaker not connected Check speaker wiring and repair
to amplifier properly or replace as needed. Refer to
the Speaker Connections section
of this guide for detailed
instructions.

Symptom Probable Cause Action To Take
Distorted output
Internal crossover not set Readjust crossovers. Refer to the
properly for speakers Internal Crossover Configuration
section of this guide for detailed
instructions.
Speakers are blown Check system with known work
ing speakers and fix or replace
as needed.
Poor bass response
Speakers wired with wrong Check speaker polarity and fix
polarity causing cancellation as needed.
at low frequencies
Crossover set incorrectly Reset crossovers. Refer to the
Internal Crossover Configuration
section of this guide for detailed
instructions.
Impedance load at amplifier Check speaker impedance load,
is too low if below 1W, rewire speakers to
achieve higher impedance.
Battery fuse
blowing
Short in power wire or Check power and ground con-
incorrect wiring nections and replace or repair as
needed.
Fuse used is smaller than Replace with proper fuse size.
recommended
Actual current exceeds fuse Check speaker impedance load.
rating If below 1W, rewire speakers to
achieve higher impedance.
Amplifier fuse
blowing
Fuse used is smaller than Replace with proper fuse size.
recommended
Impedance load at Check speaker impedance load.
amplifier too low If below 1W, rewire speakers to
achieve higher impedance.
Speaker is blown with Check system with known work
shorted outputs ing speakers and fix or replace
as needed.
Actual current exceeds Check speaker impedance load.
fuse rating If below 1W, rewire speakers to
achieve higher impedance.
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©2004 Directed Electronics, Inc.