Orlaco Loadview wireless User guide

Tower crane
Loadview wireless
System manual
Manual no. SM0974023 A 01
Set Art. No. 84060746
2018
English

2 SM0974023 A 01
System manual
Telescopic crane Loadview wireless
Set Loadview Tower crane 12” RLED, Art. No. 84060746
Safety
In order to guarantee safe operation, these safety
instructions must be read before you start using this
equipment.
• Do not open the enclosure. This can cause damage,
short-circuiting or electrical shocks.
• Do not expose the equipment to extreme temperatures.
This can cause deformation of the enclosure or damage to
internal components.
• Repairs may only be undertaken by the manufacturer.
• The equipment must be assembled as shown in this
manual.
Before you start using this equipment, please read this manual carefully
and follow all instructions. This system manual describes the connection
and explains how to put the equipment into operation. We recommend
that you keep this manual in a safe place for reference purposes.
If you have any questions or issues concerning the operation of this
equipment, consult the relevant section in the manual or contact the
Orlaco Products BV Service department.
The camera and monitor systems from Orlaco comply with the latest CE,
ADR, EMC and mirror-directive regulations. All products are manufac-
tured in accordance with the ISO 9001 quality management, IATF 16949
quality automotive and ISO 14001 environmental management.
Contents
Page
1. Introduction 3
2. Precautions 3
3. System overview 4
4. Electrical connections 4
5. Battery pack 5
6. Quick-fit set 6
7. Spectrum Scanner receiver 7
8. Mounting the monitor 9
9. Mounting Foot switch 10
10. Mounting overview 10
11. Disposal 11
12. General terms and conditions 11
13. Release notes 11
Orlaco Quick Fit Set with Battery pack and Camera AFZ, Orlaco
Autocontact and the Orlaco Spectrum Scanner mounted on the trolley of
a tower crane.
Please note that the following is very important:
Read chapter 2 very carefully!

3SM0974023 A 01
Monitor 12” RLED, Art. No. 84002575
1. Introduction
With this Orlaco Loadview system the crane operator can see
immediately on his monitor when a lifting operation could possibly
become dangerous. The operator is no longer dependent on information
from other persons by means of a portable radios. He can make the right
decisions without delay and thus prevent accidents on site. There is also
a far lesser chance of any misunderstandings occurring as the Loadcam
system makes it possible for the operator to verify the instructions from
the banksman. The Loadcam below the quick fit set on the tower crane
trolley, is looking straight downwards on top of the hook and the load.
On the color monitor in the crane cab, the operator receives at all times,
a crystal clear image of the position of the hook. When necessary he can
zoom in on the hook for a more detailed image. All is possible!
2. Precautions
Set Loadview Tower crane (12” RLED), Art. No. 84060746
1. There should be no obstructions between the transmitter and receiver, the components should always be in “direct view” of one another.
2. Make sure that the connector sides of the transmitter and receiver are facing each other and that the connectors are facing down.
3. The transmitter and receiver come as a pair. If replacement is required, the two components must be replaced as a set.
4. The long side of the zoom camera should be mounted on the side of the tip of the boom.
5. Between the cover of the battery pack and the battery, there are two wires with a connector. If the battery is not used for more than three days, the
connector must be disconnected. After re-inserting the connector, reactivate the battery pack by charging it for a short time.
6. The monitor display shows a battery; this indicates the charge level of the battery.
7. The battery should be charged after each working day.
8. If you have any other questions, please contact the Manitowoc Service Department on telephone number [phone]
System manual
Please note that the following is very important:
Read this chapter very carefully!

4 SM0974023 A 01
System manual
3. System overview
4. Electrical connections
Spider Cable Crane; Art. No. 84057405, see figure 1 +5.
Note! Secure the input 24V/DC with a 5A fuse!
4.1 Charging cable
See figure 2
1 -7 = Not connected 8 = Red + 24V/DC
9 = Not connected 10 = White = GND
Auto contact (Optional)
Figure A.
Auto contact quick fit Art. no 84002582: Establish electric contact auto-
matically between the trolley and the mast on tower cranes. The position
can be set quickly from many angles like for examples: vertical and slop-
ing surfaces or overhead.
Solar Panel (Optional)
Figure B.
The Solar cell panel Art. no J-85985-58 is supplied with a alu frame which
can be mounted to the crossbars of a trolley on the Jip of a crane.
Tower crane trolley
Tower crane cabin
Monitor 12” Serial
Spectrum Scanner
receiver
Spectrum Scanner
transmitter
Foot switch
for zoom in and out
Battery set
Art. No. 82023574
Quick-fit set
AF-Zoom
Camera
Power supply
230V
Charging cable to Power supply
or (optional) Auto contact
Spare/Solar Panel
Cable set Battery Pack
7p male
Orange (RS232)
Red (+12V/DC)
Black ( GND)
Coax core (Video
Coax screen (VideoGND)
Red (+12V/DC)
Black (GND)
Yellow (RS232)
Coax core (Video)
Coax screen (Video GND) 1
2
3
4
3
4
6
7
5
8
9
10
White (GND)
Red (8...18V/DC)
Red (+12V/DC)
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
White (0V)
1
2
5
6
7
1 Red (Power)
2 White (0V)
3 Blue
4 Brown
5 White/Yellow
6 Grey
7 Yellow
8 NC
1 2 345
6789 10
Camera AF Zoom Serial
Art no 0103530
NC
NC
Spectrum Scanner
Optional Auto contact
Art No 0405950
8
9
10
White (GND)
Red (8...18V/DC)
1 2 345
6789 10
Camera AF Zoom Serial
MTW ID L-89985-30
Spectrum
Scanner
8p female
connector
10p connector
Charging cable to power supply or
(optional) Auto contact; Art No 84002582
or (optional) Solar panel; Art No J-85985-58
1 Coax core (Video)
2 Coax shielding Video GND)
Red (+12-30V/DC)
Black (0V)
3
4
5 Orange (RX)
6 Yellow (TX)
7 Grey
7p male
connector
Spider Cable Crane, Art. No. 84057405
Figure 1, Spider Cable Crane; Art. No 84057405
Figure A
Figure B

5SM0974023 A 01
System manual
5. Battery pack
Connection
Make connection before first use. The battery is not connected in new
systems therefore you have to connect it as shown. Make sure you put
red(+) to red(+) and black (-) to Black(-).
See figure 4.
- Before first use connect the Charger to reset the system.
- Charge level appears on battery.
Auto switch off
At 11V25 (0V5 above 75 = absolute minimum). To restart after switch off
apply 24V/DC power.
Battery Standby
When the monitor is switched off, the receiver and the camera are also
off. The Battery remains on and the transmitter standby, The Battery can
standby approx 100 hours without charging.
Note: Charging time is approx 10 hours.
5.1. Cable set Battery pack
Spider Cable Crane; Art. No 84057405.
See figure 5. For electrical descriptions see page 4.
model no
serial no
ORLACO.com
made in the netherlands
e
4
e
4
01
50%
01
100%
01
10%
Orlaco battery pack
When LED is blinking
battery is charging
01
50%
01
100%
01
10%
Orlaco battery pack
When LED is blinking
battery is charging
b
model no
serial no
made in the netherlands
e
4
ORLACO
.com
100%
50%
8pF
10p Harting
connector
3,85m, to Spectrum scanner
1,5m, Spare/Solar Panel
1,5m, to Power/Auto contact
7pm
7pm
Cable Set Battery pack: Spider Cable Crane, Art. No. 84057405
Figure 4
Figure 5
1 2 34 5
67 8 9 10
Charging cable 8
10
White (GND)
Red (24V/DC)
7p male
Figure 2

6 SM0974023 A 01
System manual
6. Quick-t set
See figure 6
- Fit the AF-Zoom camera on the bracket of the Quick-fit set.
- Fit the bracket of the Spectrum Scanner Transmitter on the ball joint of
the Quick-fit set.
- Check that the battery Set is stable and horizontal.
Sideways adjustment
The sideways adjustment is to position the camera properly. Adjust the
nuts so that the camera is directed to the appropriate position.
See figure 6.
Note! Check the sticker on the back of the Spectrum Scanner if you
have the transmitter.
Please adjust the bracket 5-10 degrees outside for an optimal com-
munication.
See figure 6.
6.1. Connecting Spectrum Scanner transmitter
Connect the camera cable to the 7p connection on the Spectrum Scanner
transmitter and use the power cable with the 8p connector for the power
supply. Connect the power supply cable to the battery set. See fgure 7
and figure 1 on page 4.
5-10°
bottom view
side view
AF-Zoom
Camera
Spectrum
Scanner
Transmitter
Quick-fit set
Adjust
Camera
position
Spectrum
Scanner
transmitter
7p
AF-Zoom
Camera
8p
Battery set
Art. No. 82023574
Figure 6
Figure 7
Solderside 8p connector:
Solderside 7p connector:
6
7
1
34
5
2
8
1 = Red (power input see specs) 5 = White/Yellow (GPI 3)
2 = White (0V) 6 = Grey (GPO 1)
3 = Blue (GPI 1) 7 = Yellow (GPO 2)
4 = Brown (GPI 2) 8 = N.C. (GPO 3)
2
5
7
43
61
1 = Coax core (Video signal) 5 = Orange (Serial RX)
2 = Coax shielding (Video GND) 6 = Yellow (Serial TX)
3 = Red (12...30V/DC) 7 = Grey (Not connected)
4 = Black (0V) Shielding GND

7SM0974023 A 01
System manual
6.2. Mounting Quick-t set to the tower crane trolley.
7. Spectrum Scanner receiver
There are more possibilities to mount the Spectrum Scanner bracket on
the crane, see figure 8 and 13.
•Use the bracket (connection plate or the magnet foot) for mounting
the Spectrum Scanner receiver.
•Mount the receiver near the pivot of the crane or to a structure not
close to the cabin.
•When using the magnet foot; make sure to connect the safety chain.
•Please adjust the bracket circa 5-10 degrees outside for optimal
communication.
•Make sure there are no obstacles between the transmitter and
receiver.
Important:
Check the sticker on the back of the Spectrum Scanner if you have the
receiver.
5-10°
30.0
15.0
40.5
units in mm
20.3
∅7.0 ( 4x)
63.3
Top view
or
bracket
with magnet foot
bracket
with connection plate
Mounting example:
Side mounting
Side mounting
Top mounting
Top mounting
Transmitter
Receiver
video
commands
Figure 8

8 SM0974023 A 01
System manual
LineMax 300 (03272525)
Max. range
300m*
TDV90 (8930061) RDV90 (8930141)
Transmitter Receiver
Spectrum Scanner set:
RDV90
* environment dependant
TDV90
Figure 9
Figure 10
7.1. Connecting Spectrum Scanner receiver
Connect the monitor cable to the 7p connection on the Spectrum Scanner
receiver. See figure 9.
Power
18-30V/DC
to power supply
Receiver
7p
25
7
4
3
6
1
Solderside 8p connectors:
Solderside 7p connectors:
Transmitter Receiver
To Camera
Power input
(see specs) To Display
7p female
8p female
7p male
Units in mm
62,2
98,2
132,8
6
71
34
5
2
8
1 = Red (power input see specs) 5 = White/Yellow (GPI 3)
2 = White (0V) 6 = Grey (GPO 1)
3 = Blue (GPI 1) 7 = Yellow (GPO 2)
4 = Brown (GPI 2) 8 = N.C. (GPO 3)
1 = Coax core (video) 5 = Orange (RX)
2 = Coax shielding (video GND) 6 = Yellow (TX)
3 = Red (12-30V/DC) 7 = Grey
4 = Black (0V)
30
M6 (4x)
depth=6
40,5

9SM0974023 A 01
8. Mounting the Monitor
See Installation manual SM0973230 (12”)
for details Connections to the Monitor
To mount the Monitor use the bracket with connection part, the Magnet
mount or Vacuum mount for quick mounting the Monitor on the cab
window. See figure 12.
To change the Monitor to Mirror image see instructions User Manual
UM0972050 (12”).
Figure 11
Figure 12
System manual
back side
cable connection
sidewards
25
7
4
3
6
1
Connections to the monitor: (Secure the power input with a 5A fuse)
1 = Red = Power input: 18...30V
2 = White = Power input: 0V
3 = Blue = Cam No. 1 activated at 18...30V
4 = Brown = Cam No. 2 activated at 18...30V
5 = White/Yellow = Cam No. 3 activated at 18...30V
6 = Grey = Aux 1 activated at 18...30V
7 = Yellow = Aux 2 activated at 18...30V
8 = N.C.
Shielding to GND
Solder side 7p female connector:
1 = Coax core = Video1 input
2 = Coax shielding = Video 0V
3 = Red = Power output 18...30V
4 = Black = Power output: 0V
5 = Orange = RS232 In
6 = Yellow = RS232 Out
7= Grey = Video 2 input
Shielding to housing
8
2
4
1
6
5
3
7
Cable length
6000mm
298,3
236,3
40,5
∅64,5
∅7 (4x)
R = 50
236,3
30
40,5 15,7
35,4
Set mounting material
Adjustable bracket
154,6
70
30
Units in mm Min. bend radius= 50mm
Magnet Mount
Vacuum Mount
63
73
back side
cable connection
sidewards
25
7
4
3
6
1
Connections to the monitor: (Secure the power input with a 5A fuse)
1 = Red = Power input: 18...30V
2 = White = Power input: 0V
3 = Blue = Cam No. 1 activated at 18...30V
4 = Brown = Cam No. 2 activated at 18...30V
5 = White/Yellow = Cam No. 3 activated at 18...30V
6 = Grey = Aux 1 activated at 18...30V
7 = Yellow = Aux 2 activated at 18...30V
8 = N.C.
Shielding to GND
Solder side 7p female connector:
1 = Coax core = Video1 input
2 = Coax shielding = Video 0V
3 = Red = Power output 18...30V
4 = Black = Power output: 0V
5 = Orange = RS232 In
6 = Yellow = RS232 Out
7= Grey = Video 2 input
Shielding to housing
8
2
4
1
6
5
3
7
Cable length
6000mm
298,3
236,3
40,5
∅64,5
∅7 (4x)
R = 50
236,3
30
40,5 15,7
35,4
Set mounting material
Adjustable bracket
154,6
70
30
Units in mm Min. bend radius= 50mm
Magnet Mount
Vacuum Mount
63
73
back side
cable connection
sidewards
25
7
4
3
6
1
Connections to the monitor: (Secure the power input with a 5A fuse)
1 = Red = Power input: 18...30V
2 = White = Power input: 0V
3 = Blue = Cam No. 1 activated at 18...30V
4 = Brown = Cam No. 2 activated at 18...30V
5 = White/Yellow = Cam No. 3 activated at 18...30V
6 = Grey = Aux 1 activated at 18...30V
7 = Yellow = Aux 2 activated at 18...30V
8 = N.C.
Shielding to GND
Solder side 7p female connector:
1 = Coax core = Video1 input
2 = Coax shielding = Video 0V
3 = Red = Power output 18...30V
4 = Black = Power output: 0V
5 = Orange = RS232 In
6 = Yellow = RS232 Out
7= Grey = Video 2 input
Shielding to housing
8
2
4
1
6
5
3
7
Cable length
6000mm
298,3
236,3
40,5
∅64,5
∅7 (4x)
R = 50
236,3
30
40,5 15,7
35,4
Set mounting material
Adjustable bracket
154,6
70
30
Units in mm Min. bend radius= 50mm
Magnet Mount
Vacuum Mount
63
73
back side
cable connection
sidewards
25
7
4
3
6
1
Connections to the monitor: (Secure the power input with a 5A fuse)
1 = Red = Power input: 18...30V
2 = White = Power input: 0V
3 = Blue = Cam No. 1 activated at 18...30V
4 = Brown = Cam No. 2 activated at 18...30V
5 = White/Yellow = Cam No. 3 activated at 18...30V
6 = Grey = Aux 1 activated at 18...30V
7 = Yellow = Aux 2 activated at 18...30V
8 = N.C.
Shielding to GND
Solder side 7p female connector:
1 = Coax core = Video1 input
2 = Coax shielding = Video 0V
3 = Red = Power output 18...30V
4 = Black = Power output: 0V
5 = Orange = RS232 In
6 = Yellow = RS232 Out
7= Grey = Video 2 input
Shielding to housing
8
2
4
1
6
5
3
7
Cable length
6000mm
298,3
236,3
40,5
∅64,5
∅7 (4x)
R = 50
236,3
30
40,5 15,7
35,4
Set mounting material
Adjustable bracket
154,6
70
30
Units in mm Min. bend radius= 50mm
Magnet Mount
Vacuum Mount
63
73

10 SM0974023 A 01
9. Mounting Foot switch
For zoom in and out, connect the Foot switch Art. No. 82023571
(Figure 13) to the Power supply, see system overview on page 4.
10. Mounting overview
At right you see the Spectrum Scanner Transmitter (Figure 14) mounted
on a crane. You will also see the assembly of the Autocontact (Figure 15)
and the Solar panel (Figure 16).
System manual
Figure 15
Figure 16
Figure 13
Figure 14