ORVIS Mach Series User manual

THE ORVIS COMPANY | MANCHESTER VERMONT 05254 | www.orvis.com
Orvis Technical Questions: [email protected] or 800-778-4778
INTRODUCTION
The Orvis Mach fly reel series features an efficient large arbor design, one of
the strongest drags on the market, lightweight machined bar-stock aluminum
construction, and a durable, high tech, anodized finish. It is built to withstand the
rigors of saltwater, salmon, and steelhead angling.
• Large arbor design for faster line pick-up, maximum backing
capacity, more consistent drag, and less line coiling.
• Fully machined from bar-stock, aircraft-grade 6262-T6 aluminum with a hard
anodized finish for durability in any environment, Mach series fly reels are
one of the lightest big game reels on the market.
• Infinitely adjustable true center drag with eight Broflon and stainless steel
plate interfaces makes it as strong as any reel on the market.
• Four sizes for pursuit of big game species around the world.
DRAG OPERATION
The easy drag adjustment has detents for maintaining drag
settings.The drag knob has 630 degrees of adjustment or
1¾ turns.This provides controllable and repeatable settings
suitable for any type of fishing—from trout to the toughest
saltwater species—with zero start-up inertia and the power to
stay smooth on extended runs and high drag settings.
Turn the drag knob (A) clockwise to increase drag pres-
sure; turn it counterclockwise to decrease pressure.The mini-
mum drag setting should never be less than the pressure required to prevent
over-running of the line on fast runs. Additional drag may be applied by
palming the spool rim with your fingertips or palm.
LEFT-HAND CONVERSION
The Mach reel features a zero-backlash clutch bearing, ensur-
ing smooth operation and instant pickup on hard takes, pro-
tecting your tippet. All reels have the drag factory installed for
right-hand retrieve. It can easily be changed to left-hand retrieve
as follows:
1. Remove the spool.
2. Unscrew the clutch retainer located on the
spool rear.
3. Remove the clutch unit, flip it over so that the stainless face is outermost,
then replace it in the housing.
4. Re-tighten the clutch cover to firm finger tightness and re-fit
the spool.
DRAG ADJUSTMENT
Should adjustment of the drag system be required, it can be carried out as fol-
lows:
1. Set drag to minimum.
2. Loosen drag knob retaining screw (#1).
This screw has a left-hand (counter-clockwise) thread.
3. Remove the drag knob (#2) and drag stop (#5), taking care not to lose the
spring and plunger (#3,4).
4.Turn the drag adjustment nut (#6) 1⁄12 turn clockwise to increase drag,
counter-clockwise to decrease.
5. Replace the knob and slider, ensuring they are in the same position they
were when you removed them.
6. Ensure that front drag cover (#20) is finger tight.
7. Replace the drag knob screw and test drag.The above procedure can be
repeated until the desired range is achieved. Alternatively, your reel can be
completely serviced (cleaned, lubricated, and returned to you postpaid) by
Orvis for a fee of $10 plus cost of parts. Refer to ‘Guarantee’ section for
postage details.
ROUTINE MAINTENANCE
Your Mach reel has been designed to provide long and reliable service, even in
the harshest conditions. Like all precision instruments, it requires a little care and
maintenance to keep it operating in tip-top condition.
ROUTINE CLEANING
After contact with dirt or sand, and every time it is used in salt water, your reel
should be cleaned as follows:
1. Remove the spool.
2. Soak both body and spool in warm, fresh water, and rinse under fresh run-
ning water.
3. Ensure the body and spool are completely dry before re-assembly.
4. For extended storage, loosen or remove line and backing and set the drag to
minimum. Never put the reel away wet or into a wet reel case or tackle box.
SERVICING
Your reel should be routinely serviced, cleaned, and lubricated twice each year,
or more frequently if the reel is used for extended periods in salt water.The ser-
vice procedure is as follows:
1.Thoroughly clean the reel as described above in the ‘Routine Cleaning’ section.
For thorough cleaning, the front drag cover (#20) can be moved.
Before removing the drag cover, the drag must be
set to minimum.
If adjustment of the drag system is required, refer to ‘Drag Adjustment’ section.
2. Lightly lubricate all moving parts–handle, quick release, bearings, and center
spindle–with reel lube, available from tackle shops.
Do not allow lube into the drag system, as this will diminish
the drag performance of the reel.
3.Wipe the body and spool with a lightly oiled cloth.
4. Check all screws for tightness.
QUESTIONS?
If you have any questions about the operation and maintenance of your new
reel, Orvis Technical Advisors are always available. Email: [e-mail]. Phone:
1-800-778-4778.
GUARANTEE
Your Orvis Mach reel is unconditionally guaranteed against defects in
materials and workmanship.
If you have any problems, simply send your reel and a $10 check to the follow-
ing address:
By USPS Mail: Orvis Reel Service; PO Box 798; Manchester,VT 05254.
By FedEx or UPS : Orvis Reel Service;Tennis Way, Rt. 7A; East Dorset,VT
05253.
If the reel is in any way defective in material or workmanship, your $10
repair check will be returned to you at once.
Your reel will be completely serviced (cleaned, lubricated, and returned to
you postpaid) for a fee of $10, plus cost of parts.
Damaged reels can be repaired on an individual basis and repair work will
be billed at the hourly shop rate, plus parts. We will provide a written esti-
mate upon receipt of the reel prior to any work being done.
Mach
A

THE ORVIS COMPANY | MANCHESTER VERMONT 05254 | www.orvis.com
Orvis Technical Questions: [e-mail] or 800-778-4778
Mach
REEL ASSEMBLY
1 Knob Retaining Screw
2 Drag Knob
3 Detent Spring
4 Detent Plunger
5 Drag Knob Stop
6 Drag Adjustment Nut
7 Drag Nut Slider
8 Disc Washer Spring
9 Foot Screws
10 Reel Foot
11 Reel Body
12 Bottom Clutch Plate
13 Broflon Drag Washer
14 Stainless Steel
Clutch Plate
15 Drive Spindle
16 Center Spindle
17 Broflon Drag Washer
18 Top Clutch Plate
19 Clicker Spring
20 Drag Cover
21 Spool Release Screws
22 Spool Release Cover
23 Handle Spindle
24 Handle Knob
25 Spool Release Trigger
Spring
26 Oiler Pad
27 Spool Release Trigger
28 Counterweight
29 Spool
30 Handle Screw
31 Counterweight Screw
32 O-Ring
33 Sealed Stainless Steel
Radial Bearing
34 Bearing Spacer
35 Sealed Stainless Steel
Radial Bearing
36 One-Way Clutch Bearing
37 Clutch Retainer
Mach Reel Specifications
Capacity in Yards
Stated capacities are based on Orvis 20-lb. Dacron®and Orvis
Wonderline™, a standard weight-forward floating fly line. Alternate capaci-
ties are based on *30-lb. Orvis Dacron Backing.
WF4 150 yds
WF5125
WF6100
WF775 225 yds
WF8200 275* yds
WF9175 250*
WF10 150 225* 375* yds
WF11 200* 350*
WF12 325*
WF13 300*
III IV V VI
LINE WEIGHT
MACH REEL
Capacity Chart
Mach III weight: 6 1⁄8oz. | Mach IV weight: 61⁄2oz. | Mach V weight: 81⁄16 oz.
Mach VI weight: 89⁄16 oz.
1 2 3 4 5 6 7 8
9
10
11
12 13 14 15 16 17 18 19 20
21
27 26 22
25
24 23
29
30
28
31
37 36 35 34 33 32