Pace Technologies PICO-200 User manual

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
i
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Equipment Type:
Diamond Table Saw for 6in - 8in blades
Model:
PICO-200
Speed:
100 – 3000 rpm
Electrical Requirements:
110 / 220 Volts
Frequency:
50 / 60 Hz
Motor Power:
200W
Manual Revision Date:
April 24, 2022

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
ii
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
iii
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
Contents Page
Warranty iv
1.0 Product Description 1
2.0 Shipping, Unpacking and Installation 4
3.0 Safety Guidelines 6
4.0 Start-Up and Operation 8
5.0 Maintenance 12
6.0 Trouble Shooting 14

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
iv
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
WARRANTY
Terms and Conditions applying to all PACE Technologies Products
1. LIMITED WARRANTY AND DISCLAIMER:
PACE Technologies Products are warranted for two years from the purchase date to be free from defects in
material and workmanship under correct use, normal operating conditions, and proper application. PACE
Technologies obligation under this warranty shall be limited to the repair or exchange, at PACE Technologies
option, of any PACE Technologies Product or part which proves to be defective as provided herein. PACE
Technologies reserves the right to either inspect the product at Buyer’s location or require it to be returned to the
factory for inspection. Buyer is responsible for freight to and from factory on all warranty claims. The above
warranty does not extend to goods damaged or subjected to accident, abuse or misuse after release from PACE
Technologies warehouse, nor goods altered or repaired by anyone other than specifically authorized PACE
Technologies representatives. PACE Technologies shall not in any way be responsible for the consequences of
any alteration, modification or misuse unless previously approved in writing by an officer of PACE Technologies.
Note: Corrosion is considered a maintenance issue and not a warranty issue.
PACE TECHNOLOGIES MAKES NO EXPRESS WARRANTIES OTHER THAN THOSE WHICH ARE
SPECIFICALLY DESCRIBED HEREIN. Any description of the goods sold hereunder, including any reference
to Buyer’s specifications and any description in catalogs, circulars and other written material published by
PACE Technologies, is the sole purpose of identifying such goods and shall not create an express warranty
that the goods shall conform to such description.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED.
THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE. THIS WARRANTY STATES PACE TECHNOLOGIES ENTIRE AND EXCLUSIVE LIABILITY AND
BUYER’S EXCLUSIVE REMEDY FOR ANY CLAIM FOR DAMAGES IN CONNECTIONS WITH PACE
TECHNOLOGIES PRODUCTS. PACE TECHNOLOGIES WILL IN NO EVENT BE LIABLE FOR INCIDENTAL
OR CONSEQUENTIAL DAMAGES WHATSOEVER, NOR FOR ANY SUM IN EXCESS OF THE PURCHASE
PRICE.
2. LIABILITY CAP:
PACE Technologies maximum aggregate liability for loss and damage arising under, resulting from or in
connection with the supply or use of the Equipment and Consumables provided under this purchase, or from the
performance or breach of any obligation (s) imposed hereunder, whether such liability arises from any one or
more claims or actions for breach of contract, tort, (including negligence), delayed completion, warranty,
indemnity, strict liability or otherwise, unless otherwise limited by the terms hereof, shall be limited to one
hundred percent (100%) of the purchase price.
3. DELIVERY:
Customer assumes and shall bear the risk of all loss or damage to the Products from every cause whatsoever,
whether or not insured, and title to such Products shall pass to Customer upon PACE Technologies delivery of the
Products to the common carrier of Pace Technologies choice, or the carrier specified in writing by Customer, for
shipment to Customer. An
y claims for breakage, loss, delay, or damage shall be made to the carrier by the Customer and Pace Technologies
will render customer reasonable assistance in prosecuting such claims.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
v
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4. ACCEPTANCE:
Customer shall inspect the Products promptly upon receipt of delivery. Unless customer objects in writing within
thirty (30) business days thereafter, customer shall be deemed to have accepted the Products. All claims for
damages, errors, or shortage in Products delivered shall be made by Customer in writing within such five (5)
business day period. Failure to make any claim timely shall constitute acceptance of the Products.
5. PAYMENT:
Customer agrees to provide timely payment for the Products in accordance with the terms of payment set forth on
the reverse side hereof or in any proposal submitted herewith. If any payment is not paid on or before its due date,
Customer shall pay interest on such late payment from the due date until paid at the lesser of 12% per annum or
the maximum rate allowed by law.
6. DEFAULT:
If Buyer is in default (including, but not limited to, the failure by Buyer to pay all amounts due and payable to
Seller) under the work or purchase order or any other agreement between Buyer and Seller, Buyer ’s rights under
the warranty shall be suspended during any period of such default and the original warranty period will not be
extended beyond its original expiration date despite such suspension of warranty rights.
7. MISCELLANEOUS PROVISIONS:
This agreement has been made in and shall be governed by the laws of the State of Arizona. These terms and
conditions and the description of the Products on the reverse side hereof or in any proposal submitted herewith
constitute the entire agreement and understanding of the parties with respect to this sale and supersede all prior and
contemporaneous agreements or understandings, inducements or representations, expressed or implied, written or
oral, between the parties with respect hereto. Any term or provision of this Agreement may be amended, and any
observance of any term of this Agreement may be waived, only by a writing signed by the party to be bounds. The
waiver by a party of any breach shall not be deemed to constitute a waiver of any other breach. Should suit be brought
on this Agreement, the prevailing party shall be entitled to recover its reasonable attorneys’ fees and other costs of
suit including costs and attorneys’ fees incurred on appeal or in collection of any judgment., errors, or shortage in
Products delivered shall be made by Customer in writing within such five (5) business day period. Failure to make any
claim timely shall constitute acceptance of the Products.
8. RESTOCKING FEE:
All Returns are subject to a restocking charge equal to 15% (fifteen percent) of the Invoice, unless the Goods are
proved to be non-conformed by PACE Technologies.
fees and other costs of suit including costs and attorneys’ fees incurred on appeal or
in collection of any judgment.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
1
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.0 Product Description
1.1 General Description
•The PICO-200 is a precision wafering table saw for sectioning delicate specimens
ranging from fish bones to microelectronic components. The PICO-200 has the
ability to cut at speeds ranging from 100 to 3000 rpm. The PICO-200 comes
equipped with vertical vices and a straight angle bar. The T-Slot table allows the
fixtures to be mounted where needed to achieve the best cut possible.
•The PICO-200 has a large cutting area and is capable of sectioning long parts. The
PICO-200 features a wheel feeding mechanism. The ability to move the blade into
the sample allows control of the cutting pressure and feed rates.
Acrylic Hood
Blade Travel Knob
Start / Stop Buttons
Rpm Dial

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
2
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.2 Technical Specifications
Electrical Specifications:
110 / 220 Volts
(50 / 60 Hz)
Cut-Off Wheels:
6in - 8in Diamond Blades
6in - 8in Abrasive Blades
Motor Power:
400W (0.5HP)
Variable Speed Range:
100 - 3000 rpm Variable Speed
Weight:
Approx. 60lbs (28-kg)
Dimensions (W x H x D):
Approx. 16in x 9in x 17in
(410mm x 230mm x 432mm)
Working Temperature:
32° - 100°F
(0 – 40°C)
Shipping Temperature:
32° - 130°F
(0 – 54°C)
Storage Temperature:
32° - 100°F
(0 – 40°C)
Tank Size:
1 Gallon (MAX)

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
3
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
1.3 Basic Size Dimensions
1.4 Features
•The PICO-200 is equipped with a large T-Slot cutting surface. This allows for a
large variety of parts to be mounted and sectioned as required.
•Measurement increments clearly contrasted to the hard-black coating make it
easy to line up straight cuts. Vertical vices are utilized to clamp down on
surfaces of samples, including irregular shaped samples.
•The PICO-200 is a variable speed diamond saw. The ability to adjust the rpm is
essential to properly tune a procedure and to ensuring the quality of the cut
Note: Installation of the PICO-200 should take place on a sturdy flat surface
with access to a drain and electrical connections.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
4
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
surface. Simply rotating the speed knob, on the front panel, will adjust the rpm
of the machine from 100 to 3000 rpm. Adjustments are very visible due to the
PICO-200’s large digital LCD readout display.
•The PICO-200 utilizes a magnetic stop sensor for an added layer of safety while
the machine is powered on. If the hood is opened the machine will cut power to
the motor and stop the blade from rotating. The PICO-200 is also equipped with
an override button if hand feeding of samples is needed.
2.0 Shipping, Unpacking and Installation
2.1 Shipping
•The PICO-200 is shipped in a specially designed custom box. When
unpacking check that all parts are included and undamaged.
2.2 Unpacking
•When moving box, lift from the bottom.
•It is recommended a minimum of two people assist when moving an object
exceeding 40lbs.
Measurements:
(W x H x D)
Approx. 16in x 9in x 17in
(410mm x 230mm x 432mm)
Weight:
Approx. 60lbs (28-kg)
!
Caution: Heavy equipment. Take care to avoid bodily injury.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
5
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
2.3 Installation
•The PICO-200 should be placed on a stable flat surface with access to
drain and electrical connections.
•After drain and electrical connection are establish the system is ready for
operation by activating the main power switch.
2.4 Side Connections

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
6
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
3.0 Safety Guidelines
3.1 Warning Sign:
3.2 Safety Precautions
!
Careful attention to this instruction manual and the recommended safety
guidelines is essential for the safe operation of the PICO-200.
!
Proper operator training is required for operation of the PICO-200. Any
unauthorized mechanical or electrical modifications made to the PICO-200,
as well as improper operation, voids all warranty claims. All service issues
need to be reported to the manufacturer or supplier.
Operate unit as specified in this manual.
Disconnect from power before opening unit.
Do not leave tools inside cutting chamber.
Be mindful of fingers when closing the table and lid.
Extra precaution should be taken when magnetic stop is overridden.
Ensure all samples are securely held in place before cutting.
3.3 Emergency Statement
A large explanation point is used to point out special
safety features on the machine.
!
!
The PICO-200 table saw was designed for cutting metallographic specimens.
DO NOT CUT oversized objects. Always follow proper operational guidelines
and avoid contact with moving parts, lubricants, and sharp edges. Seek
immediate medical care for cutting injuries.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
7
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
3.4 Safety Test
Important: The following safety check of the magnetic safety cut-off switch
is required to verify that he PICO-200 is functioning properly and is ready to
use.
Test:
1). Activate main power switch to turn on machine.
2) Deactivate override button, if active.
3). Start the motor.
4). Lift the hood
Correct Response:
The motor immediately powers down.
Malfunction:
Motor does not lose power.
Corrective Measure:
If the motor fails to lose power, disconnect the power
supply cord and call a service technician before continuing
use.
!

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
8
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4.0 Start-up and Operation
4.1 General
•The PICO-200 is a highspeed table saw.
4.2 Control Panel
Cutting Wheel On: Starts the cutting wheel.
Cutting Wheel Off:
Stops the cutting wheel (inductive break
engages to slow wheel).
Rpm Dial: Adjust rpm of cutting wheel.
Digital Speed Control:
Displays the rpm of the cutting wheel set by
the rpm dial.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
9
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4.3 Changing the Wafering Blade
1. Grab the front of the table and lift. The table will lift and lock into multiple
positions.
2. Place the blade flange onto the shaft. Ensure that the flat side of the
flange is pressed against the collar of the flange.
3. Slide the proper sized blade onto the shaft.
4. Install the remaining flange, ensuring that the flat side of the flange is left
exposed.
5. Attach the end cap and bolt.
6. Hand tighten the bolt.
7. Using the two provided wrenches, place one on the shaft and one on the
bolt. Rotate in opposite directions to tighten everything together.
8. The blade is now safe to use.
Changing the Blade:
Remove: loosen by turning
counter-clockwise
Tighten: Turn clockwise
To prevent shaft from
turning, use wrench to
hold it in place.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
10
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4.4 Securing a Sample
Note: If a sample is unable to be properly secured on the tables surface, a larger
abrasive saw such as a MEGA M250 can be used to create a flat surface.
1. Using the blade travel knob, move the blade towards the back of the
machine.
2. Position the vertical vice(s) in the desired configuration by sliding the square
nut through the slots on the T-Slot table.
3. Orient the sample in front of the blade.
4. Rotate the vices so that the arm is over the top of the samples surface.
5. Tighten the vice down onto the table buy rotating the large screw on the
back side of the vice.
6. Rotate the T-bar on the top of the vice until it touches the samples surface.
Apply some pressure onto the sample. If using more than one vice, repeat
steps.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
11
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
4.5 Cutting (Step-by-Step Procedure)
1. Ensure sample is secured properly to the table’s surface (see reference
section Securing a Sample above).
2. Close the PICO-200 acrylic hood.
3. Power on the PICO-200.
4. Set the desired rpm using the speed adjustment knob.
5. Press the green start button.
6. Rotate the blade travel knob to move the blade into the sample.
7. Adjust feed rate as needed.
8. Once the sample is cut all the way through, press the red stop button.
9. Open the hood and undo the vices, then take the sample out.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
12
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
5.0 Maintenance
5.1 Introduction
5.2 Cleaning Outside Cabinet
DIACUT Oil-Based
Cutting Fluid
DIACUT 2 Anti-Corrosion
Cutting Fluid
•The PICO 200 wafering saw requires very minimal maintenance. However,
to increase the life of the saw, it is suggested that the cutting fluid be
changed regularly (weekly) using a cutting fluid containing an anti-corrosion
additive (e.g. DIACUT 2 cutting fluid).
•After use it is also recommended that the unit be thoroughly rinsed and
dried, leaving the hood open
•The outside cabinet and acrylic head can be cleaned with a damp cloth. Do not
use cleaning chemicals or cleaning abrasives.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
13
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
5.3 Service Panel
•
The PICO-200 is equipped with a removable side panel for service access.

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
14
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
6.0 Trouble Shooting
Problem Cause Solution
a. Unit is disconnected from
main electrical power
supply
Verify electrical source
and connection
b. Main power switch is
turned off
Turn on main power
switch
c. Emergency stop button is
engaged
Release emergency stop
button by turning
clockwise
No Power or Function d. Magnetic switch is not
engaged
Close hood or wiggle
hood in closed position
until magnetic switch is
engaged
e. Shut off switch is
engaged
Lift specimen holder arm
or turn up shut off switch
f. Loose or broken wire
Disconnect power and
open up back panel.
Check for any loose or
broken wires at the 100 /
220V switch and power
switch
g. Unable to determine
cause of problem
Contact service
technician
•
For more extensive trouble shooting, repair guides, videos, and parts list
visit https://www.metallographic.com/PACE-service/pico200-service.html

PICO-200 Table Saw
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ▲
INSTRUCTION MANUAL
3601 E. 34th St. Tucson, AZ 85713 USA Tel. [phone] Fax [phone] email: [e-mail] Web: https://www.metallographic.com
15
Please read this instruction manual carefully and follow all installation, operating and safety guidelines.
6.0 Trouble Shooting Continued
Problem Cause Solution
a. Hood is not closed
properly Securely close the hood
Main Motor does not
Operate
b. Overload activated
(error E1)
Press stop button and
then start button
c. Transformer switch not
set to the correct
voltage
Set switch to the correct
voltage