Pagsta BOBBER User manual

PAGSTA MOTORCYCLES - 320CC - CRUISER / CHOPPER / BOBBER
PAGSTA LLC
Las Vegas, NV 89128
www.pagstamotors.com
855.572.4782
BOBBER
Please note that the images in the manual show the "Chopper" version.
The controls and maintenance for the 320cc series are virtually the same.

Thank you for purchasing a PAGSTA motorcycle.
For your safety, and to maintain your PAGSTA, please
familiarize yourself with this manual before riding.
This motorcycle has a total displacement of 320cm³(cc).
You must hold a corresponding motorcycle driver's license
in order to drive on public roads. The vehicle is designed to
carry a maximum of two people, including the rider. Note
that you cannot carry a passenger for the first 12 months
after obtaining your motorcycle license in most areas.

Preface
ImportantNotice
MotorcycleSafety
SafeRidingRules
ProtectiveApparel
Modification
Loading
Instruction
Partslocation
Partsfunction
Operation
Pre-rideInspection
Startingtheengine
Riding
Breaking-in
Maintenance
CheckingandchangingofEngine oil
SparkPlugSelectionandReplacement
ChangingandassemblyofAirFilter
ClutchAdjustment
DriveChainCheck,AdjustmentandLubrication
Frontwheelhydraulicleft,right discbrake
WheelHydraulicleft,rightdisc brake Front
WheelDisassemblyandReplacement Rear
WheelDisassemblyandReplacement
Battery Maintenance
Coolingsystem
Fusereplacement
Cleaning
Storageguide
MaintenanceSchedule
Maintenance Schedule
Maintenance Schedule
MotorcycleSpecifications
Motorcyclecircuit / wire diagram
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CONTENTS

1
Preface
This manual introducesto you basicoperation and methodof maintenance ofthis motorcycle. Please
read themanual carefully beforedriving the motorcycle.Proper operation andmaintenance of the
motorcycle willensure less trouble, optimum performanceand service life.
Your authorized PAGSTA dealer willbe happy to provideyouwith instruction, guidence and after-
sales service.
The data, instructions,specifications, and picturesdemonstrated in themanual are basedon the
latest design informationavailable at thetime of approvalfor printing. Ourcompany reserves theright
to makechanges at anytime without noticeof changed parametersand other information.
Please visit our website or check with your dealer for the latest information and updates to this manual.
PAGSTA - A NEW BREED OF FUN - ENJOY THE PAGSTA EXPERIENCE

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IMPORTANT NOTICE
Initial vehicle break in period information.
To allow your engine to wear-in its critical parts, we recommend that you observe the riding rules
provided below for the first 500 miles 800 kilometers . Adherence to these suggestions will help to provide
good future durability and performance.
1. During this period, avoid full-throttle starts and rapid acceleration.
2. Keep RPMs below 6,000 at all times during this period.
3. After the first 500 miles, have your initial service performed at an authorized PAGSTA dealer or service
center in accordance with the requirements of Operation and Maintenance Schedule in this Manual.
Failure to follow the Maintenance Schedule may result in voiding of warranty.
Please keep all your maintenance receipts.
Since accidents can happen to anyone, all motorcyclists, regardless of age and experience, should consider
taking a motorcycle safety course or training course even if it's not required by the state in which they live.
These courses are designed to help keep you from becoming a motorcycle safety statistic.
California Proposition 65 Warning
WARNING: This product contains or emits chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm.
This manual should be considered a permanent part of the motorcycle and should remain with the motor-
cycle when resold.

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Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or
improper use could result in loss of control, death or serious injury.
•Take a rider training course.
•Read Owner's Manual before riding, adding accessories or servicing.
•Wear a helmet, eye protection and protective clothing.
•Never tow a trailer.
•Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive
speed can cause loss of vehicle control, which could result in death or serious injury.
•Do not run the engine at extremely high RPM with clutch disengaged or transmission in neutral. Running an
engine at high RPM can result in engine damage.
•Do not exceed the maximum safe RPM specified below under any conditions. Exceeding the maximum safe
engine RPM can result in equipment damage.
•When riding on wet roads, brake efficiency and traction are greatly reduced. Failure to use care when braking,
accelerating or turning on wet roads can cause loss of control, which could result in death or serious injury.
•Continuous use of brake causes overheating and reduced efficiency, which could result in death or serious injury.
•Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death
or serious injury.
•ALWAYS WEAR A HELMET!
CAUTION

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1. Make yourself visible. A motorcycle is smaller than a passenger car, with a much smaller outline from behind.
Motorists tend to expect to see larger vehicles, and they are not looking for motorcycles. In self-defense,
motorcycle riders should wear bright colors and reflective material on helmets and clothing. They should use
turn signals, flash their brake lights before slowing down, and avoid riding in a car’s “blind spot.”
Your headlight should be on at all times, day or night, while riding.
2. Do not consume alcohol before you ride. Any amount of alcohol can slow your reflexes and dull your abilities.
It requires more skill and coordination to operate a motorcycle than a car. According to the NHTSA,
approximately half of all single-vehicle motorcycle crashes involve alcohol. Do not risk it!
3. Wear protective gear and clothing. Motorcycle riders must rely on their helmets, clothing, and eye protection
to make the ride more comfortable and reduce the risk of injury. Thick, protective gloves, shoes, and clothing
can protect you from the elements and might be the only thing between you and the pavement in a motorcycle
crash. Never ride without a certified helmet and eye protection. Look for the U.S. Department of Transportation
label.
4. Get the training you need. Read this owner’s manual cover to cover to get familiar with your PAGSTA. Take a
motorcycle rider training course. Proper training can provide the knowledge and skills you need to operate your
motorcycle safely and proficiently.
5. Perform a pre-ride safety check. Before each ride inspect your PAGSTA by checking the air pressure in your
tires, engine oil level, fuel level and the all lights, blinkers and horn functions properly.
6. Become familiar with and follow ALL laws regarding motorcycle riding. Motorcycle traffic laws are
different from automobiles.
7. SPEED KILLS - SLOW DOWN! OBEY ALL MOTORCYCLE TRAFFIC LAWS!
A motorcycle collision is highly likely to cause injury or death and this risk increases with speed.
MOTORCYCLE SAFETY

5
MODIFICATIONS
LOADING
IMPORTANT SAFETY INFORMATION
WARNING
Modification of your PAGSTA motorcycle or
change of original equipment may render the
motorcycle unsafe orillegal and can result in loss of
warranty.
Tampering with emission or evaporative controls or
devices will immediately void your warranty and may
result in legal action.
WARNING
The motorcycle is sensitive to changes in weight
distribution.
Improper loading of cargo can impair the
motorcycle's performance and stability.
Driving with a passenger can be dangerous and
special attention must be taken to ensure that the
passengers movements do not effect the driver.
Your PAGSTA motorcycle can provide many years of service and pleasure if you take responsibility for your own
safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself
when you ride. You'll find many helpful recommendations throughout this manual. The following are a few that
we consider most important.
Always Wear a Helmet
It's a proven fact: helmets significantly reduce the number and severity of head injuries. So always wear an
approved motorcycle helmet and make sure your passenger does the same. We also recommend that you wear eye
protection, sturdy boots, gloves, and other protective gear.

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LOADING
Keep cargo low andclose tothe centerof themotorcycle. Loadweight equallyon bothsides of the
motorcycle tominimize imbalance.Asweight islocated furtherfrom thecenterofgravity,handling is
proportionallyaffected. Improper loading of your motorcycle can result in injury or death. Firmly mount
loads on the motorcycle in order to ensure stable handling.
Properly adjust thetire pressure andthe spring ofthe rear shockabsorber according tothe load weight
androad conditions. Avoid fastening large or heavyloads to handlebars,front forks or dashboard,
otherwise it canadversely affectstability andhandling.
NEVER exceed the maximum weight limit of 350lbs.
ACCESSORIES
Accessoriesproduced byour companyhave undergonespecial designand testing to ensure safety of
the rider.They areoptional forusers. Users will takeresponsibility fortheir selection,installation and
use ofaccessories notproduced byour company. Pleaseobey saferiding rulesand follow the nextpoints:
Carefully checkyour accessories &keep them out of your line ofsight. Reduce the distance
between themand the groundand sidedip angle.Also keepthem clear of the suspension orsteeringas
movement can affect handling.
Avoid attaching any electrical equipment to the main wiring harness. This may void your warranty.

7
INSTRUCTIONS
PARTS LOCATION
1.Rearview mirror
2.Clutch lever
3.Left handlebarcontrol
(horn button,Headlight
dimmer switch, turnsignal
switch)
4.Left fuel cap (fake)
5.Front brake lever
6. Throttle grip
7.Right handlebarcontrol
(starter button,headlight
switch, enginecut-off
8.Instrument panel
9.Right fuel cap(true)
10.Ignition switch
11.Fuel tankdashboard
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Please note: Your specific model
may have some design differences.

1. FrontHeadlight 2. Frontleftturnsignal 3. Sidereflector 4. Front brake disc 5. Front brake pump
6. Radiatorcap 7. Gearshiftlever 8. Left footpeg 9. Engine10. Engineserialnumber11. Kick stand
12. Leftexhaust13. Passenger footpeg 14. Rearleftturnsignallight15. Taillight,plate light
Note: Motorcycle will not start with kick stand (11) in down position.
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Please note: Your specific model may
have some slight design differences.

1. Frontrightturnsignallight2. Frontfork 3. Front wheel 4. Front brake disc 5. Front brake pump
6. Vin # Location 7. Rearbrakepedal 8. Rightfoot peg 9. Radiator10. Radiator 11. Throttle valve assembly
12. Battery 13.Rightexhaust14. RearbrakeDisc 15. RearbrakePump 16. Rear wheel 17. Rear right turn signal
light18. Backseat rest 19. Seat20. Fueltank21. Dashboard 22. Ignition
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Please note: Your specific model may
have some slight design differences.

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1. Odometer is located in instrument cluster
2. Multi-function instrument cluster includes:
Speedometer, Odometer, Tripometer, L/R Turn
signal indicators, Hi beam indicator, Water
temperature alarm and indicator, EFI indicator
3. Ignition switch and cover
[INSTRUMENTS AND INDICATORS]
[Ignition Switch Function]
The ignition switch on the middle of the fuel tank or just below the right side of the fuel tank depending on model.
A. When the ignition switch is on the vertical position, the circuit is cut off; the engine can't be operated; Key can
be removed.
B. Open the cover, insert the key and turn it counterclockwise; the lock is off (the circuit is still cut off; after the
lock is moved on, the key can be removed,
C. At this time, move the ignition lock counterclockwise or clockwise to the internal gear position, the circuit is
closed, the neutral gear indicator is on, the odometer is on, the engine can start.(remark:move the lock
counterclockwise, the circuit is closed, but the front position light and the rear position light is off; move the lock
clockwise, the circuit is closed, but the front position light and the rear position light is on).
D. Move the ignition switch to the vertical position, the circuit is off and the engine is on the state of flameout,
insert the key to lock it.
1
Please note: Your specific model may
have some slight design differences.

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STEERING LOCK
The lock is below the steering
stem.Tolock thesteering, turnthe
handlebars allthe wayto theleft,
turn theignition keyclockwise to
lock while pushing in, and then
remove thekey.
Caution:Always lockthe steering
when themotorcycle isparked.
LEFT HANDLEBARCONTROLS
1. Hornbutton
2. Turnsignal switch
3. Passingswitch
4. Headlightdimmer switch
[Horn Button]
Press thehorn button to soundthe hornif necessary.
[Headlight DimmerSwitch]
select D for lowbeam and D (blue) forhigh beam.

2. [Turn SignalLight Switch]
The turnsignal light switch has three positions. If need to turn left,move the turn signal light
switchto " ",bothfront andrear leftturn signallights on,and ifyou need toturn right, movethe turn
signal lightswitch to" ", bothfront and rear right turnsignal lightson; pressturn signaloff with
both signal lights off.The switchwill automatically return tomid position.
3. [Passing Switch]
Note: The passingswitch is onthe left handlebar .
Select forlow beamand pressthe "passing"switch, andthen both lowbeam and highbeam lights
will turn on. Release the switchand onlylow beamlight ison. While overtaking another vehicle at
night, use the"passing" switchinstead ofconstantly turningon andoff the(4) headlight dimmerswitch.
1. Electric starter button
2. Headlight switch
3. Engine cut-off switch
RIGHT HANDLEBAR CONTROLS
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Continued from previous page

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[Electric StarterButton]
The starterbutton is onthe righthandlebar controls.
1.Make sure that the gear isshifted to neutraland the fuel switch is inthe position of" ", or grasp
the clutch leverto separate the clutch when themotorcycle remains inany other gear.
2. Open the coverof the ignitionswitch lock, insertthe key intoswitch and turnit 90 degrees
counterclockwise, removethe keyand closethe lockcover, movethe ignitionswitch 30degrees
counterclockwise to theinternal gearposition.
3.Turn theengine cut-offswitch to " " and pressthe electric starterbutton " ",atthe same time,
slightly opening the throttle and the engine will start.
[Emergency Engine Cut-offSwitch]
Engine Cut-offis on the right handlebarcontrols.
" ":In this position the engine will turn over but not start.
" ":This is the engine run position.
Tostart the engine,the engine cut-off switch mustbe turned to" ".

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[Rear shockabsorber]
It is recommended that your PAGSTA dealer make the following adjustments.
There are 2 Rear shock absorbers located under themiddle of theframe.
The rearshockshave fouradjusting positionsfor differentroad anddriving conditions. By
adjusting the spring force, the riders comfort is affected. Ride height is affected by adjusting the
bolt length.

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Do not overfill the fuel tank!
The tank is full when the fuel is 1/4" below the lip. Overfilling the tank may cause damage to the
bike and/or cause a fire hazard.
Afterfueling, make surethat fuel capis closed securely.
While refueling,fuel should befiltered through thefilter at themouth of the tank.
[How toOpen theFuel Cap]
The rightcap is the actual fuel cap, turn it 90degree counter clockwise andopen it.
Toclosed the cap,push the capdown andturn itclockwise.
CAUTION
Actual fuel cap
Decorative
fuel cap
Fuel tank capacityis 3.7 gallons.
We recommend youto useunleaded
87 Octane fuel or higher.
91 Octane or better for best performance.
FUEL TANK AND CAP

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Engine oilquality isthe chieffactor affecting
engine performance andservice life.
Your PAGSTA motorcycleuses standard engine
oil SAE10w/40API SG.Use only quality engineoil
certified tomeet or exceed requirementsfor service
SG.The viscositygrade of engineoil should bebased
on theatmospheric temperature in yourriding area as
shown at right.
Your first oil change should be performed at 500
miles and every 3,000 miles thereafter.
Proper air pressurewill provide themaximum stability, riding comfortand tire life.
KENDA 80/90-21 KENDA 160/80-16
Front: 32psi Rear: 32psi
Load
Driver only
Driver and apassenger Front: 32si Rear: 32psi
ENGINE OIL
TUBELESS TIRES
WARNING: DO NOT USE SYNTHETIC ENGINE OIL. THE CLUTCH WILL BE DAMAGED IF
USED AND YOU WILL VOID YOUR WARRANTY!
We recommend
KENDA tires.

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Minimum tread depth(mm)
Front: 1/16" Rear: 5/64"
WARNING
Operation with excessivelyworn tires ishazardous and willadversely affect
traction, stability andhandling. Improper tireinflation will causeabnormal tread
wear andcreate asafety hazard.Under inflationmay resultin thetire slippingon
or coming off the rim and causing anaccident.
NOTE:
Tirepressure should bechecked before youride while thetires are cold.Check tires
forcuts, embedded nails orother sharpobjects. Checktires fordents ordeformation.
Ifthere isany damage,see yourauthorized PAGSTA dealer forrepair orreplacement.
Replacetires beforetread depthat thecenterofthe tirereaches thefollowing limit:
We recommend
KENDA tires.