Panaconic High-Tro-Reel User manual

For keeping
＜Non-Tension Type＞
High-Tro-Reel Operation Manual
■Before using, be sure to read through this Operation / Installation Manual and use the product correctly.
■After reading, keep this Operation / Installation Manual with you for your reference.
■Ask qualified electrician for troubleshooting and maintenance.
Please be sure to show this Operation / Installation Manual to that engineer.
■We have quality, strive to improve reliability, however, It finally becomes difficult the continuing use due to the
deterioration of the material.Deterioration is different in use conditions like the availability and the ambient
environment, etc. butdegrading the year.
 In the worst case degradation is the cause of the fire burning. so we recommend early inspection and replacement.
・ For a long time - you use this product on your own, "Maintenance Table" Please always check regularly once a year based on the least.
・If you have trouble checking in, please contact the electrician.
・This product is an important asset - customers. Please check and the following things must be observed.
・This product is an important asset of customers. Please check and understand the following text carefully.
In addition, safety precautions, to the extent expected by the Company are listed.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●Do not modify the Tro-Reel HS in any way. Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●Do not use where exposure occurs. Otherwise, electric shock, fire or damage due to falling of equipment may occur
●
Use at ambient temperature -10 ~ 40 . If you use outside this temperature range, please contact Panasonic Corporation.
●If any abnormalities occur, turn off the power immediately and contact a qualified electrician for inspection and repair.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●The replacement product is required for electrical worker qualifications.
●Do not use the collector shoes past replacement indication lines.
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
● To prevent electric shock, be sure to turn off the power before starting any inspection. Otherwise, electric shock may occur.
●Be sure to do a pre-use test run of equipment and do periodic inspections.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is
generated or a place where cutting oil is directly splashed. Electric shock, fire or damage due to equipment falling may occur.
●Collector shoes use a dry lubrication system. Do not apply any other lubricants to the collector shoes or a unit’s
conductor surface.poor contact may occur.
●
Traveling speed must be 200m/min. or less (60m/min.or less in guide caps mounting section). However, further restrictions
may be necessary depending on the load and voltage types. for details, please contact Panasonic Corporation,
Otherwise, a unit may produce sparks, causing fire, poor contact or separation of collector arms from wires.
●
If products are not used for a long period of time, the unit’s conductor surfaces may become oxidized, resulting in poor contact.
Clean the conductors before resuming operation and be sure to do periodic inspections to prevent fire or electric shock.
●During the inspection, wear protective gear such as helmets and gloves. Observe may cause injury .
● When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand. Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from Joyner.
Observe, damage to the ducts, may cause injury.
●When filing the ends of the duct, use protective gear such as glasses. Otherwise, your finger may be injured.
●Be sure to remove burrs using file after cutting, drilling. Observe may cause injury to your fingers.
●
When replacing the current collector arm, Be sure that collector arms are mounted parallel to the duct unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
●When replacing the collector, be sure to confirm the duct unit phase (R.S.T) before connecting the leads to the load.
Failure to do so may cause fire due to sparks.
Warning
Caution
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
©PanasonicCorporation2012
PanasonicCorporationPowerComponentsBusinessUnit
1048,kadoma,kadoma,oosaka,571-8686,japanTelephone:[phone]

ー 21 ー
＜Non-Tension Type＞
High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■The work must be performed by a qualified engineer.
■After setup、Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
Warning
Caution
Aftercheckingtheaboveconstruction,to
determinetheinsulationresistance.
Workingvoltage300Vorless
150Vorlessvoltagetoground:Longerthan0.1MΩ
150Vorhighervoltagetoground:Longerthan0.2MΩ
Workingvoltage300Vorhigher,than0.4MΩ
○
Makeatighteningoftheconnectionterminals
Isnotthereanymistakeinthecontactterminal
position(R,S,T,E,andsignalconnectionline)ofalead?
○
Adjustitsmountingdimension.
Isthecenterofaductandthecollectorarmonastraightline?
＜Refertoinstallationmanual
󱫕
＞
InstallationTolerance:±3mmcenter"
○
Ifdonotneedthesignallines,
Areisolatedtheendofthewirebyinsulatingtape?
○
Retighten.
Arethereanyterminalscrewsorthefixed
screwsloosen?
○
Ifthereisdamage,replacethecollectorshoes.
Isthereanydamageonthesheathofleadwire?
○
Replaceifchiporbrokenspringpinisfound.Isthereanychiporbroken?
○
Ifthecollectorshoespulled,correctto
haveextralengthonleadwire.
Isthecollectorshoespulledbytheleadwire?
Removetheprotrusion(convex)onthearcscratchusingafile. Isthereanyarkgeneratedprotrusion?
○
Ifthemotionisnotsmooth,replacethe
currentcollectorandthecollectorarm.
Doesthecollectormovesmoothly?
Adjustthecollectorarmsmountingdimensions.
Ifthereissignificantwear,pleasereplacethecurrentcollector.
Istherewearofplasticpartofthecollectorplasticpart?
Removeitwithsandpaperorwes.
Aretheresignificantcontamination,foreign
matteradhering,occurredburrincollector?
○
Replacethearmifthereiscurveorvariation.Isthereanycurveorvariationonthearm?
Collectorshoesshouldbereplaced
whentheypartiallyweardowntothe
replacementindicationline.
Pleaseexchangethecollectorshoesahead
oftimewhenitwillbewornout
tothereplacementindicationlinebythetime
ofthenextcheck.
bythetimeofthenextcheck.
Isthereanyseriousweartoreplacement
indicationline
Isthereanyseriousweartoreplacement
indicationline？ or,Doesexceedatravel
distanceof20,000km?
○
Mountthecollectorarminparallelwith
theduct.
Insulatetheendofanelectricwirewithinsulating
tape,withoutdisturbingthedrivingarmcollector.
Isthecollectorarmattachedinparallel
withaduct,sothatitcannottwist?
○
Adjustthecollectorarminthereferencevalue.
Isthearminstallingdimensioncorrect?
＜Refertoinstallationmanual 󱫕 ＞
Single-type(formountingrod),tandem-type
(formountingrod)
Thelengthoftothecenterofthemounting
rodfromtheslidingsurface
(movablerange):65±10mm
tandem-type(formountingplate)
Thelengthoftothemountingplatefrom
theslidingsurface
(movablerange):65±10mm
Single-type(formountingplate)
Thelengthoftothecenterofthemounting
platefromtheslidingsurface
(movablerange):60±10mm
○
AdjustthepositionofHunger.
Isthereanyfixedscrewloosen?
○
Retighten.
Isthereanycrackedorbrokenonplasticsection?
Insulating
piece
Collectorarmunit
Inspectioncycle(standard)
Measures
Result
RemedyContentsofinspection
Name
※
thenumberof
passesthrough
thecollector's
arm：1,000,000
thenumberof
passesthrough
thecollector's
arm：1,000,000
Distanceof
thecollector
arm：3000km

ー 22 ー
ー 23 ー
MaintenancescheduleofHigh-Tro-Reelunit
Pleasecheckbythemaintenancetablebasedonthismaintenanceschedule.
Refertothemaintenancetableforaconcretecheckitem.
Atintroduction The5thyear  The10thyear
Maintenancedonebytheelectricalworktrader.
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
・Checkthepresenceofremarkabledirtofthesurfaceoftheconductor.
(Onceevery3to6months)→Cleanitwiththecottonwasteetc.
・ChecktheTro-Reelunitdoesn'tbecomeitinazigzagline.
(Onceevery3to6months)→Reviewthesizebetweenconductorsinthejoint.
・ChecktheTro-Reelunitisnotawayfromthehanger.
(Onceevery3to6months)→InstalltheTro-Reelunitonthehanger.
・
Checkwhetherthereisnot crackand alackoftheinsulationsheath
(Onceevery3to6months)
→ProductexchangerecommendationthatexchangestheTro-Reelunit.
High-Tro-Reel
・Checkwhetherthereislooseningofthefixationscrewortheterminalscrew.
(Onceevery3to6months)→Retighten.
・
Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Joiner
Centerfeed-injoiner
・ Checkwhetherthereislooseningofthenut.(Onceevery3to6months)→Retighten.
・ Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Hanger
Guidecap
Insulatingpiece
・ Checkwhetherthereislooseningofthebolt.(Onceevery1to3months)→Retighten.
・ Checkwhetherwearhasreachedthereplacementline.(Onceevery1to3months)
→Exchangethecollector,whenwornouttothereplacementline.
・
Checkdamageofspringpinandrotationaxis,wear-outofmetalfittingsofspringreceiving.
(Onceevery1to3months)→Exchangeproductswhendamageorabnormalityisfound.Pleasekeepnormal.
Collectorarm
Productexchange recommendation.
Trial run・Periodic inspection
Notes
・For using safely, please inspect the system one month after starting regular operation.
・The inspection cycle is mentioned below. However, determine your own inspection cycle
based on the actual operating rate and environmental condition.
Checktheamountofwearofthecollectorand
conductoroftheduct,replaceitifnecessary.
Don'ttheinsulatedsheathandtheresinpartofcollector
spinningshafttouch?
○
Retighten.
Isthereanyfixedscrewloosen?
○
Adjustitwithinspecifiedsize.

Arecorrectjoinermountingsize?
＜Refertoinstallationmanual 󱫀 ＞
・Orless·10℃:3003mm
·11℃˜40℃:3000mm
○
Adjusttheproperclearancesize.
・Adjustthelengthoftheduct,orAalignthejoiner.
・Adjustthemountingpositionofthehangers.
Arecorrectclearancesizeofbetweentheconductors?
＜Refertoinstallationmanual 󱫀 ＞
・Orless·10℃:5〜13mm
・11℃˜40℃:3〜10mm
Whendamageandcrackoccurredinthefixed
endinsulator,pleasechangeit.
Arenottherethecracksanddamagedona
plasticpart?
Ifitexceedsathresholdamountofwear,please
replacethemainconductorIncaseofwearing
downtothereplacementindicationlineatnext
inspection,pleasereplaceearlierthanusual.
Amountofwearoftheconductoriscorrect?
Amountofwearoftheconductor：0.5mmorless
○
Reviewforanydislocatedpositiononthe
unit.Correctifany.
Isnttheunitdislocatedfromthehanger?
＜Refertoinstallationmanual 󱫆 ＞
○
Correctthetwistingorbendingoftheduct.
※Ifyoucannotfix,replacetheduct.
Isthereasignificanttwistingorbendingoftheduct?
○
Adjustitwithinspecifiedsize.
・Adjustthelengthoftheduct,orAalignthejoiner.
・Adjustthemountingpositionofthehangers.
Whatisthemeanderoftheductorswellintheregulations?
＜Refertoinstallationmanual 󱫀 ＞
Theserpentinetolerance:standard±5mm
Toleranceofmodulation·:standard±3mm
○
Ifthetipofthesheaththicknessis1.2mm
orless,pleasereplaceinsulation
Istheredamageandcrackattheinsulating
sheath?
Removeanyprotrusion(convex)onthearc
scratchusingafile.
※Ifyoucannotfix,pleasereplacetheduct.
scratchusingafile.
Isthereanyarkgeneratedprotrusion
(convexshaped)onitsslidingsurface?
Cleanwithaspecificpurposecleaner
orwastecloth.
Checktoseeifthereisanyforeign
particlesadheringonitsslidingsurface
orifitisseriouslycontaminated.
Inspectioncycle(standard) Measures
Result ※
RemedyContentsofinspection
Name
○：
Exchangerequired
Measures
●： Finishedwithexchange
△： Adjustmentrequired
▲：
Finishedwithadjustment
Result
○ ： Normal
×
： Abnormali y
Atitle Checkday YDM Thecheck
personincharge
・ Inspections item at the time of the pre-use test run(Checking at periodic inspection).
・ For using safely, please inspect the system one month after starting regular operation.
・The inspection cycle is mentioned below. However, determine your own
inspection cycle based on the actual operating rate and environmental
condition.
・Items in bold: Inspection items requiring particular attention.
Notes
＜To Maintenance manager＞
Tro-Reelunit
Joiner(Centerfeed-injoiner)
○ Retighten.Isthereanyfixedscrewloosen?
○
Adjustitwithinspecifieddimension.
Arecorrectclearancesizeofbetweentheguidecap? 
＜Refertoinstallationmanual 󱫒 ＞
Isthegapbetweentheguidecapsizecorrect?
・Guidecapmutualclearance:10〜20mm
Horizontal:Max2mm
Vertical:Max2mm
Pleasehavetheaboverange,evenwhen
loadedtoratedloadonthetrolleyatanytime.
Guidecap
Pleaseexchange,whentheamountofwear
ofaguidecapresinpartis0.5mmormore.
Amountofwearoftheplasticiscorrect?
Amountofwearoftheplastic：0.5mmorless
Exchangeofaguideiswhentheconductorsliding
surfaceswillbecometallerthantheguide-capslidingsurfaces,
thenumberoftimesofpassageofthecollectoris5milliontimes
.
○
Whendamageandcrackoccurredinthefixedend
insulator,pleasechangeit.
Arenottherethecracksanddamagedon
aplasticpart?
○
Inserttheducttoensure.
Areinserttheconductorandsheathofaductcertainly?
＜Refertoinstallationmanual 󱫈 ＞
○
Adjustitwithinspecifiedsize.
Arecorrectcuttingsizeoftheductortheductend? 
＜Refertoinstallationmanual 󱫎 ＞
•TheductcuttingSize:sizeofbetweenJoiner(L)-3mm
※ThesameisthecaseoftheCenterFeed-inJoiner.
・CuttingSizeoftheductend:Removetheinsulating
sheath27.5mmfromtheedgeoftheduct,
○ Retighten.Isthereanyfixedscrewloosen?
○
Adjusttotheproperpitch
Didyousetupthecorrectsizeandmountinghangers?
＜Refertoinstallationmanual 󱫀 ＞
・Straightsections:Max400mm
・Curvedsection :Max400mm
Joiner
(Centerfeed-injoiner)
Hanger
thenumberof
passesthrough
thecollector's
arm：1,000,000

ー 22 ー
ー 23 ー
MaintenancescheduleofHigh-Tro-Reelunit
Pleasecheckbythemaintenancetablebasedonthismaintenanceschedule.
Refertothemaintenancetableforaconcretecheckitem.
Atintroduction The5thyear  The10thyear
Maintenancedonebytheelectricalworktrader.
The product-life is different in use conditions and the service space, however, It is possible to use it for about t 10 years
by regularly maintaining and the regular service in correct construction.
・Checkthepresenceofremarkabledirtofthesurfaceoftheconductor.
(Onceevery3to6months)→Cleanitwiththecottonwasteetc.
・ChecktheTro-Reelunitdoesn'tbecomeitinazigzagline.
(Onceevery3to6months)→Reviewthesizebetweenconductorsinthejoint.
・ChecktheTro-Reelunitisnotawayfromthehanger.
(Onceevery3to6months)→InstalltheTro-Reelunitonthehanger.
・
Checkwhetherthereisnot crackand alackoftheinsulationsheath
(Onceevery3to6months)
→ProductexchangerecommendationthatexchangestheTro-Reelunit.
High-Tro-Reel
・Checkwhetherthereislooseningofthefixationscrewortheterminalscrew.
(Onceevery3to6months)→Retighten.
・
Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Joiner
Centerfeed-injoiner
・ Checkwhetherthereislooseningofthenut.(Onceevery3to6months)→Retighten.
・ Checkwhethertheresinhasnotbeendamaged.(Onceevery3to6months)
→Exchangeproducts.
Hanger
Guidecap
Insulatingpiece
・ Checkwhetherthereislooseningofthebolt.(Onceevery1to3months)→Retighten.
・ Checkwhetherwearhasreachedthereplacementline.(Onceevery1to3months)
→Exchangethecollector,whenwornouttothereplacementline.
・
Checkdamageofspringpinandrotationaxis,wear-outofmetalfittingsofspringreceiving.
(Onceevery1to3months)→Exchangeproductswhendamageorabnormalityisfound.Pleasekeepnormal.
Collectorarm
Productexchange recommendation.
Trial run・Periodic inspection
Notes
・For using safely, please inspect the system one month after starting regular operation.
・The inspection cycle is mentioned below. However, determine your own inspection cycle
based on the actual operating rate and environmental condition.
Checktheamountofwearofthecollectorand
conductoroftheduct,replaceitifnecessary.
Don'ttheinsulatedsheathandtheresinpartofcollector
spinningshafttouch?
○
Retighten.
Isthereanyfixedscrewloosen?
○
Adjustitwithinspecifiedsize.

Arecorrectjoinermountingsize?
＜Refertoinstallationmanual 󱫀 ＞
・Orless·10℃:3003mm
·11℃˜40℃:3000mm
○
Adjusttheproperclearancesize.
・Adjustthelengthoftheduct,orAalignthejoiner.
・Adjustthemountingpositionofthehangers.
Arecorrectclearancesizeofbetweentheconductors?
＜Refertoinstallationmanual 󱫀 ＞
・Orless·10℃:5〜13mm
・11℃˜40℃:3〜10mm
Whendamageandcrackoccurredinthefixed
endinsulator,pleasechangeit.
Arenottherethecracksanddamagedona
plasticpart?
Ifitexceedsathresholdamountofwear,please
replacethemainconductorIncaseofwearing
downtothereplacementindicationlineatnext
inspection,pleasereplaceearlierthanusual.
Amountofwearoftheconductoriscorrect?
Amountofwearoftheconductor：0.5mmorless
○
Reviewforanydislocatedpositiononthe
unit.Correctifany.
Isnttheunitdislocatedfromthehanger?
＜Refertoinstallationmanual 󱫆 ＞
○
Correctthetwistingorbendingoftheduct.
※Ifyoucannotfix,replacetheduct.
Isthereasignificanttwistingorbendingoftheduct?
○
Adjustitwithinspecifiedsize.
・Adjustthelengthoftheduct,orAalignthejoiner.
・Adjustthemountingpositionofthehangers.
Whatisthemeanderoftheductorswellintheregulations?
＜Refertoinstallationmanual 󱫀 ＞
Theserpentinetolerance:standard±5mm
Toleranceofmodulation·:standard±3mm
○
Ifthetipofthesheaththicknessis1.2mm
orless,pleasereplaceinsulation
Istheredamageandcrackattheinsulating
sheath?
Removeanyprotrusion(convex)onthearc
scratchusingafile.
※Ifyoucannotfix,pleasereplacetheduct.
scratchusingafile.
Isthereanyarkgeneratedprotrusion
(convexshaped)onitsslidingsurface?
Cleanwithaspecificpurposecleaner
orwastecloth.
Checktoseeifthereisanyforeign
particlesadheringonitsslidingsurface
orifitisseriouslycontaminated.
Inspectioncycle(standard) Measures
Result ※
RemedyContentsofinspection
Name
○：
Exchangerequired
Measures
●： Finishedwithexchange
△： Adjustmentrequired
▲：
Finishedwithadjustment
Result
○ ： Normal
×
： Abnormali y
Atitle Checkday YDM Thecheck
personincharge
・ Inspections item at the time of the pre-use test run(Checking at periodic inspection).
・ For using safely, please inspect the system one month after starting regular operation.
・The inspection cycle is mentioned below. However, determine your own
inspection cycle based on the actual operating rate and environmental
condition.
・Items in bold: Inspection items requiring particular attention.
Notes
＜To Maintenance manager＞
Tro-Reelunit
Joiner(Centerfeed-injoiner)
○ Retighten.Isthereanyfixedscrewloosen?
○
Adjustitwithinspecifieddimension.
Arecorrectclearancesizeofbetweentheguidecap? 
＜Refertoinstallationmanual 󱫒 ＞
Isthegapbetweentheguidecapsizecorrect?
・Guidecapmutualclearance:10〜20mm
Horizontal:Max2mm
Vertical:Max2mm
Pleasehavetheaboverange,evenwhen
loadedtoratedloadonthetrolleyatanytime.
Guidecap
Pleaseexchange,whentheamountofwear
ofaguidecapresinpartis0.5mmormore.
Amountofwearoftheplasticiscorrect?
Amountofwearoftheplastic：0.5mmorless
Exchangeofaguideiswhentheconductorsliding
surfaceswillbecometallerthantheguide-capslidingsurfaces,
thenumberoftimesofpassageofthecollectoris5milliontimes
.
○
Whendamageandcrackoccurredinthefixedend
insulator,pleasechangeit.
Arenottherethecracksanddamagedon
aplasticpart?
○
Inserttheducttoensure.
Areinserttheconductorandsheathofaductcertainly?
＜Refertoinstallationmanual 󱫈 ＞
○
Adjustitwithinspecifiedsize.
Arecorrectcuttingsizeoftheductortheductend? 
＜Refertoinstallationmanual 󱫎 ＞
•TheductcuttingSize:sizeofbetweenJoiner(L)-3mm
※ThesameisthecaseoftheCenterFeed-inJoiner.
・CuttingSizeoftheductend:Removetheinsulating
sheath27.5mmfromtheedgeoftheduct,
○ Retighten.Isthereanyfixedscrewloosen?
○
Adjusttotheproperpitch
Didyousetupthecorrectsizeandmountinghangers?
＜Refertoinstallationmanual 󱫀 ＞
・Straightsections:Max400mm
・Curvedsection :Max400mm
Joiner
(Centerfeed-injoiner)
Hanger
thenumberof
passesthrough
thecollector's
arm：1,000,000

ー 21 ー
＜Non-Tension Type＞
High-Tro-Reel Installation Manual
●
Do not modify the Tro-Reel HS in any way.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Do not use where exposure occurs.
Otherwise, electric shock, fire or damage due to falling of equipment may occur.
●
Use at ambient temperature -10 ℃ ~ 40 ℃. If you use outside this temperature range, please contact Panasonic Corporation.
●
Install this product according to the construction rules in Electrical Equipment Technical Standards .
Especially for the primary side of power supply of the duct, use an adequate over-current breaker.
●
Installation must be carried out correctly according to this Installation/Operation Manual included with the products.
Improper installation may result in electric shock, fire or damage due to equipment falling.
■Before assembling, be sure to read through this Operation / Installation Manual for correct assembly.
■The work must be performed by a qualified engineer.
■After setup、Please pass this Operation Manual / Installation Manual to the customer.
Installation of the High-Tro-Reel must be performed only by a licensed electrician. To prevent injury or accidents, always pay attention
to the following points.
Precautions on installation
●
This product is for general indoor use only. Do not use this product for a damp place, a place where corrosive gas is generated
or a place where cutting oil is directly splashed.
Electric shock, fire or damage due to equipment falling may occur.
●
Position the opening of a unit facing downward or sideways. If installed with the opening facing upward, a unit may produce
sparks, causing fire, poor contact or separation of collector arms from wires.
●
When damage and crack occurred in the insulating sheath of the duct, please change the duct.
Otherwise sparking may occur, causing fire, poor contact, or derailing of the trolley, etc.
●
When mounting the duct to the hanger, stuff a duct into a hanger not to pinch a hand.
Observe may cause injury to your fingers.
●
When remove the duct from the joiners, pull it out while holding the tip of the duct. so that the duct may not jump out from
Joyner.
Observe, damage to the ducts, may cause injury.
●
When filing the ends of the duct, use protective gear such as glasses.
Otherwise, your finger may be injured.
●
Be sure to remove burrs using file after cutting, drilling.
Observe may cause injury to your fingers.
●
Use products only within the specified rating and load capacity.
Violation of specified ranges may cause burning or fire.
●
Firmly fix this product to the material of construction and construct it.
Otherwise, fire or damage due to falling of equipment may occur.
●
Construct the material of construction that installs the product firmly.
Otherwise, damage due to falling of equipment may occur.
Warning
Caution
Aftercheckingtheaboveconstruction,to
determinetheinsulationresistance.
Workingvoltage300Vorless
150Vorlessvoltagetoground:Longerthan0.1MΩ
150Vorhighervoltagetoground:Longerthan0.2MΩ
Workingvoltage300Vorhigher,than0.4MΩ
○
Makeatighteningoftheconnectionterminals
Isnotthereanymistakeinthecontactterminal
position(R,S,T,E,andsignalconnectionline)ofalead?
○
Adjustitsmountingdimension.
Isthecenterofaductandthecollectorarmonastraightline?
＜Refertoinstallationmanual
󱫕
＞
InstallationTolerance:±3mmcenter"
○
Ifdonotneedthesignallines,
Areisolatedtheendofthewirebyinsulatingtape?
○
Retighten.
Arethereanyterminalscrewsorthefixed
screwsloosen?
○
Ifthereisdamage,replacethecollectorshoes.
Isthereanydamageonthesheathofleadwire?
○
Replaceifchiporbrokenspringpinisfound.Isthereanychiporbroken?
○
Ifthecollectorshoespulled,correctto
haveextralengthonleadwire.
Isthecollectorshoespulledbytheleadwire?
Removetheprotrusion(convex)onthearcscratchusingafile. Isthereanyarkgeneratedprotrusion?
○
Ifthemotionisnotsmooth,replacethe
currentcollectorandthecollectorarm.
Doesthecollectormovesmoothly?
Adjustthecollectorarmsmountingdimensions.
Ifthereissignificantwear,pleasereplacethecurrentcollector.
Istherewearofplasticpartofthecollectorplasticpart?
Removeitwithsandpaperorwes.
Aretheresignificantcontamination,foreign
matteradhering,occurredburrincollector?
○
Replacethearmifthereiscurveorvariation.Isthereanycurveorvariationonthearm?
Collectorshoesshouldbereplaced
whentheypartiallyweardowntothe
replacementindicationline.
Pleaseexchangethecollectorshoesahead
oftimewhenitwillbewornout
tothereplacementindicationlinebythetime
ofthenextcheck.
bythetimeofthenextcheck.
Isthereanyseriousweartoreplacement
indicationline
Isthereanyseriousweartoreplacement
indicationline？ or,Doesexceedatravel
distanceof20,000km?
○
Mountthecollectorarminparallelwith
theduct.
Insulatetheendofanelectricwirewithinsulating
tape,withoutdisturbingthedrivingarmcollector.
Isthecollectorarmattachedinparallel
withaduct,sothatitcannottwist?
○
Adjustthecollectorarminthereferencevalue.
Isthearminstallingdimensioncorrect?
＜Refertoinstallationmanual 󱫕 ＞
Single-type(formountingrod),tandem-type
(formountingrod)
Thelengthoftothecenterofthemounting
rodfromtheslidingsurface
(movablerange):65±10mm
tandem-type(formountingplate)
Thelengthoftothemountingplatefrom
theslidingsurface
(movablerange):65±10mm
Single-type(formountingplate)
Thelengthoftothecenterofthemounting
platefromtheslidingsurface
(movablerange):60±10mm
○
AdjustthepositionofHunger.
Isthereanyfixedscrewloosen?
○
Retighten.
Isthereanycrackedorbrokenonplasticsection?
Insulating
piece
Collectorarmunit
Inspectioncycle(standard)
Measures
Result
RemedyContentsofinspection
Name
※
thenumberof
passesthrough
thecollector's
arm：1,000,000
thenumberof
passesthrough
thecollector's
arm：1,000,000
Distanceof
thecollector
arm：3000km

ー 18 ー
ー 19 ー
Unit : mm
Installation Procedures for High-Tro-Reel
<Non-Tension Type>
56
96
116
20 20 20 20 20
20 20
14
20 20
14
76
20
14
20 20
20 20
14
14
14
14
14
●Cross-section
●Hanger
Fixes the High-Tro-Reel units
to the side of the rail at 400mm
intervals.
●Center feed-in joiner
Connects the Tro-Reel HS
units together and feeds
external power to the
conductors.
* No power can be terminal-fed.
●Guide cap (right-angled)
Works as an end cap to close off ends.
●High-Tro-Reel unit (non-Tension Type)
3P,4P,5P,6P; 600V,60A with a standard length of 3m.
●Collector arm
Collects power during travel.
Traveling speed must be200m/min. or less
(60m/min.or less for guide-capped sections.)
1P 600V, 30A (single type)
1P 600V, 60A (tandem type)
●Insulating piece
This is a part that provides a
different voltage area on the
half way.
1. Insert one end into the joiner and fix that portion with 3 to 4 hangers.
2. Curve the unit as shown in the figure and insert it into the joiner and
then fix with the hangers.
Joiner
Hunger
Joiner
High-Tro-Reel unit
Important point for installation
Pull it in the arrow direction to
curve it and then insert unit end
into the joiner.
●Standard installation (For 5P type)
Normal installation
M10
12
12
65(60)
82
12
※
65
82
12
(60)
※
Lay horizontally
Collector arm mount rod,12×12mm
(Parts to be supplied individually)
Collector arm mount rod,12×12mm
(Parts to be supplied individually)
The asterisk (※) indicates the High-Tro-Reel unitﾕs
conductor sliding surface.
Mount forcollector arm（without saddle）to the
collector arm mount plate with the inner size of ( )
(Install explanation of this product is described with 3P and Installations of 4P and 5P, 6P like in the same way.)
3Hanger installation
●
Fixing 5P or 6P hangers using two screws
●
Preparatory drilling on building structure
(Applicable when two screws are used to fix 5P or 6P hangers.)
Hanger
φ11mm
hole
Twoφ
6mm holes
60
80
5P or 6P hanger
M5 or M6 screw
(Parts to be supplied individually)
Bolt（M10×30）
300mm 400mm 400mm 400mm 400mm 400mm 400mm 303mm 300mm
400mm
Joiner centerline
Joiner
Building
structure
Hunger
Joiner centerline
L
■ Setting intervals for hangers
●Preparatory drilling on building structure
(for 3P, 4P, 5P and 6P)
■Setting joiner intervals
When drilling holes, use the joiner center mark as a reference.
Joiner
Center mark
oval hole
M5 screw
(Parts to be supplied individually)
120
Hanger
400mm
400mm
Over R800mm
in radius
Inward curves
(Outward curves also available.)
10℃or lower
11〜40℃
3003
3000
5〜13
3〜10
2Joiner installation
1. Drill holes in the building structure as shown below.
2. Screw the joiner to the building structure in line with the
center mark.
Hangers should be positioned at intervals of 400mm or less for straight sections and curved
sections.
Should be set the intervals to hangers of the both end from joiner and center feed-in joiner
L=300 mm or less.
1Setting joiner and hanger intervals
●Failure to conform to this table may cause poor
collector arm contact or separation from wires.
●The length of the joiner is 2997±2mm.
In order to absorb expansion and
contraction due to temperature
fluctuations in the High-Tro-Reel unit,
joiners (center feed-in joiners) must be
positioned as below.
5.5×10
two φ5.5〜6mm holes
Two φ6mm holes
Ambient temperature
during installation
Mounting size: L (mm) Distance between
conductors at joint (mm)
φ11mm hole
Notes
Notes
Notes
■Removing the High-Tro-Reel unit
Hanger
High-Tro-Reel unit
Hanger slit
Hanger
Hanger slit
High-Tro-Reel unit
4Mounting the High-Tro-Reel unit on a hanger
Insert one end of the High-Tro-Reel unit into the hanger and
push the other end with your hand. Insert a flat tip screwdriver into the hanger slit. Then, lift
the upper holder upward while pulling the lower holder
down.
●
Should be installed the hangers and joiners as the
snaking/swell of Tro-Reel HS get within tolerance.
Snaking:Displacement of collector arm press direction
Tolerance: Standard ±5mm
Swell: Displacement of collection arm press direction
and right angle direction Tolerance:Standard ±3mm
Construction material
Unit
Unit
±5mm
±3mm
Hanger
Hanger
Collector arm

ー 18 ー
ー 19 ー
Unit : mm
Installation Procedures for High-Tro-Reel
<Non-Tension Type>
56
96
116
20 20 20 20 20
20 20
14
20 20
14
76
20
14
20 20
20 20
14
14
14
14
14
●Cross-section
●Hanger
Fixes the High-Tro-Reel units
to the side of the rail at 400mm
intervals.
●Center feed-in joiner
Connects the Tro-Reel HS
units together and feeds
external power to the
conductors.
* No power can be terminal-fed.
●Guide cap (right-angled)
Works as an end cap to close off ends.
●High-Tro-Reel unit (non-Tension Type)
3P,4P,5P,6P; 600V,60A with a standard length of 3m.
●Collector arm
Collects power during travel.
Traveling speed must be200m/min. or less
(60m/min.or less for guide-capped sections.)
1P 600V, 30A (single type)
1P 600V, 60A (tandem type)
●Insulating piece
This is a part that provides a
different voltage area on the
half way.
1. Insert one end into the joiner and fix that portion with 3 to 4 hangers.
2. Curve the unit as shown in the figure and insert it into the joiner and
then fix with the hangers.
Joiner
Hunger
Joiner
High-Tro-Reel unit
Important point for installation
Pull it in the arrow direction to
curve it and then insert unit end
into the joiner.
●Standard installation (For 5P type)
Normal installation
M10
12
12
65(60)
82
12
※
65
82
12
(60)
※
Lay horizontally
Collector arm mount rod,12×12mm
(Parts to be supplied individually)
Collector arm mount rod,12×12mm
(Parts to be supplied individually)
The asterisk (※) indicates the High-Tro-Reel unitﾕs
conductor sliding surface.
Mount forcollector arm（without saddle）to the
collector arm mount plate with the inner size of ( )
(Install explanation of this product is described with 3P and Installations of 4P and 5P, 6P like in the same way.)
3Hanger installation
●
Fixing 5P or 6P hangers using two screws
●
Preparatory drilling on building structure
(Applicable when two screws are used to fix 5P or 6P hangers.)
Hanger
φ11mm
hole
Twoφ
6mm holes
60
80
5P or 6P hanger
M5 or M6 screw
(Parts to be supplied individually)
Bolt（M10×30）
300mm 400mm 400mm 400mm 400mm 400mm 400mm 303mm 300mm
400mm
Joiner centerline
Joiner
Building
structure
Hunger
Joiner centerline
L
■ Setting intervals for hangers
●Preparatory drilling on building structure
(for 3P, 4P, 5P and 6P)
■Setting joiner intervals
When drilling holes, use the joiner center mark as a reference.
Joiner
Center mark
oval hole
M5 screw
(Parts to be supplied individually)
120
Hanger
400mm
400mm
Over R800mm
in radius
Inward curves
(Outward curves also available.)
10℃or lower
11〜40℃
3003
3000
5〜13
3〜10
2Joiner installation
1. Drill holes in the building structure as shown below.
2. Screw the joiner to the building structure in line with the
center mark.
Hangers should be positioned at intervals of 400mm or less for straight sections and curved
sections.
Should be set the intervals to hangers of the both end from joiner and center feed-in joiner
L=300 mm or less.
1Setting joiner and hanger intervals
●Failure to conform to this table may cause poor
collector arm contact or separation from wires.
●The length of the joiner is 2997±2mm.
In order to absorb expansion and
contraction due to temperature
fluctuations in the High-Tro-Reel unit,
joiners (center feed-in joiners) must be
positioned as below.
5.5×10
two φ5.5〜6mm holes
Two φ6mm holes
Ambient temperature
during installation
Mounting size: L (mm) Distance between
conductors at joint (mm)
φ11mm hole
Notes
Notes
Notes
■Removing the High-Tro-Reel unit
Hanger
High-Tro-Reel unit
Hanger slit
Hanger
Hanger slit
High-Tro-Reel unit
4Mounting the High-Tro-Reel unit on a hanger
Insert one end of the High-Tro-Reel unit into the hanger and
push the other end with your hand. Insert a flat tip screwdriver into the hanger slit. Then, lift
the upper holder upward while pulling the lower holder
down.
●
Should be installed the hangers and joiners as the
snaking/swell of Tro-Reel HS get within tolerance.
Snaking:Displacement of collector arm press direction
Tolerance: Standard ±5mm
Swell: Displacement of collection arm press direction
and right angle direction Tolerance:Standard ±3mm
Construction material
Unit
Unit
±5mm
±3mm
Hanger
Hanger
Collector arm

ー 16 ー
ー 17 ー
Conductor
Joiner
High-Tro-Reel unit
5High-Tro-Reel unit connection
Insert the High-Tro-Reel unit into the joiner in the direction of
the arrow.
Ambient temperature during installation Distance between conductors at joint (mm)
When mounting the High-Tro-Reel unit,
Be careful to maintain the proper form and layout.
Do not be meandering ( up and down direction ±3mm or less)
Failure to do so may cause poor collector arm contact or separation from wires.
10℃or lower
11〜40℃
5〜13
3〜10
High-Tro-Reel unit
Joiner
Joiner
Hanger
Joiner
Building structure
400mm
400mm
For inward curves, position a joiner (or joint) at
the center of the curve. (For outward curves, a
joiner can be positioned on any part of the unit.)
Over R800mm
Notes
Notes
Power feed wire(Parts to be supplied individually)
Terminal cover
Terminal
Screw
Terminal
screw
Center feed-in joiner
13
7Supplying power to the High-Tro-Reel
Terminal cover
Terminal
Center mark
Center feed-in joiner
M5 screw
(Parts to be supplied individually)
1. Remove 13mm of the sheath covering the power feed
wire, insert the wire into the terminal, and screw it in
securely with the terminal screw. Terminal screws must
besecurely tightened. Failure to do so may cause fire.
2. Screw the terminal cover to the terminal.
1. Drill holes in the building structure as shown below.
2. Remove the terminal cover, insert the joiner into the building
structure, line it up with the center mark, and screw it in.
6Center feed-in joiner installation
When drilling holes, use the center mark of the center feed-in joiner as a reference.
Use a hole saw to drill φ15〜16mm holes.
1. Use 5.5 to 22mm2 power feed wires.
2. Be sure to crimp the inclvded crimp sleeve before connecting the signal feed
wire (0.75 to 2mm2 ) to the terminal. Failure to do so may cause fire.
●
Preparatory drilling on building structure.
5.5×10 hole
Notes
Caution
20
20
20
20
2020
20
2020
20
20
20
20
20
120
120 120 120
For 6P type For 5P type For 4P type For 3P type
two
φ5.5〜6mm
holes
two
φ5.5〜6mm
holes
two
5.5〜6mm
holes
two
5.5〜6mm
holes
Six φ15〜16mm holes
Five φ15〜16mm holes Four φ15〜16mm holes Three φ15〜16mm holes
8Cutting the High-Tro-Reel unit
Centerline
Joiner or
center feed-in joiner Centerline
Lmm
90°
High-Tro-Reel unit
L-3mm
High-Tro-Reel unit
Move the drill in the direction of
the arrow in the numbered order.
Conductor (steel plate)
Conductor (copper plate)
Insulating sheath
12
3
Insulating sheath
Conductor (steel plate)
Conductor (copper plate)
Top
Side
Bottom
90°
27.5mm
Part of the insulating sheath to be cut.
Sweling
Cut area
4〜5
27.5mm
12mm
Conductor
(steel plate)
Conductor
(copper plate)
9Cutting the High-Tro-Reel unit
1. Mark the length to be cut off on the High-Tro-Reel unit as shown below, and cut
the top, sides and bottom of the insulating sheath using a hacksaw. On the top
surface, make a thin cut down to the conductor steel plate.
Be careful not to damege the conductor (copper plate)
when cutting with a hacksaw. Damage may cause fire or
damege due to falling of equipment.
2. Cut the insulating sheath using φ4~5mm drill
bit, as shown in the right drawing. Slightly
exaggerating the cut to the sides (swelling),
as shown in the right upper drawing, makes
the insulating sheath easier to remove.
1. Be careful not to damage the lower conductor (copper plate.)
2. Hold the drill upright against the High-Tro-Reelunit when cutting
the insulating sheath.
Line up the High-Tro-Reel unit
between the center points of the two
joiners (central dimension L) and cut
3mm off of one end.
1. Remove the burrs from both
cut surfaces using a knife or
a file.
Failure to do so may cause poor
collector arm contact or
separation from wires.
3. Break off the upper conductor (steel plate) at the cut line.
φ4〜5mm drill
Notes
Notes
Caution
■ Usage of guide cap
●
Preparatory drilling on building structure
■ High-Tro-Reelunit installation
●
Installation procedure
L size: front-mounting size: front-mounting
L-3mm
12
90°
4〜5
Part of the
insulating
sheath to be cut.
High-Tro-Reel unit
10 Lmm
Guide cap Joiner or center feed-in joiner
Twoφ5.5mm holes
Twoφ5.5 〜6mm holes
Two
φ5.5〜6mm
holes
Two M5 screws
L
R
L
R
Guide cap
M5 screw
(not included)
3P (right-angled, front, rear-facing)
4P (right-angled, front, rear-facing)
5P (right-angled, front, rear-facing)
6P (right-angled, front, rear-facing)
73
93
113
133
50
70
90
110
Number of poles (item) L(mm) (mm)
Remove the burrs from both cut surfaces using a knife or a file.
Failure to do so may cause poor collector arm contact.
1. Line up the High-Tro-Reel unit between the center points of the joiner and the guide
cap (central dimension”L”) and cut 3mm off of one end.
2. Cut the insulating sheath terminal using aφ4〜5mm electric drill.
Cutting the High-Tro-Reel unit and insulating sheath
10 Guide cap installation
1. Drill holes in the building structure as shown below.
2. Screw a guide cap to the building structure and
insert the High-Tro-Reel unit into the guide cap.
Screws must be securely tightened.
Failure to do so may cause damage due to falling of equipment.
Use a tandem-type collector arm and set traveling
speed at switching sections to 60m/min. or lower.
Be sure to use only the specified dimensions for each mounting part.
Failure to do so may cause poor collector arm contact or separation from wires.
Center feed-in joiner
Guide cap (right-angled)
10〜20mm
Guide cap
(front-facing)
Guide cap
(rear-facing)
Guide cap
(right-angled)
Notes
Notes
Notes
Notes
Guide cap
High-Tro-Reel unit
Guide cap
2mm or less
2mm or less
10〜20mm
High-Tro-
Reel unit
2. In cutting the line, check to see if the
conductor surface gets rusty and
discolored. Sandpaper such spot as
required.
Failure to do so may cause poor
collector arm contact.Point to check

ー 16 ー
ー 17 ー
Conductor
Joiner
High-Tro-Reel unit
5High-Tro-Reel unit connection
Insert the High-Tro-Reel unit into the joiner in the direction of
the arrow.
Ambient temperature during installation Distance between conductors at joint (mm)
When mounting the High-Tro-Reel unit,
Be careful to maintain the proper form and layout.
Do not be meandering ( up and down direction ±3mm or less)
Failure to do so may cause poor collector arm contact or separation from wires.
10℃or lower
11〜40℃
5〜13
3〜10
High-Tro-Reel unit
Joiner
Joiner
Hanger
Joiner
Building structure
400mm
400mm
For inward curves, position a joiner (or joint) at
the center of the curve. (For outward curves, a
joiner can be positioned on any part of the unit.)
Over R800mm
Notes
Notes
Power feed wire(Parts to be supplied individually)
Terminal cover
Terminal
Screw
Terminal
screw
Center feed-in joiner
13
7Supplying power to the High-Tro-Reel
Terminal cover
Terminal
Center mark
Center feed-in joiner
M5 screw
(Parts to be supplied individually)
1. Remove 13mm of the sheath covering the power feed
wire, insert the wire into the terminal, and screw it in
securely with the terminal screw. Terminal screws must
besecurely tightened. Failure to do so may cause fire.
2. Screw the terminal cover to the terminal.
1. Drill holes in the building structure as shown below.
2. Remove the terminal cover, insert the joiner into the building
structure, line it up with the center mark, and screw it in.
6Center feed-in joiner installation
When drilling holes, use the center mark of the center feed-in joiner as a reference.
Use a hole saw to drill φ15〜16mm holes.
1. Use 5.5 to 22mm2 power feed wires.
2. Be sure to crimp the inclvded crimp sleeve before connecting the signal feed
wire (0.75 to 2mm2 ) to the terminal. Failure to do so may cause fire.
●
Preparatory drilling on building structure.
5.5×10 hole
Notes
Caution
20
20
20
20
2020
20
2020
20
20
20
20
20
120
120 120 120
For 6P type For 5P type For 4P type For 3P type
two
φ5.5〜6mm
holes
two
φ5.5〜6mm
holes
two
5.5〜6mm
holes
two
5.5〜6mm
holes
Six φ15〜16mm holes
Five φ15〜16mm holes Four φ15〜16mm holes Three φ15〜16mm holes
8Cutting the High-Tro-Reel unit
Centerline
Joiner or
center feed-in joiner Centerline
Lmm
90°
High-Tro-Reel unit
L-3mm
High-Tro-Reel unit
Move the drill in the direction of
the arrow in the numbered order.
Conductor (steel plate)
Conductor (copper plate)
Insulating sheath
12
3
Insulating sheath
Conductor (steel plate)
Conductor (copper plate)
Top
Side
Bottom
90°
27.5mm
Part of the insulating sheath to be cut.
Sweling
Cut area
4〜5
27.5mm
12mm
Conductor
(steel plate)
Conductor
(copper plate)
9Cutting the High-Tro-Reel unit
1. Mark the length to be cut off on the High-Tro-Reel unit as shown below, and cut
the top, sides and bottom of the insulating sheath using a hacksaw. On the top
surface, make a thin cut down to the conductor steel plate.
Be careful not to damege the conductor (copper plate)
when cutting with a hacksaw. Damage may cause fire or
damege due to falling of equipment.
2. Cut the insulating sheath using φ4~5mm drill
bit, as shown in the right drawing. Slightly
exaggerating the cut to the sides (swelling),
as shown in the right upper drawing, makes
the insulating sheath easier to remove.
1. Be careful not to damage the lower conductor (copper plate.)
2. Hold the drill upright against the High-Tro-Reelunit when cutting
the insulating sheath.
Line up the High-Tro-Reel unit
between the center points of the two
joiners (central dimension L) and cut
3mm off of one end.
1. Remove the burrs from both
cut surfaces using a knife or
a file.
Failure to do so may cause poor
collector arm contact or
separation from wires.
3. Break off the upper conductor (steel plate) at the cut line.
φ4〜5mm drill
Notes
Notes
Caution
■ Usage of guide cap
●
Preparatory drilling on building structure
■ High-Tro-Reelunit installation
●
Installation procedure
L size: front-mounting size: front-mounting
L-3mm
12
90°
4〜5
Part of the
insulating
sheath to be cut.
High-Tro-Reel unit
10 Lmm
Guide cap Joiner or center feed-in joiner
Twoφ5.5mm holes
Twoφ5.5 〜6mm holes
Two
φ5.5〜6mm
holes
Two M5 screws
L
R
L
R
Guide cap
M5 screw
(not included)
3P (right-angled, front, rear-facing)
4P (right-angled, front, rear-facing)
5P (right-angled, front, rear-facing)
6P (right-angled, front, rear-facing)
73
93
113
133
50
70
90
110
Number of poles (item) L(mm) (mm)
Remove the burrs from both cut surfaces using a knife or a file.
Failure to do so may cause poor collector arm contact.
1. Line up the High-Tro-Reel unit between the center points of the joiner and the guide
cap (central dimension”L”) and cut 3mm off of one end.
2. Cut the insulating sheath terminal using aφ4〜5mm electric drill.
Cutting the High-Tro-Reel unit and insulating sheath
10 Guide cap installation
1. Drill holes in the building structure as shown below.
2. Screw a guide cap to the building structure and
insert the High-Tro-Reel unit into the guide cap.
Screws must be securely tightened.
Failure to do so may cause damage due to falling of equipment.
Use a tandem-type collector arm and set traveling
speed at switching sections to 60m/min. or lower.
Be sure to use only the specified dimensions for each mounting part.
Failure to do so may cause poor collector arm contact or separation from wires.
Center feed-in joiner
Guide cap (right-angled)
10〜20mm
Guide cap
(front-facing)
Guide cap
(rear-facing)
Guide cap
(right-angled)
Notes
Notes
Notes
Notes
Guide cap
High-Tro-Reel unit
Guide cap
2mm or less
2mm or less
10〜20mm
High-Tro-
Reel unit
2. In cutting the line, check to see if the
conductor surface gets rusty and
discolored. Sandpaper such spot as
required.
Failure to do so may cause poor
collector arm contact.Point to check

ー 14 ー
ー 15 ー
High-Tro-Reel unit
High-Tro-Reel unit
・Collector arm mounting screw should be positioned 20
mm apart
・ Mount plate mounting hole shoud be positioned 30
mm and 8 mm awayfrom the edge of the mount plate.
■Tandem/single-type collector arm（mount rod type）
①Mount the supporting parts of collector arm on saddle
②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector arm mount rod to 65mm
(The collector arm permitted movable range <press direction> central value of 65mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
■Tandem/collector arm（mount plate type）
①Mount the supporting parts between saddle and the mount plate.
②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector arm mount plate to 65mm
(The collector arm permitted movable range <press direction> central value of 65mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
Surface of the collector
arm mount plate
High-Tro-Reel unit
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm mount rod,
12×12(not included)
Collector arm
(Tandem/single-type)
Lead
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm
Lead
<press direction>
<press direction>
<press direction>
Notes
Collector arm support parts
Collector arm support parts
8830
2020
Saddle
Mount plate
(not included)
Ｓhaft
(not included)
Collector arm support parts
Screw（M5）
Screw（M5）
・Collector arm mounting screw should be positioned 20 mm apart and 8 mm awayfrom the edge of the mount plate.
note
note
1. Be sure to use only the specified dimensions for each mounting part. For operating the equipment,
set the collector arm within permitted movable range of 65±10mm (60±10mm for single).
2. Collector arm mounting screw should be positioned 20 mm apart and Collector arms (single-type
with no saddle excluded) must be positioned close toeach other as shown in the drawing at right.
3. Be sure that collector arms are mounted parallel to the High-Tro-Ree unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
4.Mount the center of collector arm to less than 3mm from center of the High-Tro-Reelconductor.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
5.Hold the leads in using the cable ties（included）When exchange the replacement part of collector、
hold the leads in using the cable ties(length less than 100 mm and width less than 3 mm) which is
sold generally.Then, keep slack in the leads (The length of lead to fix is about 120 mm from replace-
ment part of collector). Do not influences movement of the collector arm.
Failure to occur biased wear of collector arm and fragment of sheath.
6. Be sure to confirm the High-Tro-Ree unit phase (R.S.T) before connecting the leads to the load.
7. When mount the Insulated terminals to the terminal,Do not twist more than required.
Failure to occur biased wear of collector arm and fragment of sheath.
8. Exchange of the collector aim once in exchange three times of replacement part of collector.
9.
When mount the collector arm support parts,If it is changed or damaged by fall, Exchange the new parts.
Failure to occur biased wear of collector arm and fragment of sheath.
60±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm mount rod,
12×12(not included)
Lead
Collector arm
（no saddle ）
Screw（M5）
Screw（M5）
Collector arm
20
mm mm
20
mm
8
120mm
Collectorarmsupportparts
Collector arm
Cabletie
Collectorarmsupportparts
High-Tro-Reel unit
High-Tro-Reel unit
Surface of the collector
arm mount plate
Mount plate
(not included)
13
Collector arm installation


ルHS
High-Tro-Reel unit
Collector arm mount rod,
12×12(not included)
Saddle
Collector arm support parts
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
■single-type collector arm（no saddle ）
①Mount the supporting parts between the top of saddle and the mount plate.
②Set the distance from the upper surface of the High-Tro-Reel conductor to the upper surface of the collector arm mount plate to 60mm.
(The collector arm permitted movable range <press direction> central value of 60mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
●
Preparatory drilling on building structure
1. After cutting, remove the burrs from cut surfaces using an electrical knife or file.
Remove sharp edges from the conductor using a file or similar tool.
Failure to do so may cause poor contact or derailment of the collector arm.
2. Set the intervals between hangers at 400mm or less. Intervals longer than this may
result in derailment of the collector arm.
Use line separators within the wear range.
Failure to do so may result in derailment of the
collector arm, fires due to sparking, or poor contact.
1. Line up the High-Tro-Reel unit between the center points of joiner and the line separator,
and cut 3mm off of one end.
2. Cut the insulating sheath as shown in the drawing
at right using an electric drill with a φ 4 to 5 bit.
Line separators should be replaced when the collector shoe
sliding surface of the line separator has worn down 3mm
from the conductor
surface. Line separators
should also be replaced
early when it is possible
that the wear amount will
reach 3mm before the
next inspection. at right
using an electric drill with
a φ4 to 5 bit.
11
Line separator installation
1. Drill holes in the building structure as shown below. Hole positions are different according to whether it will be installed from or back.
2. Screw a line separator to the building structure using screws (M5; not included) and insert the High-Tro-Reel unit into the line separator.
Use a tandem-type collector arm and set the maximum traveling speed to 200m/min, or lower.
79
A2
B2
B1 A1
40
25mm
L（mm）L（mm）
90°
4〜5
12
L-3（mm）AA
Mounting method
Installed
from front
Installed
from back
A1
A2
B1
B2
97
79
70
40
117
79
90
40
For 4P For 5P
4×φ5.5-6mm holes
4×φ5.5-6mm
holes
4×φ5.5mm
oval holes
4×M5
screws
Line separator (back)
Nut, washer
(for M5; not included)
Line separator
High-Tro-Reel unit
M5 screw
(not included)
Cutting the High-Tro-Reel unit and insulating sheath Replacing line separators
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner side
Line
separator side
Line separator
High-Tro-Reel unit
Part of the insulating sheath to be cut
Collector shoe sliding surface
Collector shoe sliding surface
Unit conductorWear 3mm or less
Line separator (cross-section A-A)
Notes
Notes
Caution
Insulating piece
Screw
Signal line
High-Tro-Reel unit
Guide insulator
Special drill bit
(φ10mm end mill type)
High-Tro-Reel unit
Wooden block
25
Signal line connection section
(Remove only the insulating sheath and the steel plate.)
High-Tro-Reel unit
Drill jig
Wooden block
Center mark
Rib
Rib area to be filed off
1〜1.5mm
70mm
※
※
■Usage of insulating piece
Signal line insulation
Signal line insulation
＋
One-side power feed
Dual-side power
feed for repair
φ15mm holes
25mm 25mm
φ3mm (center hole)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
Can be attached
to either side.
φ15mm holes
25mm 25mm
φ3mm
(center hole)
φ15mm holes
Usage Hole drilling in the High-Tro-Reel unit
12 Insulating piece installation
1. Drill holes in the
High-Tro-Reel unit using
the special jig (insulating
piece drill jig).
2. Insert a guide insulator
and a insulating piece into
the insulating section and
screw them in.
■Drilling holes in the High-Tro-Reel unit
1. Position the High-Tro-Reel unit on a wooden block and drill holes using the drill jig
(positioning the center mark inside the jig.)
2. Hold the end mill or hole saw drill upright against the High-Tro-Reel unit when drilling.
3. For insulating sections, drill holes slowly to prevent damage to the insulating sheath.
4. Remove cutting chips from the hole saw drill with a flat tip screwdriver.
5. When making both ends (*section) of the High-Tro-Reel conductor insulating sections,
remove the rib with a knife.
6. Remove the burrs from both cut surfaces using a knife or a file. Failure to do so may
cause poor collector arm contact.
7. After drilling holes in the signal line joint, be sure to remove the burrs from the φ3mm
center hole on conductor sliding surface. Failure to do so may cause poor collector
arm contact.
8. If signal lines are not needed, insulate the end of the line with vinyl tape so that it wonit
affect collector arm travel.
(0.75mm2 ×260mm)
Insulating
section
Insulating section (φ15mm holes)


Special drill bit
(φ15mm hole saw type)
Insulating section
(φ15mm holes)
Notes

ー 14 ー
ー 15 ー
High-Tro-Reel unit
High-Tro-Reel unit
・Collector arm mounting screw should be positioned 20
mm apart
・ Mount plate mounting hole shoud be positioned 30
mm and 8 mm awayfrom the edge of the mount plate.
■Tandem/single-type collector arm（mount rod type）
①Mount the supporting parts of collector arm on saddle
②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector arm mount rod to 65mm
(The collector arm permitted movable range <press direction> central value of 65mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
■Tandem/collector arm（mount plate type）
①Mount the supporting parts between saddle and the mount plate.
②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector arm mount plate to 65mm
(The collector arm permitted movable range <press direction> central value of 65mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
Surface of the collector
arm mount plate
High-Tro-Reel unit
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm mount rod,
12×12(not included)
Collector arm
(Tandem/single-type)
Lead
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm
Lead
<press direction>
<press direction>
<press direction>
Notes
Collector arm support parts
Collector arm support parts
8830
2020
Saddle
Mount plate
(not included)
Ｓhaft
(not included)
Collector arm support parts
Screw（M5）
Screw（M5）
・Collector arm mounting screw should be positioned 20 mm apart and 8 mm awayfrom the edge of the mount plate.
note
note
1. Be sure to use only the specified dimensions for each mounting part. For operating the equipment,
set the collector arm within permitted movable range of 65±10mm (60±10mm for single).
2. Collector arm mounting screw should be positioned 20 mm apart and Collector arms (single-type
with no saddle excluded) must be positioned close toeach other as shown in the drawing at right.
3. Be sure that collector arms are mounted parallel to the High-Tro-Ree unit with no twisting.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
4.Mount the center of collector arm to less than 3mm from center of the High-Tro-Reelconductor.
Failure to conform to this table may cause poor collector arm contact or separation from wires.
5.Hold the leads in using the cable ties（included）When exchange the replacement part of collector、
hold the leads in using the cable ties(length less than 100 mm and width less than 3 mm) which is
sold generally.Then, keep slack in the leads (The length of lead to fix is about 120 mm from replace-
ment part of collector). Do not influences movement of the collector arm.
Failure to occur biased wear of collector arm and fragment of sheath.
6. Be sure to confirm the High-Tro-Ree unit phase (R.S.T) before connecting the leads to the load.
7. When mount the Insulated terminals to the terminal,Do not twist more than required.
Failure to occur biased wear of collector arm and fragment of sheath.
8. Exchange of the collector aim once in exchange three times of replacement part of collector.
9.
When mount the collector arm support parts,If it is changed or damaged by fall, Exchange the new parts.
Failure to occur biased wear of collector arm and fragment of sheath.
60±10mm
(Permitted movable range)
Upper surface
of the conductor
Collector arm mount rod,
12×12(not included)
Lead
Collector arm
（no saddle ）
Screw（M5）
Screw（M5）
Collector arm
20
mm mm
20
mm
8
120mm
Collectorarmsupportparts
Collector arm
Cabletie
Collectorarmsupportparts
High-Tro-Reel unit
High-Tro-Reel unit
Surface of the collector
arm mount plate
Mount plate
(not included)
13
Collector arm installation


ルHS
High-Tro-Reel unit
Collector arm mount rod,
12×12(not included)
Saddle
Collector arm support parts
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm
■single-type collector arm（no saddle ）
①Mount the supporting parts between the top of saddle and the mount plate.
②Set the distance from the upper surface of the High-Tro-Reel conductor to the upper surface of the collector arm mount plate to 60mm.
(The collector arm permitted movable range <press direction> central value of 60mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm)
●
Preparatory drilling on building structure
1. After cutting, remove the burrs from cut surfaces using an electrical knife or file.
Remove sharp edges from the conductor using a file or similar tool.
Failure to do so may cause poor contact or derailment of the collector arm.
2. Set the intervals between hangers at 400mm or less. Intervals longer than this may
result in derailment of the collector arm.
Use line separators within the wear range.
Failure to do so may result in derailment of the
collector arm, fires due to sparking, or poor contact.
1. Line up the High-Tro-Reel unit between the center points of joiner and the line separator,
and cut 3mm off of one end.
2. Cut the insulating sheath as shown in the drawing
at right using an electric drill with a φ 4 to 5 bit.
Line separators should be replaced when the collector shoe
sliding surface of the line separator has worn down 3mm
from the conductor
surface. Line separators
should also be replaced
early when it is possible
that the wear amount will
reach 3mm before the
next inspection. at right
using an electric drill with
a φ4 to 5 bit.
11
Line separator installation
1. Drill holes in the building structure as shown below. Hole positions are different according to whether it will be installed from or back.
2. Screw a line separator to the building structure using screws (M5; not included) and insert the High-Tro-Reel unit into the line separator.
Use a tandem-type collector arm and set the maximum traveling speed to 200m/min, or lower.
79
A2
B2
B1 A1
40
25mm
L（mm）L（mm）
90°
4〜5
12
L-3（mm）AA
Mounting method
Installed
from front
Installed
from back
A1
A2
B1
B2
97
79
70
40
117
79
90
40
For 4P For 5P
4×φ5.5-6mm holes
4×φ5.5-6mm
holes
4×φ5.5mm
oval holes
4×M5
screws
Line separator (back)
Nut, washer
(for M5; not included)
Line separator
High-Tro-Reel unit
M5 screw
(not included)
Cutting the High-Tro-Reel unit and insulating sheath Replacing line separators
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner
Joiner or center
feed-in joiner side
Line
separator side
Line separator
High-Tro-Reel unit
Part of the insulating sheath to be cut
Collector shoe sliding surface
Collector shoe sliding surface
Unit conductorWear 3mm or less
Line separator (cross-section A-A)
Notes
Notes
Caution
Insulating piece
Screw
Signal line
High-Tro-Reel unit
Guide insulator
Special drill bit
(φ10mm end mill type)
High-Tro-Reel unit
Wooden block
25
Signal line connection section
(Remove only the insulating sheath and the steel plate.)
High-Tro-Reel unit
Drill jig
Wooden block
Center mark
Rib
Rib area to be filed off
1〜1.5mm
70mm
※
※
■Usage of insulating piece
Signal line insulation
Signal line insulation
＋
One-side power feed
Dual-side power
feed for repair
φ15mm holes
25mm 25mm
φ3mm (center hole)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
φ10mm
(Remove only the insulating
sheath and the steel plate.)
Can be attached
to either side.
φ15mm holes
25mm 25mm
φ3mm
(center hole)
φ15mm holes
Usage Hole drilling in the High-Tro-Reel unit
12 Insulating piece installation
1. Drill holes in the
High-Tro-Reel unit using
the special jig (insulating
piece drill jig).
2. Insert a guide insulator
and a insulating piece into
the insulating section and
screw them in.
■Drilling holes in the High-Tro-Reel unit
1. Position the High-Tro-Reel unit on a wooden block and drill holes using the drill jig
(positioning the center mark inside the jig.)
2. Hold the end mill or hole saw drill upright against the High-Tro-Reel unit when drilling.
3. For insulating sections, drill holes slowly to prevent damage to the insulating sheath.
4. Remove cutting chips from the hole saw drill with a flat tip screwdriver.
5. When making both ends (*section) of the High-Tro-Reel conductor insulating sections,
remove the rib with a knife.
6. Remove the burrs from both cut surfaces using a knife or a file. Failure to do so may
cause poor collector arm contact.
7. After drilling holes in the signal line joint, be sure to remove the burrs from the φ3mm
center hole on conductor sliding surface. Failure to do so may cause poor collector
arm contact.
8. If signal lines are not needed, insulate the end of the line with vinyl tape so that it wonit
affect collector arm travel.
(0.75mm2 ×260mm)
Insulating
section
Insulating section (φ15mm holes)


Special drill bit
(φ15mm hole saw type)
Insulating section
(φ15mm holes)
Notes

ー 12 ー
ー 13 ー
導体クリーナーの取り付け方法
14
①集電アーム支持部材はサドルの上から取り付けてください。
②ハイト ロリールの導体上面から導体クリーナーの取付角棒の中心まで65ｍｍ
（集電アームの許容稼動範囲＜押付方向＞65±10mmの中心値）としてください。
③ハイト ロリール本体と集電アーム（取付軸）との中心を合わせてください
（集電アームの許容可動範囲＜首振方向＞０±３ｍｍ）
・導体クリーナーは本体と平行に、かつねじれないように取り付けてください。
ご注意
集電子の交換
15
ご注意
・集電子は交換ラインまで摩耗したら集電子を取り替えてください。
〜スパークによる火災・接触不良・集電アームの
脱線などのおそれがあります。〜
・集電アームがハイトロリール本体に施工されている状態で
アームを取り外さないでください。
〜集電アーム支持部材の変形および破損のおそれがあります。〜
■集電子の交換方法
①集電アームが施工されている造営材（角棒または平板）と一緒にハイトロリール本体
から取り外してください。
②インシュロックを切断し、リード線を取り外してください。
③工具を使用し、回転軸のフックを外してください。
④集電子を押し出し、取り外してください。
⑤集電子の交換後、集電アームのリード線は市販のインシュロック（長さ100ｍｍ以下、
幅3ｍｍ以下）を使用し、リード線を集電アーム支持部材に固定してください。
その際、リード線にたるみをもたせ、集電子の走行に影響を与えないようにしてください。
●平型接続端子の場合
・絶縁キャップを軽く引っ張り、集電子から外してください。（絶縁キャップを引っ張るこ
とにより、端子のロックがはずれる構造です。リード線を引っ張らないで下さい。）
・集電子を交換し、再びリード線を接続してください。
交換ライン
集電子
交換ライン
集電子
集電子回転軸
フック
引き上げる
引き上げる 引っ張る
絶縁キャップ
リード線
ハイトロリール本体
集電アーム取付板
造営材と一緒に取り外す
集電アーム支持部材
ハイトロリール本体
導体上面
（許容可動範囲）
65±10mm
固定ねじ（M5）
サド ル
導体クリーナー
導体クリーナー
3mm 以内
取付軸
3mm 以内
（許容可動範囲＜首振方向＞）
〈押付方向〉
Mounting a conductor cleaner
14
・Be sure that the conductor cleaner is mounted parallel to the
High-Tro-Reel unit with no twisting.
note
①Mount the supporting parts of collector arm on saddle
②Set the distance from the upper surface of the High-Tro-Reel conductor to the center of collector cleaner mount rod to 65mm
(The collector arm permitted movable range <press direction> central value of 65mm ±10mm)
③Should be put the center of High-Tro-Reel conductor and collection arm (mount shaft) together.
(The collector arm permitted movable range <oscillating direction> 0±3mm) Conductor
cleaner
Conductor cleaner mount rod, 12×12
(not included)
Collector arm support parts
High-Tro-Reel unit
Saddle
65±10mm
(Permitted movable range)
Upper surface
of the conductor
Screw（M5）
Replacing collector shoes
15
note
・Collector shoes should be replaced when they wear down to the replacement
indication line.
Failure to do so may cause fire due to sparks, poor collector arm contactor
separation from wires.
・Dont dismount the collector arm in the state that it set up in the
High-Tro-Reel unit.
Failure to changed or damaged of the collector arm support parts.
■How to repair collector shoes
・Dismount the collector arm ｗith an attachment（mount rod or mount plate）from the
High-Tro-Reel unit.
・Cut the cable ties. then take out the lead
・Using the tool, take off the hook of the shaft
・Press out the replacement part of collector,and take off it.
・After the exchange of replacement part of collector,Hold the leads in the supporting
parts using the cable ties(length less than 100 mm and width less than 3 mm) which
is sold generally.Then, keep slack in the leads,. Do not influences movement of the
collector arm.
■For the flat type connection terminal
・Please lightly pull the insulation cap, and remove from the collector shoe.(It is a
structure that the lock of the terminal comes off by pulling the insulating cap.Please
do not pull the lead line)
・Please exchange the collector shoe, and connect the lead line again. Replacement line
Collector shoe
Collector spinning shaft
Pull up.
Hook
Insulating cap
Lead
Replacement line
Collector shoe
Pull here.
Pull up.
High-Tro-Reel unit
Mount plate
Dismount the collector arm
ｗith an attachment
（mount rod or mount plate）
from the High-Tro-Reel unit
permitted movable range
<oscillating direction>
mount shaft
MAX3mmMAX3mm