Panasonic PV-GS65PP User manual

©2005 Matsushita Kotobuki Electronics Industries
LTD. All rights reserved. Unauthorized copying and
distribution is a violation of law.
PV-GS65PP
A-MECHANISM
Color
(S)...... Silver Type
Digital Video Camcorder
ORDER NO.MKE0501402C1

1 SERVICE INFORMATION 4
1.1. Service Information Regarding IC2001 of PV-GS65PP 4
1.2. Service Information Regarding Simultaneous Exchange of
MONITOR C.B.A. and LCD PANEL UNIT of PV-GS65PP 5
2 INTRODUCTION 7
2.1. INTRODUCTION 7
2.2. ABOUT LEAD FREE SOLDER (PbF) 7
3 SAFETY PRECAUTIONS 8
3.1. GENERAL GUIDELINES 8
3.2. LEAKAGE CURRENT COLD CHECK 8
3.3. LEAKAGE CURRENT HOT CHECK (See Figure. 1) 8
4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD) TO
ELECTROSTATICALLY SENSITIVE (ES) DEVICES 9
5 HOW TO REPLACE THE LITHIUM BATTERY (PROCEDURE)
10
6 HOW TO RECYCLE THE LITHIUM BATTERY 11
7 ADJUSTMENT PROCEDURES 12
7.1. DISASSEMBLE FLOW CHART 12
7.2. DISASSEMBLY PROCEDURES 13
7.3. DISASSEMBLY PROCEDURES MECHA. UNIT 19
7.4. DISASSEMBLY PROCEDURES OF CAMERA LENS UNIT
23
8 SERVICE CAUTION 24
8.1. EEPROM DATA FOR SPARE PARTS OF THE MAIN
C.B.A. 24
8.2. SERVICE EXTENSION CABLE FOR ALL C.B.A.
INCLUDED IN MODULE UNIT 24
8.3. LOCATION FOR CONNECTORS OF THE MAIN C.B.A.
26
8.4. CSP IC LOCATION OF THE MAIN C.B.A. 27
CONTENTS
Page Page
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8.5. TEMPERATURE PROFILE FOR HEAT RESISTANCE OF
CSP IC 28
9 ELECTRICAL ADJUSTMENT PROCEDURES 29
9.1. COMPUTER ASSISTED ADJUSTMENT SYSTEM
<TATSUJIN> ADJUSTMENT. 29
9.2. SET-UP MANUAL FOR DV-Camcorder. 29
9.3. SET UP PC-EVR ADJUSTMENT PROGRAM 32
9.4. INITIAL GUIDELINE 33
10 MECHANICAL ADJUSTMENT PROCEDURES 34
10.1. ADJUSTMENT ITEM 34
10.2. ADJUSTMENT PROCEDURES 34
11 SERVICE MODE 36
11.1. ERROR DISPLAY 36
11.2. SERVICE MENU 36
12 ABBREVIATIONS 38
13 BLOCK DIAGRAM 45
13.1. OVERALL BLOCK DIAGRAM 45
13.2. CAMERA 1 BLOCK DIAGRAM (SENSOR BLOCK
DIAGRAM) 46
13.3. CAMERA 2 BLOCK DIAGRAM (PROCESS BLOCK
DIAGRAM) 47
13.4. LENS DRIVE BLOCK DIAGRAM 48
13.5. CONTROL 1 BLOCK DIAGRAM 49
13.6. CONTROL 2 BLOCK DIAGRAM 50
13.7. VIDEO BLOCK DIAGRAM 51
13.8. MONITOR BLOCK DIAGRAM 52
14 SCHEMATIC DIAGRAMS 53
14.1. INTERCONNECTION SCHEMATIC DIAGRAM 53
14.2. SIDE (L) FLEX. CARD / CASSETTE COVER
SCHEMATIC DIAGRAM 55
14.3. LCD HINGE (MONITOR FLEX.) SCHEMATIC DIAGRAM
55
14.4. TALLY / ECM SCHEMATIC DIAGRAM 55
14.5. REAR OPERATION UNIT SCHEMATIC DIAGRAM 56
14.6. EVF SCHEMATIC DIAGRAM 56
14.7. CCD FLEX. CARD SCHEMATIC DIAGRAM 57
14.8. JACK SCHEMATIC DIAGRAM 58
14.9. SIDE (R) / LCD DET. SCHEMATIC DIAGRAM 59
14.10. MONITOR SCHEMATIC DIAGRAM 60
14.11. MAIN (MAIN CONNECTION) SCHEMATIC DIAGRAM 61
14.12. MAIN (CAMERA) SCHEMATIC DIAGRAM 64
14.13. MAIN (LCD) SCHEMATIC DIAGRAM 69
14.14. MAIN (LENS DRIVE) SCHEMATIC DIAGRAM 70
14.15. MAIN (AVIO) SCHEMATIC DIAGRAM 71
14.16. MAIN (MIC / IR) SCHEMATIC DIAGRAM 72
14.17. MAIN (VIDEO) SCHEMATIC DIAGRAM 73
14.18. MAIN (POWER) SCHEMATIC DIAGRAM 77
14.19. MAIN (CONTROL) SCHEMATIC DIAGRAM 79
15 CIRCUIT BOARD ASSEMBLIES 85
15.1. EVF C.B.A. 85
15.2. LCD DET C.B.A. 85
15.3. SIDE (R) C.B.A. 85
15.4. CCD FLEX. CARD C.B.A. 86
15.5. JACK C.B.A. 87
15.6. MONITOR C.B.A. 88
15.7. MAIN C.B.A. (COMPONENT SIDE) 89
15.8. MAIN C.B.A. (FOIL SIDE) 90
16 CHECKING POINT OF THE CSP IC 93
16.1. CHECKING POINT TABLE 93
16.2. WAVEFORM TABLE (PLAY MODE) 105
17 EXPLODED VIEWS 111
17.1. FRAME & CASING SECTION (1) 111
17.2. FRAME & CASING SECTION (2) 112
17.3. LCD SECTION 113
17.4. CAMERA LENS SECTION 114
17.5. VCR MECHANISM SECTION 115
17.6. PACKING PARTS & ACCESSORIES SECTION 116
18 REPLACEMENT PARTS LIST 117
18.1. FRAME & CASING SECTION (1) PARTS LIST 117
18.2. FRAME & CASING SECTION (2) PARTS LIST 117
18.3. LCD SECTION PARTS LIST 117
18.4. CAMERA LENS SECTION PARTS LIST 118
18.5. VCR MECHANISM SECTION PARTS LIST 118
18.6. PACKING PARTS & ACCESSORIES SECTION PARTS
LIST 118
18.7. ELECTRICAL REPLACEMENT PARTS LIST 118
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PV-GS65PP

1 SERVICE INFORMATION
1.1. Service Information Regarding IC2001 of PV-GS65PP
1.1.1. Overview
· DVC model PV-GS65PP will be manufactured 2 distinctly different IC2001.
· These 2 version of IC2001 will be referred to as IC type “FLASH” and “MASK”.
· Supply of the replacement part asks to cause with only “MASK TYPE”.
1.1.2. How to Distinguish the Types of IC2001
1.1.3. Attention for exchanges the IC2001
· There are not the exchangeability between the “FLASH TYPE” and “MASK TYPE” of IC2001.
· Do the addition(R2031 and R2150) and also deletion(R2008 and R2022) of the following part simultaneously, when exchange
to the “MASK TYPE” from the “FLASH TYPE” of IC2001.
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1.2. Service Information Regarding Simultaneous Exchange of MONITOR
C.B.A. and LCD PANEL UNIT of PV-GS65PP
1.2.1. Overview
· DVC model PV-GS65PP will be manufactured 4 distinctly different MONITOR C.B.A. and 2 distinctly different LCD PANEL
UNIT.
· These 4 version of MONITOR C.B.A. will be referred to as C.B.A. type “A”, “B”, “C” and “D”.
· These 2 version of LCD PANEL UNIT will be referred to as UNIT type “A” and “B”.
· There are not the exchangeability between the “A”, “B”, “C” and “D” of MONITOR C.B.A..
· There are not the exchangeability between the “A” and “B” of LCD PANEL UNIT.
· MONITOR C.B.A. and LCD PANEL UNIT supply it the kit.
(Do not supply it in one of each individually MONITOR C.B.A. an LCD PANEL UNIT.)
1.2.2. How to Distinguish the Types of MONITOR C.B.A. and LCD PANEL UNIT.
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1.2.3. Difference Comparison Chart
1.2.4. Attention for exchange the MONITOR C.B.A..
· In the case that the LCD PANEL UNIT is TYPE “A”.
Replace the chip resistor of R901 and R910 to the chip resistor that is doning the same pack to the kit.
R901 ERJ3RBD182 ®ERJ3GEY0R00
R910 ERJ3RBD822 ®ERJ3RBD682
· In the case that the LCD PANEL UNIT is TYPE “B”.
Exchange only the MONITOR C.B.A..
1.2.5. Attention for exchange the LCD PANEL UNIT.
· In the case that the MONITOR C.B.A. is TYPE “A” and “B”.
Replace the chip resistor of R901 and R910 to the chip resistor that is doning the same pack to the kit.
R901 ERJ3RBD182 ®ERJ3GEY0R00
R910 ERJ3RBD822 ®ERJ3RBD682
· In the case that the MONITOR C.B.A. is TYPE “C” and “D”.
Exchange only the LCD PANEL UNIT.
CAUTION:
It does the confirmation of the MONITOR C.B.A. and LCD PANEL UNIT without fail on the occasion of the repair and please
do the part exchange.
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2 INTRODUCTION
2.1. INTRODUCTION
This service manual contains technical information which will allow service personnel´s to understand and service this
model.Please place orders using the parts list and not the drawing reference numbers.
If the circuit is changed or modified, this information will be followed by supplement service manual to be filed with original service
manual.
Note 1:
These movie camera uses AC Adaptor is PV-DAC14D
2.2. ABOUT LEAD FREE SOLDER (PbF)
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PV-GS65PP

1. Plug the AC cord directly into the AC outlet. Do not use an
isolation transformer for this check.
2. Connect "A" to exposed metallic part on the set. And
connect "B" to a good earth ground, as shown in Figure 1.
3. Use an AC voltmeter, with 1 kW/V or more sensitivity, to
measure the potential across the resistor.
4. Check each exposed metallic part, and measure the
voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the
above measurements.
6. The potential at any point should not exceed 0.75 V RMS.
A leakage current tester (Simpson Model 229 or equivalent)
may be used to make the hot checks, leakage current must
not exceed 1/2 mA. In case a measurement is outside of
the limits specified, there is a possibility of a shock hazard,
and the equipment should be repaired and rechecked
before it is returned to the customer.
Figure 1
3 SAFETY PRECAUTIONS
3.1. GENERAL GUIDELINES
1. IMPORTANT SAFETY NOTICE
There are special components used in this equipment which are important for safety. These parts are marked by in the
Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts
should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock fire, or other hazards. Do not modify
the original design without permission of manufacturer.
2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury
from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during
servicing.
3. When servicing, observe the original lead dress. It a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
3.2. LEAKAGE CURRENT COLD CHECK
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MWand 5.2MW. When the exposed metal does not have a return path to the chassis,
the reading must be infinity.
3.3. LEAKAGE CURRENT HOT CHECK (See Figure 1)
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PV-GS65PP

4 PREVENTION OF ELECTRO STATIC DISCHARGE (ESD)
TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an antistatic solder removal device. Some solder removal devices not classified as “antistatic (ESD protected)” can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable
conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
CAUTION:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)
sufficient to damage an ES device).
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PV-GS65PP

5 HOW TO REPLACE THE LITHIUM BATTERY
(PROCEDURE)
1. Remove the Side Case (L) C.B.A.. (Refer to Disassembly Procedures.)
2. Unsolder the Lithium Battery “ML920S/F9D” and then replace the new one. (See Fig. B1.)
3. Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.
Fig. B1
Note:
The lithium battery is a critical component. (Type No.: N9ZZ00000285.)
It must never be subjected to excessive heat or discharge.
It must therefore only be fitted in equipment designed specifically for its use.
Replacement batteries must be of the same type and manufacture.
They must be fitted in the same manner and location as the original battery, with the correct polarity contacts observed.
Do not attempt to re-charge the old battery or re-use it for any other purpose.
It should be disposed of in waste products destined for burial rather than incineration.
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PV-GS65PP

6 HOW TO RECYCLE THE LITHIUM BATTERY
11
PV-GS65PP

7 ADJUSTMENT PROCEDURES
7.1. DISASSEMBLE FLOW CHART
This flow chart indicates the disassembly steps the cabinet parts, C.B.A. and Mecha. Unit in order to access to be serviced. When
reinstalling, perform the steps in the reverse order.
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PV-GS65PP

7.2. DISASSEMBLY PROCEDURES
Flow-Chart for Disassembly Procedure
No. Item / Part Fig. Removal (Screw, Connector, Flex. &
Other)
1 Front CaseUnit Fig. D2 Remove the Grip Belt Piece with the
procedure of arrow 1,2,3.
Fig. D3 1-Screw (A), 1-Screw (B)
Fig. D4 2-Screws (C), 1-Screw (D)
Fig. D5 1-Connector FP6505
Front Case Unit
2 Side Case (R)
Unit
Fig. D6 2-Screws (E)
Fig. D7 1-Screw (F), 2-Screws (G)
Fig. D8 2-Connectors FP602, FP6503
Side Case (R) Unit
3 Lens Unit Fig. D9 1-Screw (H)
2-Connectors FP201, FP701
Lens Unit
4 EVF Unit Fig. D10 1-Screw (I)
1-Connector FP601
EVF Unit
5 Rear
Operation Unit
Fig. D11 1-Screw (J), 1-Screw (K), 1-Screw (L)
2-Connectors FP1001,FP6502
Rear Operation Unit
6 Main C.B.A. Fig. D12 1-Screw (M)
7-Connectors FP2201, FP2202,
FP2203, FP2204, FP5001, FP6501,
FP6504
4-Tabs
Main C.B.A.
7 Mecha. Unit Fig. D13 Open the Cassette Cover
3-Screws (N)
Mecha. Unit
8 Jack C.B.A. Fig. D14 1-Screw (O), 1-Screw (P), 1-Screw (Q)
Jack C.B.A.
9 Monitor C.B.A. Fig. D15 Turning the LCD Unit
2-Screws (R)
LCD Unit
Fig. D16 2-Screws (S)
6-Tabs
LCD Case (Upper) Unit
Fig. D17 1-Connector FP902
LCD Hinge Unit
Fig. D18 1-Connector FP901
Monitor C.B.A.
10 EVF C.B.A. Fig. D19 2-Tabs
EVF Hold piece
Fig. D20 View ADJ. Unit is Drawn
2-Screws (T)
2-Tabs
View ADJ. Unit
2-Screws (U), 2-Slide spacers (V)
1-Connector FP801
EVF Slide Unit / EVF LCD Unit
Fig. D21 2-Screws (W)
EVF Plate / Click Spring
Fig. D22 1-Connector FP802
3-Tabs
EVF C.B.A.
Fig. D1
Fig. D2
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PV-GS65PP

Fig. D3
Fig. D4
Fig. D5
Fig. D6
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PV-GS65PP

Fig. D7
Fig. D8
Fig. D9
Fig. D10
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PV-GS65PP

Fig. D11
Fig. D12
Fig. D13
Fig. D14
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Fig. D15
Fig. D16
Fig. D17
Fig. D18
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PV-GS65PP

Fig. D19
Fig. D20
Fig. D21
Fig. D22
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PV-GS65PP

7.3. DISASSEMBLY PROCEDURES MECHA. UNIT
Flow-Chart for Disassmbly Procedures
No. Item / Part Fig. Removal (Screw, Connector, Flex. & Other)
1 Cassette Up Unit Fig. M1 It makes the mechanism position in Eject condition (For Battery)
Fig. M2 3-Screws (A)
Fig. M3 3-Tabs
Fig. M4 It remove the piece arrangement unit from rail department
2Cylinder Unit Fig. M5 1-Screw (B)
Fig. M6 3-Screw (C)
Cylinder Unit
Fig. M1
Fig. M2
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Fig. M3
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PV-GS65PP