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Panasonic TH-60AS800S User manual

ORDER NO. MTV1401275CE
LED TV
Chassis: LA53
Destination: SINGAPORE
© Panasonic Corporation 2014.
Model No.
TH-60AS800S
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0 COVER
1 Safety Precautions
1_1 General Guidelines
2 Warning
3 Service Navigation
4 Specifications
5 Service Mode
6 Troubleshooting Guide
7 Disassembly and Assembly Instructions
8 Measurements and Adjustments
9 Block Diagram
10 Wiring Connection Diagram
11 Schematic Diagram
12 Printed Circuit Board
13 Exploded View and Replacement Parts List

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1 Safety Precautions
1.1 General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been
overheated or damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are
properly installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to
shock hazards.
4. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials.
5. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or
some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units. Replace the
entire wiring unit instead.
6. When conducting repairs and servicing, do not twist the Faston connectors but plug them straight in or unplug
them straight out.
1.1.1 Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic
cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic
part has a return path to the chassis, the reading should be 8.5Mohm to 13Mohm.
When the exposed metal does not have a return path to the chassis, the reading must be .
1.1.2 Leakage Current Hot Check (See Figure 1 .)
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kohm, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part
on the set and a good earth ground such as a water pipe, as shown in Figure 1 .
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or
equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a
measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment
should be repaired and rechecked before it is returned to the customer.
Figure 1
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2 Warning
2.1 Prevention of Electrostatic Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are
called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect
transistors and semiconductor [chip] components. The following techniques should be used to help reduce the incidence of
component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially
available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying
power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD
protected)] can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to
install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive
foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the
protective material to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity (ESD) sufficient to damage an ES device).
2.2 About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work,
we’d suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40
°C) higher. Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before
applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb
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solder.
After applying PbF solder to double layered boards, please check the component side for excess solder which
may flow onto the opposite side. (see figure below)
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3 Service Navigation
3.1 Service Hint
Board Name
Main Device
Remarks
A Board
TUN, OFDM, ADV, LD4, STBY EEP
Repairable
P BOARD
Power Supply
Repairable
GK BOARD
Function SW for LGD panel
Repairable
K BOARD
LED/RM/CATS
Repairable
LD BOARD
LED DRIVER
Repairable
MD BOARD
Motion detection
Repairable
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4 Specifications
■TV
Dimensions (W × H*1 ×
D)
1 350 mm × 812 mm × 303 mm (With Pedestal)
1 350 mm × 787 mm × 53 mm (TV only)
Mass
34.0 Net (With Pedestal)
25.0 Net (TV only)
Power source
AC 220-240 V, 50 / 60 Hz
Rated power
consumption
254 W
Standby power
consumption
0.20 W
Visible screen size
(diagonal)
151 cm
Display resolution
1 920 (W) × 1 080 (H)
Panel
LED backlight Liquid Crystal Display
Speaker output
18 W (4 W + 4 W + 10 W)
Connection terminals
AV IN
VIDEO
RCA PIN Type × 1 1.0 V[p-p] (75 Ω)
(COMPONENT /
VIDEO)
AUDIO L - R
RCA PIN Type × 2 0.5 V[rms]
Y
1.0 V[p-p] (including synchronisation)
PB/CB, PR/CR
±0.35 V[p-p]
HDMI 1 / 2 / 3 / 4 input
TYPE A Connectors
HDMI1 / 3 / 4: 3D, Content Type, Deep Colour, x.v.Colour™
HDMI2: 3D, Content Type, Audio Return Channel, Deep Colour, x.v.Colour™
This TV supports ‘HDAVI Control 5’ function.
Card slot
SD Card slot × 1
ETHERNET
10BASE-T/100 BASE-TX
USB 1 / 2 / 3
DC 5 V, Max. 500 mA [Hi-Speed USB (USB 2.0)]
DIGITAL AUDIO OUT
PCM / Dolby Digital / DTS, Fibre optic
Receiving systems /
Band name
17 SYSTEMS
FUNCTION
1
PAL B, G, H
Reception of broadcast transmissions and
Playback from Video Cassette Tape
Recorders
2
PAL I
3
PAL D, K
4
SECAM B, G
5
SECAM D, K
6
SECAM K1
7
NTSC M (NTSC 3.58 / 4.5
MHz)
8
NTSC 4.43 / 5.5 MHz
Playback from Special VCR’s or DVD
9
NTSC 4.43 / 6.0 MHz
10
NTSC 4.43 / 6.5 MHz
11
NTSC 3.58 / 5.5 MHz
12
NTSC 3.58 / 6.0 MHz
13
NTSC 3.58 / 6.5 MHz
14
SECAM I
15
PAL 60 Hz / 5.5 MHz
Playback from Special Disc Players and
Special VCR’s or DVD
16
PAL 60 Hz / 6.0 MHz
17
PAL 60 Hz / 6.5 MHz
Digital TV
7 MHz VHF / 8 MHz UHF free-to-air TV broadcast reception
Receiving channels
(Analogue TV)
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Note
Touch Pad Controller uses Bluetooth wireless technology.
Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
For the information of the open source software, refer to [eHELP] (Support > Licence).
VHF BAND
2 - 12
(PAL / SECAM B, K1)
0 - 12
(PAL B AUST.)
1 - 9
(PAL B N.Z.)
1 - 12
(PAL / SECAM D)
1 - 12
(NTSC M Japan)
2 - 13
(NTSC M USA)
UHF BAND
21 - 69
(PAL G, H, I / SECAM G, K, K1)
28 - 69
(PAL B AUST.)
13 - 57
(PAL D, K)
13 - 62
(NTSC M Japan)
14 - 69
(NTSC M USA)
CATV
S1 - S20
(OSCAR)
1 - 125
(USA CATV)
C13 - C49
(JAPAN)
S21 - S41
(HYPER)
Z1 - Z37
(CHINA)
5A, 9A
(AUST.)
Aerial input
VHF / UHF
Operating Conditions
Temperature
0 °C - 40 °C
Humidity
20 % - 80 % RH (non-condensing)
Built-in Camera
Focus
Fixed focus
Resolution
1 920 × 1 080
Built-in wireless LAN
Standard compliance and Frequency range*2
IEEE802.11a/n
5.15 GHz - 5.35 GHz, 5.47 GHz - 5.85 GHz
IEEE802.11b/g/n
2.400 GHz - 2.4835 GHz
Security
WPA2-PSK (TKIP/AES)
WPA-PSK (TKIP/AES)
WEP (64 bit/128 bit)
Bluetooth wireless
technology*3
Standard Compliance
Bluetooth 3.0
Frequency Range
2.402 GHz - 2.480 GHz
*1: With Camera pop-up: +23 mm height
*2: The frequency and channel differ depending on the country.
*3: Not all the Bluetooth compatible devices are available with this TV. Up to 5 devices can be used simultaneously (except
Touch Pad Controller).
■3D Eyewear
Dimensions (W × H × D)
165 mm × 38 mm × 166 mm
Mass
Approx. 18
Usage temperature
range
0 °C - 40 °C
Materials
Main body / Lens
section
Resin
Use Panasonic 3D Eyewear supporting passive 3D system technology.
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5 Service Mode
5.1 How to enter into Service Mode
5.1.1 Purpose
After exchange parts, check and adjust the contents of adjustment mode.
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2
seconds.
5.1.2 Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
5.1.3 How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.1.4 Contents of adjustment mode
Value is shown as a hexadecimal number.
Preset value differs depending on models.
After entering the adjustment mode, take note of the value in each item before starting adjustment.
Main item
Sub item
Sample Data
ADJUST
CONTRAST
COLOUR
TINT
SUB-BRT
BACKLGT
H POS
H AMP
V POS
V AMP
A COM
WB-ADJ
R-GAIN
8D
G-GAIN
AE
B-GAIN
FF
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5.1.5 Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after
shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory
shipment setting].
5.1.6 Exit
1. Disconnect the AC cord from wall outlet.
5.1.7 Hotel Mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu.
In order to display the Hotel mode setup menu:
While pressing [VOLUME (-)] button of the main unit,press [AV] button of the remote control three times within2
seconds.
Then, the Hotel mode setup menu is displayed.
R-CENT
6C
G-RENT
80
B-CENT
A0
OPTION
Boot
ROM
STBY-SET
00
EMERGENCY
ON
CLK MODE
00
CLOCK
FC7
Y/C DELAY
DYNAMIC
OPT 1
00000000
OPT 2
11100110
OPT 3
00001001
OPT 4
00000000
EDID-CLK
HIGH
SRV-TOOL
00
DRV CHECK
DYNAMIC
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3. To exit the Hotel mode setup menu
Disconnect AC power cord from wall outlet.
4. Explain the Hotel mode setup menu
Item
Function
Hotel Mode
Select hotel mode On/Off
Initial INPUT
Select input signal modes.
Set the input, when each time power is switched on.
Selection :
Off,Analogue,DVB-C,DVB-T,AV1,AV2,HDMI1,HDMI2
Off: give priority to a last memory. However, Euro model is compulsorily set to TV.
Initial POS
Select programme number.
Selection :
Off/0 to 99
Off: give priority to a last memory.
Initial VOL
LEVEL
Adjust the volume when each time power is switched on.
Selection Range :
Off/0 to 100
Off: give priority to a last memory.
Maximum Vol
Level
Adjust maximum volume.
Range :
0 to 100
Button Lock
Select local key conditions.
Selection :
Off/SETUP/MENU/ALL
OFF: altogether valid
SETUP: only F-key is invalid
(Tuning guide (menu) can not be selected.)
MENU: only F-key is invalid
(only Volume/Mute can be selected.)
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ALL: altogether invalid.
Remote Lock
Select remote control key conditions.
Selection :
Off/SETUP/MENU
OFF: altogether valid.
SETUP: only Setup menu is invalid.
MENU: Picture/Sound/Setup menu are invalid.
Hotel Mode USB
Basically after user already setup the hotel mode according to their criteria, what they need to do is
insert USB (while in hotel mode)
choose ‘Copy TV to USB’ to copy the setting into the USB (a file will be created to store the
hotel mode setting in the USB)
switch ‘OFF’ the unit
pull out USB from unit
To copy the hotel mode setting from USB.
enter hotel mode
insert USB
choose ‘Copy USB to TV’
follow instruction as shown on the units
once finish, switch ‘OFF; the unit
pull out USB from unit
Private
Information
Select private information for VIERA Cast is Keep or Reset if Hotel mode is set to [On] when TV power
on
Selection :
Keep/Reset
Keep: private information for VIERA Cast is keep
Reset: private information for VIERA Cast is reset
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5 Service Mode
5.1 How to enter into Service Mode
5.1.1 Purpose
After exchange parts, check and adjust the contents of adjustment mode.
While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2
seconds.
5.1.2 Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
5.1.3 How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.1.4 Contents of adjustment mode
Value is shown as a hexadecimal number.
Preset value differs depending on models.
After entering the adjustment mode, take note of the value in each item before starting adjustment.
Main item
Sub item
Sample Data
ADJUST
CONTRAST
COLOUR
TINT
SUB-BRT
BACKLGT
H POS
H AMP
V POS
V AMP
A COM
WB-ADJ
R-GAIN
8D
G-GAIN
AE
B-GAIN
FF
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5.1.5 Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after
shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory
shipment setting].
5.1.6 Exit
1. Disconnect the AC cord from wall outlet.
5.1.7 Hotel Mode
1. Purpose
Restrict a function for hotels.
2. Access command to the Hotel mode setup menu.
In order to display the Hotel mode setup menu:
While pressing [VOLUME (-)] button of the main unit,press [AV] button of the remote control three times within2
seconds.
Then, the Hotel mode setup menu is displayed.
R-CENT
6C
G-RENT
80
B-CENT
A0
OPTION
Boot
ROM
STBY-SET
00
EMERGENCY
ON
CLK MODE
00
CLOCK
FC7
Y/C DELAY
DYNAMIC
OPT 1
00000000
OPT 2
11100110
OPT 3
00001001
OPT 4
00000000
EDID-CLK
HIGH
SRV-TOOL
00
DRV CHECK
DYNAMIC
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3. To exit the Hotel mode setup menu
Disconnect AC power cord from wall outlet.
4. Explain the Hotel mode setup menu
Item
Function
Hotel Mode
Select hotel mode On/Off
Initial INPUT
Select input signal modes.
Set the input, when each time power is switched on.
Selection :
Off,Analogue,DVB-C,DVB-T,AV1,AV2,HDMI1,HDMI2
Off: give priority to a last memory. However, Euro model is compulsorily set to TV.
Initial POS
Select programme number.
Selection :
Off/0 to 99
Off: give priority to a last memory.
Initial VOL
LEVEL
Adjust the volume when each time power is switched on.
Selection Range :
Off/0 to 100
Off: give priority to a last memory.
Maximum Vol
Level
Adjust maximum volume.
Range :
0 to 100
Button Lock
Select local key conditions.
Selection :
Off/SETUP/MENU/ALL
OFF: altogether valid
SETUP: only F-key is invalid
(Tuning guide (menu) can not be selected.)
MENU: only F-key is invalid
(only Volume/Mute can be selected.)
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ALL: altogether invalid.
Remote Lock
Select remote control key conditions.
Selection :
Off/SETUP/MENU
OFF: altogether valid.
SETUP: only Setup menu is invalid.
MENU: Picture/Sound/Setup menu are invalid.
Hotel Mode USB
Basically after user already setup the hotel mode according to their criteria, what they need to do is
insert USB (while in hotel mode)
choose ‘Copy TV to USB’ to copy the setting into the USB (a file will be created to store the
hotel mode setting in the USB)
switch ‘OFF’ the unit
pull out USB from unit
To copy the hotel mode setting from USB.
enter hotel mode
insert USB
choose ‘Copy USB to TV’
follow instruction as shown on the units
once finish, switch ‘OFF; the unit
pull out USB from unit
Private
Information
Select private information for VIERA Cast is Keep or Reset if Hotel mode is set to [On] when TV power
on
Selection :
Keep/Reset
Keep: private information for VIERA Cast is keep
Reset: private information for VIERA Cast is reset
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6 Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1 Check of the IIC bus lines
6.1.1 How to access
6.1.2 Self-check indication only
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3
seconds.
6.1.3 Self-check indication and forced to factory shipment setting
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3
seconds.
6.1.4 Exit
Disconnect the AC cord from wall outlet.
6.1.5 Screen display
6.2 Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block
can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
6.3 Method of detecting SOS
Blinking times
Contents & Check point
1
BL_SOS
3
IROM-SOS
6
FPGA_SOS
7
SUB_3.3V
8
SOS
9
SOUND_SOS
10
GCX/FRC_SOS
12
BE (sLD8/LD6/PRO4) SOS
13
Emergency SOS
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1. BL_SOS
2. Detection beginning after one second pass from ‘BL_ON’=ON
1. TV_SOS
2. Detection beginning after one second pass from ‘AMP_SHUTDOWN’=ON
1. SOUND_SOS
2. Detection beginning ‘AMP_SHUTDOWN’=ON
6.4 LCD Panel test mode
Purpose:
To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed.
How to Enter:
While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2seconds.
How to Exit:
Disconnect AC plug from wall outlet.
How to confirm:
If the abnormal picture is displayed, go into LCD Panel test mode to display the several test patterns.And then, judge by the following method.Still
abnormal picture is displayed: The cause must be in LCD Panel.Normal picture is displayed: The cause must be in A board.
Remarks:
The test pattern is created by the circuit in LCD Panel.In LCD Panel test mode, this test pattern is displayed unaffected by signal processing for RF or
input signal.If the normal picture is displayed, LCD Panel must be okay and the cause of failure must be in A board.
6.5 No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
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6 Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1 Check of the IIC bus lines
6.1.1 How to access
6.1.2 Self-check indication only
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3
seconds.
6.1.3 Self-check indication and forced to factory shipment setting
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3
seconds.
6.1.4 Exit
Disconnect the AC cord from wall outlet.
6.1.5 Screen display
6.2 Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block
can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow:
6.3 Method of detecting SOS
Blinking times
Contents & Check point
1
BL_SOS
3
IROM-SOS
6
FPGA_SOS
7
SUB_3.3V
8
SOS
9
SOUND_SOS
10
GCX/FRC_SOS
12
BE (sLD8/LD6/PRO4) SOS
13
Emergency SOS
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