Panasonic NN-GD577M User manual

© 2007 Panasonic Home Appliances Microwave
Oven (Shanghai) Co., Ltd. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
NN-GD577M
NN-SD577M
NN-GT547W
HPE(Hong Kong)
YPQ(Singapore)
MPQ(Malaysia)
TPE(Thailand, Indonesia)
YTE(Others)
Microwave Oven
Please file and use this manual together with the service manual for Model NN-S553/K593/K573/K543
(ORDER NO. SIMMC0306022C3).
ORDER NO.PHAMOS0708041A3

2
NN-GD577M / NN-SD577M / NN-GT547W

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NN-GD577M / NN-SD577M / NN-GT547W

1 SCHEMATIC DIAGRAM 5
1.1. NN-GD577M, GT547W 5
1.2. NN-SD577M 6
2 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING
7
2.1. Check the grounding 7
2.2. Inverter warnings 7
2.3. Part replacement. 8
2.4. When the 10A fuse is blown due to the operation of the
short switch: 8
2.5. Avoid inserting nails, wire etc. through any holes in the
unit during operation. 8
2.6. Confirm after repair 8
2.7. Sharp edges 8
3 MEASUREMENTS AND ADJUSTMENTS 9
3.1. Adjustment of primary latch switch, secondary latch switch
and short switch. 9
3.2. Measurement of microwave output 9
4 EXPLODED VIEW AND PARTS LIST 10
4.1. EXPLODED VIEW 10
4.2. PARTS LIST 11
4.3. WIRING MATERIALS 12
4.4. DOOR ASSEMBLY 13
4.5. H.V. INVERTER MAIN PARTS LIST 13
4.6. ESCUTCHEON BASE ASSEMBLY 14
4.7. PACKING AND ACCESSORIES 16
5 DIGITAL PROGRAMMER CIRCUIT 17
5.1. SCHEMATIC DIAGRAM (NN-GD577M, SD577M) 17
5.2. SCHEMATIC DIAGRAM (NN-GT547W) 19
5.3. PARTS LIST 21
CONTENTS
Page Page
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NN-GD577M / NN-SD577M / NN-GT547W

1 SCHEMATIC DIAGRAM
1.1. NN-GD577M, GT547W
5
NN-GD577M / NN-SD577M / NN-GT547W

1.2. NN-SD577M
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NN-GD577M / NN-SD577M / NN-GT547W

Unlike many other appliances, the microwave oven is a high
voltage, high current device. It is free from danger in ordinary
use, though extreme care should be taken during repair.
CAUTION
Servicemen should remove their watches whenever
working close to or replacing the magnetron.
2.1. Check the grounding
Do not operate on a two wire extension cord. The microwave
oven is designed to be grounded when used. It is imperative,
therefore, to ensure the appliance is properly grounded before
beginning repair work.
2.2. Inverter warnings
DANGER, HIGH VOLTAGE AND HIGH TEMPERATURE
(HOT/LINE) OF THE INVERTER POWER SUPPLY (U)
The high voltage inverter power supply handles very high
voltage and current for the magnetron tube. Though it is
free from danger in ordinary use, extreme care should be
taken during repair.
The aluminum heat sink is also energized with high voltage
(HOT), do not touch when the AC input terminals are
energized. The power device Collector is directly connected
to the aluminum heat sink.
The aluminum heat sink may be HOT due to heat energy,
therefore, extreme care should be taken during servicing.
H.V. Inverter warning
WARNING FOR INVERTER POWER SUPPLY (U)
GROUNDING
Check the high voltage inverter power supply circuit
grounding. The high voltage inverter power supply circuit
board must have a proper chassis ground. The inverter
grounding bracket must be connected to the chassis. If the
inverter board is not grounded it will expose the user to very
high voltages and cause extreme DANGER! Be sure that
the inverter circuit is properly grounded via the inverter
earth bracket.
Grounding of the inverter circuit board
WARNING! DISCHARGE THE HIGH VOLATGE
CAPACITORS
For about 30 seconds after the oven is turned off, an
electric charge remains in the high voltage capacitors in the
inverter power supply circuit board.
When replacing or checking parts, remove the power plug
from the outlet and short the inverter output terminal of the
magnetron filament terminals to the chassis ground with an
insulated handle screwdriver to discharge. Please be sure
to touch the chassis ground side first and then short to the
output terminals.
Discharging the high voltage capacitors
WARNING
There is high voltage present with high current capabilities
in the circuits of the primary and secondary windings, choke
coil and heat sink of the inverter. It is extremely dangerous
to work on or near these circuits with the oven energized.
DO NOT measure the voltage in the high voltage circuit
including the filament voltage of the magnetron.
WARNING
Never touch any circuit wiring with your hand or with an
insulated tool during operation.
2 CAUTIONS TO BE OBSERVED WHEN
TROUBLESHOOTING
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NN-GD577M / NN-SD577M / NN-GT547W

2.3. Part replacement.
When any part or component is to be replaced, always ensure
that the power cord is removed from the wall outlet.
2.4. When the 10A fuse is blown
due to the operation of the
short switch:
WARNING
When the 10A 250V fuse is blown due to the operation of
the interlock monitor switch, replace all of the components
(primary latch switch, secondary latch switch, short switch
and power relay B (RY1)).
1. This is mandatory. Refer to “adjustments and
measurements” for the location of these switches.
2. When replacing the fuse, confirm that it has the
appropriate rating for these models.
3. When replacing faulty switches, be sure the mounting
tabs are not bent, broken or deficient in their ability to
hold the switches.
2.5. Avoid inserting nails, wire etc.
through any holes in the unit
during operation.
Never insert a wire, nail or any other metal object through the
lamp holes on the cavity or any holes or gaps, because such
objects may work as an antenna and cause microwave
leakage.
2.6. Confirm after repair
1. After repair or replacement of parts, make sure that the
screws of the oven, etc. are neither loose nor missing.
Microwaves might leak if screws are not properly tightened.
2. Make sure that all electrical connections are tight before
inserting the plug into the wall outlet.
3. Check for microwave energy leakage. (Refer to procedure
for measuring microwave energy leakage).
CAUTION MICROWAVE RADIATION
USE CAUTION NOT TO BECOME EXPOSED TO
RADIATION FROM THE MICROWAVE MAGNETRON OR
OTHER PARTS CONDUCTING MICROWAVE ENERGY
IMPORTANT NOTICE
The following components have potentials above 2000V
while the appliance is operated.
• ••
•
Magnetron
• ••
•
High voltage transformer (Located on inverter (U))
• ••
•
High voltage diodes (Located on inverter (U))
• ••
•
High voltage capacitors (Located on inverter (U))
Pay special attention to these areas.
When the appliance is operated with the door hinges or
magnetron installed incorrectly, the microwave leakage can
exceed more than 5mW/cm2. After repair or exchange, it is
very important to check if the magnetron and the door
hinges are correctly installed.
2.7. Sharp edges
CAUTION
Please use caution when unpacking, installing or moving
the unit, as some exposed edges may be sharp to the touch
and cause injury if not handled with care.
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NN-GD577M / NN-SD577M / NN-GT547W

3.1. Adjustment of primary latch
switch, secondary latch switch
and short switch.
1. Mount the Primary latch switch, the secondary latch switch
and the short switch to the door hook assembly as shown in
ILL.
NOTE:
No specific individual adjustments during
installation of the Primary latch switch, Secondary
latch switch or Short switch to the door hook are
required.
2. When mounting the door hook assembly to the oven
assembly, adjust the door hook assembly by moving it in
the direction of the arrows in the illustration, so that the
oven door will not have any play in it. Check for play in the
door by pulling the door assembly. Make sure that the latch
keys move smoothly after adjustment is completed.
Completely tighten the screws holding the door hook
assembly to the oven assembly.
3. Reconnect the short switch and check the continuity of the
monitor circuit and all latch switches again by following the
component test procedures.
3.2. Measurement of microwave
output
The output power of the magnetron can be determined by
performing IEC standard test procedures. However,due to the
complexity of IEC test procedures, it is recommended to test
the magnetron using the simple method outlined below.
Necessary Equipment:
*1 liter beaker *Glass thermometer
*Wrist watch or stopwatch
NOTE:
Check the line voltage under load.Low voltage will
lower the magnetron output. Take the temperature
readings and heating time as accurately as possible.
1. Fill the beaker with exactly one liter of tap water.Stir the
water using the thermometer and record the water’s
temperature. (recorded as T1).
2. Place the beaker on the center of glass tray.
Set the oven for High power and heat it for exactly one
minute.
3. Stir the water again and read the temperature of the water.
(recorded as T2).
4. The normal temperature rise at High power level for each
model, is as shown in table.
TABLE (1L-1min.test)
RATED OUTPUT TEMPERATURE RISE
1000W Min. 8.6°C
1100W Min. 9.4°C
3 MEASUREMENTS AND ADJUSTMENTS
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NN-GD577M / NN-SD577M / NN-GT547W

4 EXPLODED VIEW AND PARTS LIST
4.1. EXPLODED VIEW
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NN-GD577M / NN-SD577M / NN-GT547W

4.2. PARTS LIST
NOTE:
1. When ordering replacement part(s), please use part number(s) shown in this part list.
Do not use description of the part.
2. Important safety notice:
Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacture’s specified parts.
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1F00066V00HP CAUTION LABEL 1
6F10016M60APG BASE 1
7F10084T00AP RUBBER FOOT 4
8F110D8U00SXP CABINET BODY 1GD577M (HPE,YPQ,YTE,TPE)
8F110D8U00SMP CABINET BODY 1GD577M (MPQ)
8F110D8G80SZP CABINET BODY 1SD577M (HPE,YPQ,YTE)
8F110D6W80SMP CABINET BODY 1SD577M (MPQ)
8F110D8U00HXP CABINET BODY 1GT547W (HPE,YTE,TPE)
8F110D8U00HMP CABINET BODY 1GT547W (MPQ)
9F200A5R50CP OVEN 1GD577M
9F200A8B50SWT OVEN 1SD577M
9F200A8G20BP OVEN 1GT547W
10 F20555Q00BP COVER 1
11 F21315G10XN PULLY SHAFT 1
12 F290D5Q00AP ROLLER RING (U) 1
13 F30205Q00AP DOOR HOOK 1
14 F31365Q00AP HOOK LEVER A 1
15 F400A5U00XN FAN MOTOR 1
16 F40085G10XN FAN BLADE 1
17 F40255Q00AP AIR GUIDE A 1
18 F40425Q00APG AIR GUIDE F 1
19 F612E8F60QP INCANDESCENT LAMP(U) 1
21 F41445Q00AP UPPER ORIFICE 1
23 F64505Q00APG SENSOR COVER B 1GD577M,SD577M
24 F65434W00AP SENSOR COVER C 1GD577M,SD577M
25 A707S4T00AP STEAM SENSOR 1GD577M,SD577M
26 F61425U30XN MICRO SWITCH 1V-15G-3C25 (PRIMARY LATCH SWITCH)
27 F61415U30XN MICRO SWITCH 1D3V-16G-3C25 (SECONDARY LATCH SWITCH)
28 F61785U30XN MICRO SWITCH 1D3V-1G-2C25 (SHORT SWITCH)
29 2M261-M32KLP MAGNETRON 1
31 F62306V60BP FUSE 1(10A)
32 MKPX2335K CAPACITOR 1
33 F62315G10XN FUSE HOLDER 1
34 F63265U30XN TURNTABLE MOTOR 1
35 F900C5Q00YK AC CORD W/PLUG 1HPE,MPQ,YTE
35 F900C8G60TP AC CORD W/PLUG 1TPE
35 F900C5Q00YP AC CORD W/PLUG 1YPQ
36 F606YM300BP H.V.INVERTER (U) 1
37 F65856M60AP INVERTER BRACKET 1
38 F66626H60AP GROUNDING PLATE 1
39 F61458B80ZP THERMAL CUTOUT 1
40 F22175R00APG INSULATION PLATE 1GD577M,GT547W
41 XTWFA4+12T SCREW 4FOR MAGNETRON
44 XTWFA4+12D SCREW 4FOR CABINET BODY
45 XTCAFA4+12AFS SCREW 1FOR CABINET BODY SIDE (GD577M,SD577M)
45 XTCAFA4+12AFW SCREW 1FOR CABINET BODY SIDE (GT547W)
51 F630G5R60GP HEATER (AU) 2GD577M (HPE,YTE,TPE)
51 F630G5R60BP HEATER (AU) 2GD577M (YPQ,MPQ)
51 F630G6B80XN HEATER (AU) 2GT547W (HPE,YTE,TPE)
51 F630G5R00BP HEATER (AU) 2GT547W (MPQ)
52 F64605R00BP HEATER SUPPORT 2GD577M,GT547W
55 F40245R00BPG EXHAUST GUIDE A 1GD577M,GT547W
57 F01508G60HP NO TOUCHING LABEL 1GD577M,GT547W
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NN-GD577M / NN-SD577M / NN-GT547W

Ref. No. Part No. Part Name & Description Pcs/Set Remarks
58 F20345Q00CP REINFORCE BRACKET 1
60 F11404J60XN STOPPER 2
62 F00066W10MP CAUTION LABEL 1YPQ
62 F00068H00YT CAUTION LABEL 1YTE
63 F02848B60YP NO. LABEL 1GD577M (YPQ)
63 F02848B90YP NO. LABEL 1SD577M (YPQ)
64 F0005-6S10 EARTH LABEL 1TPE
4.3. WIRING MATERIALS
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030A8J00XP LEAD WIRE HARNESS 1GD577M,GT547W
W1 F030A8B90HP LEAD WIRE HARNESS 1SD577M
W2 F030E5Q00AP H.V.LEAD WIRE 1
W3 F03538B80ZP LEAD WIRE HARNESS U 1(INCLUDING THERMISTOR)
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NN-GD577M / NN-SD577M / NN-GT547W

4.4. DOOR ASSEMBLY
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30185Q00AP DOOR KEY A 1
D3 F302K5Q00AP DOOR E(U) 1
D4 F30215G10XN DOOR KEY SPRING 1
D5 F30855Q00AP DOOR C 1
D6 F31456V60XP DOOR SCREEN A 1
D8 F302A8U10SXP DOOR A (U) 1GD577M,SD577M
D8 F302A8U20HXP DOOR A (U) 1GT547W
4.5. H.V. INVERTER MAIN PARTS LIST
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
Q701 A691EM300BP IGBT 1
Q702 IGBT 1
C701 ECWF5184N300 FILM CAPACITOR 1
C702 ECQE2505T869 FILM CAPACITOR 1
C703 ECWF2395N632 FILM CAPACITOR 1
DB701 B0FBBS000001 RECTIFIER BRIDGE 1
L701 F5020M300GP CHOKE COIL 1
R702 D0CM352JA002 SAND BAR RESISTOR 1
T701 A609AM300GP TRANSFORMER 1(INCLUDING D701, D702, C706, C707)
D701, D702 B0FBAZ000001 DIODE 2
C706 ECWH30562U03 FILM CAPACITOR 1
C707 ECWH30432U04 FILM CAPACITOR 1
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NN-GD577M / NN-SD577M / NN-GT547W

4.6. ESCUTCHEON BASE ASSEMBLY
4.6.1. NN-GD577M, SD577M
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603L8B80HP D.P. CIRCUIT (AU) 1GD577M (HPE,TPE)
E1 F603L8B80YP D.P. CIRCUIT (AU) 1GD577M (YPQ)
E1 F603L8B80MP D.P. CIRCUIT (AU) 1GD577M (MPQ)
E1 F603L8B80YT D.P. CIRCUIT (AU) 1GD577M (YTE)
E1 F603L8B90HP D.P. CIRCUIT (AU) 1SD577M (HPE)
E1 F603L8B90YP D.P. CIRCUIT (AU) 1SD577M (YPQ)
E1 F603L8B90MP D.P. CIRCUIT (AU) 1SD577M (MPQ)
E1 F603L8B90YT D.P. CIRCUIT (AU) 1SD577M (YTE)
E2 F603Y8B80ZP D.P. CIRCUIT (DU) 1GD577M
E2 F603Y8B90HP D.P. CIRCUIT (DU) 1SD577M
E4 F630Y8B80SHP MEMBRANE SWITCH(U) 1GD577M
E4 F630Y8B90SHP MEMBRANE SWITCH(U) 1SD577M
E5 F800L8B80SHP ESCUTCHEON BASE (U) 1GD577M (INCLUDING MENU SHEET)
E5 F800L8B90SHP ESCUTCHEON BASE (U) 1SD577M (INCLUDING MENU SHEET)
E6 F80728U10SXP DOOR OPENING BUTTON 1GD577M,SD577M
E7 F80375K00AP COOK BUTTON SPRING 1
E8 F82565Q00AP DOOR OPENING LEVEL 1
E9 F803G8G60SZP POP-UP DIAL (U) 2GD577M,SD577M
E10 F66168J00XP FLAT CABLE 1GD577M,SD577M
E11 F80188B80ZP BACKSTOP 2GD577M,SD577M
E12 F00078B80SHP NAME PLATE 1GD577M (HPE)
E12 F00078B80SYP NAME PLATE 1GD577M (YPQ)
E12 F00078B80SMP NAME PLATE 1GD577M (MPQ)
E12 F00078B80SYT NAME PLATE 1GD577M (YTE)
E12 F00078B80STP NAME PLATE 1GD577M (TPE)
E12 F00078B90SHP NAME PLATE 1SD577M (HPE)
E12 F00078B90SYP NAME PLATE 1SD577M (YPQ)
E12 F00078B90SMP NAME PLATE 1SD577M (MPQ)
E12 F00078B90SYT NAME PLATE 1SD577M (YTE)
E13 F83368B80SHP MENU SHEET 1GD577M
E13 F83368B90SHP MENU SHEET 1SD577M
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NN-GD577M / NN-SD577M / NN-GT547W

4.6.2. NN-GT547W
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E21 F603L8B70HP D.P. CIRCUIT (AU) 1GT547W (HPE,TPE)
E21 F603L8B70MP D.P. CIRCUIT (AU) 1GT547W (MPQ)
E21 F603L8B70YT D.P. CIRCUIT (AU) 1GT547W (YTE)
E22 F603Y8B70HP D.P. CIRCUIT (DU) 1GT547W
E24 F630Y8B70HHP MEMBRANE SWITCH(AU) 1GT547W
E25 F800L8B70HHP ESCUTCHEON BASE (U) 1GT547W
E26 F80728U10HXP DOOR OPENING BUTTON 1GT547W
E27 F80375K00AP COOK BUTTON SPRING 1
E28 F82565Q00AP DOOR OPENING LEVEL 1
E30 F66168J00XP FLAT CABLE 1
E32 F00078B70HHP NAME PLATE 1GT547W (HPE)
E32 F00078B70HMP NAME PLATE 1GT547W (MPQ)
E32 F00078B70HYT NAME PLATE 1GT547W (YTE)
E32 F00078B70HTP NAME PLATE 1GT547W (TPE)
E33 F630N8B70HP MEMBRANE SWITCH(BU) 1GT547W
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NN-GD577M / NN-SD577M / NN-GT547W

4.7. PACKING AND ACCESSORIES
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F00038B80HP INSTRUCTION MANUAL 1GD577M
P1 F00038B90HP INSTRUCTION MANUAL 1SD577M
P1 F00038B70HP INSTRUCTION MANUAL 1GT547W
P2 F01028B80SHP PACKING CASE,PAPER 1GD577M
P2 F01028B90SHP PACKING CASE,PAPER 1SD577W
P2 F01028B70HHP PACKING CASE,PAPER 1GT547W
P3 F01045Q00AP UPPER FILLER 1
P4 F01055Q00AP LOWER FILLER 1
P5 F01068100XN P.E.BAG 1
P6 F01078J00XN DOOR SHEET 1
P7 F06015Q00AP COOKING TRAY 1
P8 F01924T00AP SHEET 1
P9 F01085R00AP RACK PACKING 1GD577M,GT547W
P12 F060V5U00XN OVEN RACK 1
P13 F04478B80SMP OVERLAY 1GD577M (YPQ,MPQ)
P13 F04478B80STP OVERLAY 1GD577M (TPE)
P13 F04478B90SMP OVERLAY 1SD577M (YPQ,MPQ)
P13 F04478B70BMP OVERLAY 1GT547W (MPQ)
P13 F04478B70BTP OVERLAY 1GT547W (TPE)
P14 F000B6V70MP COOKING GUIDE 1
P20 F91644000XN EARTH LEAD 1TPE
P21 F00324040XN EARTH CAUTION LABEL 1TPE
P23 F04468B80SMP OVERLAY 1GD577M (YPQ,MPQ)
P23 F04468B80STP OVERLAY 1GD577M (TPE)
P23 F04468M90SMP OVERLAY 1SD577M (YPQ,MPQ)
P23 F04468B70BMP OVERLAY 1GT547W (MPQ)
P23 F04468B70BTP OVERLAY 1GT547W (TPE)
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NN-GD577M / NN-SD577M / NN-GT547W

5 DIGITAL PROGRAMMER CIRCUIT
5.1. SCHEMATIC DIAGRAM (NN-GD577M, SD577M)
17
NN-GD577M / NN-SD577M / NN-GT547W

18
NN-GD577M / NN-SD577M / NN-GT547W

5.2. SCHEMATIC DIAGRAM (NN-GT547W)
19
NN-GD577M / NN-SD577M / NN-GT547W

20
NN-GD577M / NN-SD577M / NN-GT547W