Parker 6053-LINK-00 TechBox User manual

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LINK TechBox / TechCard
Product
Manual
HA470016
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!
Safety Information
Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein,
or any other associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the
equipment.
Application Area
The equipment described is intended for industrial motor speed control using DC or AC motor controllers, with DC motors AC
induction or AC synchronous machines.
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is
someone who is technically competent and familiar with all safety information and established safety practices; with the
installation process, operation and maintenance of this equipment; and with all the hazards involved.
REFER TO YOUR MAIN PRODUCT MANUAL FOR SPECIFIC SAFETY INFORMATION ABOUT THE
DEVICE YOU ARE CONTROLLING
IMPORTANT
It is required that the user be familiar with navigating through the drive MMI menus, be able to
select functions and set values and options. For further reading on this topic, refer to the
appropriate drive instruction manual. If using DSD, ConfigEd or ConfigEd Lite, it is required
the user must be familiar with the software packages.
Copyright ©2008 Parker - SSD Drives
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons
not employed by a Parker SSD Drives company without written permission from Parker SSD Drives.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct
omissions. Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.
Printed in the USA HA470016 Issue 5
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Contents
Contents.............................................................................................. 3
Chapter 1 - An Overview ..................................................................... 1
6053-LINK-00 TechBox.......................................................................................................1
6055-LINK-00 TechBox.......................................................................................................1
LA463610U003 TechCard.................................................................................................1
Product Features...............................................................................................................2
Part Number and Identification .....................................................................................2
Chapter 2 - Installation ....................................................................... 3
Installing the Option .........................................................................................................3
Wiring ..................................................................................................................................3
Fitting the TechBox to the frame B 605 and 690+ Drives............................................5
Fitting the TechCard to the 584SV.................................................................................6
Fitting the TechBox to a 590+ and 605/690+frames C and above ..........................7
Chapter 3 - Initial Set-up..................................................................... 8
Configuring the Drive.......................................................................................................8
Chapter 4 - Using DSD Macros and Templates................................. 10
590+ and 690+ Macros/Templates ..............................................................................10
Chapter 5 - Sample Projects............................................................. 15
Step 1 – Plan the project ...............................................................................................15
Step 2 – Configure the Drive.........................................................................................15
Step 3 – Create a LINK Project .....................................................................................18
Step 4 – Configure the TechCard ................................................................................18
Step 5 – Configure the Touchscreen...........................................................................18
690+ Macro Sample Configuration .............................................................................24
Chapter 6 – Troubleshooting............................................................. 30
Health and Run LED’s.....................................................................................................30
Module LED......................................................................................................................30
Network LED.....................................................................................................................31
Macro/Drive Diagnostic Functions...............................................................................33
Appendix A-Using Tag Readers and Tag Writers.............................. 34
Link Data Types ...............................................................................................................35
Tag Readers and Writers................................................................................................36
Notes................................................................................................. 39
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Chapter 1 - An Overview
The LINK TechBox/TechCard option allows standard drives to be a part of the LINK fiber optic
network. A computer may be used to provide supervision and monitoring for each drive and other
LINK modules in the system.
6053-LINK-00 TechBox
This techbox is to be used with the 605 and 690+ frame
B. The 6053-L-00 fits into the same location normally
occupied by the keypad. If the keypad is needed for the
application, it may still be used with a remote mounting
kit. An auxiliary 24VDC power supply input allows the
techbox to be powered separately from the drive. If the
drive shuts down, the network remains intact. A three-
position switch provides adjustment of the light intensity
transmitted through the fiber.
6055-LINK-00 TechBox
This techbox is to be used with the 590+ all frames, 605
and 690+ frames C and higher. The 6055-L-00 plugs
into the right side technology box slot beneath the front
cover of the drive. The left side location is reserved for
feedback technology options. The keypad is unaffected
by the presence of a techbox. An auxiliary 24VDC
power supply input is provided allowing the techbox to
be powered separately from the drive. In the event of a
drive shut down, the network integrity remains intact. A
three-position switch provides adjustment of the light
intensity transmitted through the fiber.
LA463610U003 TechCard
For the 584SV, the technology option takes the form of
a plug-in card that installs behind the front cover of the
drive. The keypad is unaffected by the presence of a
techcard. An auxiliary 24VDC power supply input
allows the techbox to be powered separately from the
drive. If the drive shuts down, the network remains
intact. A three-position switch provides adjustment of
the light intensity transmitted through the fiber.
Further Reading
605 Drive Instruction Manual.
690+ Drive Instruction Manuals.
590+ Drive Instruction Manual.
584SV Drive Instruction Manual.
LINK Overview Manual.
Advantages
LINK fiber optic system
1. Inherently noise free since the
transmission from module to
module is fiber optic. No
electrical noise and ground loops
to contend with.
2. There is only one fiber that
connects the whole network, in
place of hundreds of wires.
Eliminates wiring mistakes and
results in efficient installation and
start-up.
3. Network speed is 2.7 MBaud and
latency is minimal.
4. Digital transmission is
fundamentally less noise-prone
than analog methods, and the
accuracy of the transmitted data is
unaffected by the transmission
medium. The use of intelligent
devices at either end of the data
link allows error checking to be
used. This virtually eliminates the
effects of electrical noise on data
integrity. It is therefore possible to
issue setpoints to drives with
much higher accuracy using this
method.
5. Many hardware devices to choose
from, like drives, racks,
touchscreens and I/O cards.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Product Features
•Available for 605, 690+, 590+ and 584SV products
•Compact 5H x 3W x 1D inches
•Easy snap on installation
•Eliminates hard wired signal connections
•Standalone processing with built in macros
•Auxiliary power supply input for network backup
•Indicator LED’s for Drive and Network status
•Direct tag access for all drive parameters
Part Number and Identification
The Option can be supplied with the drive or independently.
•605 Drive:
Supplied with the 605 drive:605/xxx/xxx/x/x/xxx4/xx/xxx
Enclosed in a “Technology Box” for use with the 605 Sizes B: 6053-LINK-00
Enclosed in a “Technology Box” for use with the 605 Sizes C: 6055-LINK-00
•584SV Drive
Supplied with the 584SV Inverter: 584SV/xxxx/xxx/xxxx/xx/xxx/LINK/xxx/xx/xxx
A “Technology Option” plug-in card for use with the 584SV drive: LA463610U003
•590+ Drive
Supplied with the 590+ drive: 590P/xxxx/xxx/xxxx/xx/LINK/xxx/xxxx
Enclosed in a “Technology Box” for use with the 590+ All Frames: 6055-LINK-00
•690+ Drive
Supplied with the 690+ drive: 690PB/xxxx/xxx/x/x/xxxx/xxxx/xxxx/LINK/xxx/xxxx
690P/xxxx/xxx/xxxx/xx/xxx/ LINK /xxx/xxx /xxx/xxxx
Enclosed in a “Technology Box” for use with the 690+ Size B: 6053-LINK-00
Enclosed in a “Technology Box” for use with the 690+ Sizes C+: 6055-LINK-00
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
LA463610U003
TECHCARD
Chapter 2 - Installation
Installing the Option
WARNING
Before installing, ensure that the drive power is switched off and cannot be
switched on accidentally by other personnel.
Wait 5 minutes after disconnecting power before working on any part of the
system or removing the covers from the drive.
Wiring
Fiber optic Connections
Recommended Fiber optic Cable Specification
CM056316U030
Core Diameter 1000 micron
Cable Type Acrylic
Bending radius > 1 inch (25.4 mm)
Insulation Vinyl > 1KV
For fiber optic connections, use standard 1000 micron acrylic cable (CM056316U030). Connect the
fiber optic cable from blue transmit terminal on any one techbox or techcard, to the black receive
terminal on the next module until the loop is closed, as shown in Figure 1.
6053-L-00
TECHBOX
To computer
Figure 1-Sample Link
To computer
Fiber optic cable Fiber optic cable
External Power External Power
To computer
External Power
6055-L-00
TECHBOX
Model No: 6055-L-00
Serial No: 1234567890ABCD
|||||| ||||||||||||||||||| |||||||||
Internal
External
TB1
24V
COM
GND
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Computer Connections – Socket (J2)
A computer connected to the RJ15 socket on any LINK module can be used to configure or
monitor any element within the Link network. SSD Drives graphic configuration software
package Drive System Designer (DSD) version 1.07 or ConfigEd version 5.13 (database
properties of platform rev. 14-0, library rev. 114-0, instruction rev. 9-0 and class rev. 904-0), and
all subsequent versions supports this option. If you have an older version, updates may be
obtained simply by contacting Parker SSD product support.
Use the cable that was supplied with your DSD or ConfigEd package. Plug the larger end into
your computer serial port (using the DB9to RJ11 adapter supplied), and the other end (RJ15) into
the socket on the LINK TechBox/TechCard.
External Power Connections (Optional)
Terminal Block (TB1)
The plug-in connectors for TB1 are physically different for the 6055-L-00 TechBox,
LA463610U003 TechCard and the 6053-L-00 TechBox.
Note: Power requirements: 24vdc rated for 200ma inrush and 65ma steady state.
CAUTION
Terminal orientation will be different for 6055-L-00, LA463610U003 and 6053-L-00.
The table below refers to “6055-L-00, LA463610U003 Position” and “6053-L-00
Position”, as viewed from the front of the drive with the Technology Option
fitted to the drive. Failure to heed this note will damage the card and void the
warranty.
6055-L-00,
Position
6053-L-00
Position
Terminal
Description
LEFT RIGHT +24 VDC supply
CENTER CENTER COM (0V) supply
RIGHT LEFT GROUND
External Power Jumper (J3)
The “External Power” jumper (on the rear of the 6053-L-00 TechBox) (on the front of the 6055-
L-00 TechBox and LA463610U003 TechCard) is factory set for “Internal Power”. This jumper
should be left in the “Internal Power” position, unless the techbox is being fed with an external
24 VDC power source. When external power is being selected, move the jumper from the
INTERNAL (Left) position and reinsert the jumper in the EXTERNAL (Right) position.
Connect the external power leads to TB1 according to the above-mentioned table.
Internal External
LA463610U003
TechCard 6053-L-00 and
6055-L-00
TechBox
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Transmit Strength Settings - Switch (SW1)
Set this switch to select the transmission intensity of the light. Use the table below to choose the
position after determining the approximate length of the ‘transmit’ fiber optic cable to the next LINK
element.
6055-L-00,
LA463610U00
Position
6053-L-00
Position
Intensity Transmit Range
CENTER CENTER LOW 0 – 20 m (0 – 66 ft)
UP DOWN MEDIUM 21 – 40 m (67 – 132 ft)
DOWN UP HIGH 41 – 60 m (133 – 196 ft)
CAUTION
Switch orientation is different for 6055-L-00, LA463610U003 and 6053-L-00. The
table above refers to “6055-L-00, LA463610U003 Position” and “6053-L-00
Position”, as viewed from the front of the drive with the Technology Option fitted
to the drive. Setting the transmit strength switch to the wrong setting will result in
incorrect light intensity and may cause the LINK network to malfunction.
Fitting the TechBox to the frame B 605 and 690+ Drives
WARNING!
Ensure that all power is off
prior to working on the drive
The option is supplied as a “6053-
L-00 Technology Box” which fits
into the front of the 605 and 690+
drive in place of the keypad or
blank cover.
•Remove the terminal cover and
screws.
•Plug the ribbon cable into the
back of the TechBox and into
the socket on the 605B or
690+B drive
•Snap the TechBox into place in
the recess on the front of the
605B or 690+B
•Make all user-wiring
connections. Connect all
shields to the ground post on the
chassis. Make a connection
from the TechBox TB1 ground
terminal to the ground post on the chassis.
•Re-install the terminal cover securely with the screws.
Note: If permanently using the keypad with the Technology Box fitted, mount the keypad
remotely using the Panel Mounting Kit with part number (6052). The connecting
lead enters the 605 Inverter through the gland plate.
IMPORTANT: Remember to set the transmit strength setting on switch, SW1.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Fitting the TechCard to the 584SV
The option is supplied as a “Technology Option” board. It is factory-fitted to the control board
inside the drive.
Warning
Ensure that all power is off
prior to working on the drive.
Caution
When handling the board, observe
electrostatic control precautions.
584SV Frames
4, 5 & 6
•Remove the terminal cover with the captive
screws. Slide off the metal cover after removing
the retaining screw. The technology option is
fitted to the control board, as shown.
•When wiring connections have been made, reinstall the terminal cover and secure with screws.
584SV Frames
7, 8, 9 & 10
•Remove the terminal cover with the
captive screws.
The Technology Option is fitted to the
Control Board, as shown.
•When wiring connections have been
made, refit the terminal cover and secure
with screws.
IMPORTANT: Remember to set SW1 for the correct
intensity.
Technology
Terminal
Cover
Option
Control Board
Metal Cover
Te rm in a l
Cover
ControlBoard
Te c h n o lo g y
Option
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Fitting the TechBox to a 590+ and 605/690+frames C and
above
The option is supplied as a “6055-L-00 TechBox” which fits into the lower right front of the
605C/690+C - F drive.
Note: The 6055-L-00 TechBox does not affect the operation of the 6051/6901 keypad.
WARNING!
Ensure that all power is off
prior to working on the
drive.
•Remove the terminal cover.
•Plug the techbox into the socket located in the lower right side 605C or 690+C-F drive.
•Tighten the screw to secure the techbox to the drive. This also serves as a ground connection for
the TechBox.
•Make all user-wiring connections. Connect all shields to the ground post on the chassis.
•Re-install the terminal cover securely with the screws.
605C, 690+ C-F frames 590+ all frame sizes
IMPORTANT: Remember to set SW1 for the correct intensity.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Chapter 3 - Initial Set-up
Configuring the Drive
The first step in using the technology option is configuring the drive to accept the TechBox.
The keypad (MMI), DSD/ConfigEd (LINK programming software) or ConfigEd Lite (SSD
Drives’ device level configuration software), must be used to configure the TEC OPTION
function block parameters inside the drive before commissioning the LINK technology option.
The parameter names/functions in this function block are inter-dependent and will change
with different parameter values and various technology options.
The Function Block diagram below shows the DSD and ConfigEd Lite parameter names,
which are also displayed on the MMI if no Option is fitted or an incorrect TYPE is selected
for the fitted Option.
IMPORTANT
The user must be familiar with navigating through the drive MMI
menus, be able to select functions and set values and options. For further
reading on this topic, refer to the appropriate drive instruction manual. If
using DSD/ConfigEd or ConfigEd Lite, the user must be familiar with
the software package.
Under TYPE, select LINK.
.
Parameter Descriptions
TYPE Range: Enumerated - see below
Selects the type of TechBox.
Enumerated Value : Technology Option
0 : NONE
1 : RS485
2 : PROFIBUS DP
3 : LINK
4 : DEVICENET
5 : CANOPEN
6 : LONWORKS
7 : TYPE 7
MMI Menu Map
1
SETUP PARAMETERS
2
FUNCTION BLOCKS
3
SERIAL LINKS
4
TEC OPTION
TEC OPTION TYPE
TEC OPTION IN 1
TEC OPTION IN 2
TEC OPTION IN 3
TEC OPTION IN 4
TEC OPTION IN 5
TEC OPTION FAULT
TEC OPTION VER
TEC OPTION OUT 1
TEC OPTION OUT 2
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
FAULT Range: Enumerated - see below
The fault state of the Technology Option card.
Enumerated Value : Fault State
0 : NONE: Normal operating mode.
1 : PARAMETER: Confirm that tag exists in the LINK Configuration.
2 : TYPE MISMATCH: Confirm that type of tag is valid.
3 : SELF TEST: The self test has failed. Replace TechCard/TechBox.
4 : HARDWARE: Hardware error. Replace TechCard/TechBox.
5 : MISSING: TechCard/TechBox not installed/
VERSION Range: 0000 to FFFF
The version of the Technology Option. If no option is fitted then the version is set to zero.
INPUTS (1–5)
Range: 0000 to FFFF
Not used with the LINK Technology Option
OUTPUTS (1–2)
Range: 0 to 9999
Not used with the LINK Technology Option
Other Function blocks
While configuring the “TEC OPTION”, you may also insert other Link function blocks into the
TechBox template. This can be done by using ConfigEd or DSD.
DSD and ConfigEd
When configuring the “TEC OPTION” function block using DSD the TechBox and drive can be
programmed completely using the DSD software. Drive System Designer (DSD) provides the
TechBox templates for the 590+ and 690+ only. When using ConfigEd to program the TechBox
Tag Readers and Tag Writers are used.
Install
If using the MMI, remember to save the set-up via the Save Parameters or Save Config menu.
If using ConfigEd Lite install the configuration into the drive through the P3 port (RS232
configuration port), using the Command/Install pulldown menu. For more details on installing a
configuration, refer to the ConfigEd Lite Instruction Manual (RG352747) Chapter 4 page 4-7.
If using ConfigEd or DSD, install the configuration using socket J2 on the Link TechBox (RS232
configuration port) Command/Install pulldown menu. For more details on installing a
configuration, refer to the ConfigEd Instruction Manual (RG353792) Chapter 4 page 4-26.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Chapter 4 - Using DSD Macros and Templates
590+ and 690+ Macros/Templates
The DSD program has pre-configured macros for the 590+ and the 690+. These macros contain a
template for the specific drive. The internal drive parameters are programmed via the template and
are stored in the TechBox/TechCard. The macros are loaded every time the drive is energised; thus
all drive parameters are loaded into the volatile memory. DSD database properties of platform rev.
14-0, library rev. 115-0, instruction rev. 9-0 and class rev. 604-0, and all subsequent revisions.
Additional LINK function blocks may be inserted into the Techbox/Techcard configuration. The
Techbox/Techcard has approximately 2/3 of the memory capability of the L5300. In terms of
storage units the Techbox/Techcard has 4 units. A Section Control block requires 1 unit of storage,
SPW 3 winder block requires 2 units of storage.
590+ Macro
The 590+ macro is selected from the File/New drop down menu. There are two choices for the
590+, the L590P for armature current range 35 amps to 599 amps,and L590P-HP for armature
current range of 600 amps and higher. The L590P-HP template is also used for field weakening
applications when the armature currents are 300 amps and higher.
Select the applicable configuration for your drive. The program will prompt you for the address and
module name.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
The macro has some preconfigured inputs and outputs as default. If another tag or parameter is
needed, it can be added inside the macro. It is possible to use both the drives’ internal function
blocks and the Link function blocks. Simply double-click on the macro to access the 590+ internal
function blocks.
The macro has a built in Communications Watchdog. The Watchdog consists of Link system blocks
and drive function blocks. If the Link network goes down, the drive will be disabled via digital
output 3(B7) and start input (B3).
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Modifying inside the macro
All the drive functions are available through the TechBox. When using some of the 590+ drive
functions it may be necessary to use the Mini-Link block or a system block as the connection point
to the TechBox. The purpose for doing this is to ensure proper triggering of non-system function
blocks.
Note: The 690+ drive does not require the use of a system block to ensure proper
triggering.
Deleting and/or moving an internal connection
The connections inside the macro can be deleted or moved in the same fashion that is used in
ConfigEd or DSD. When deleting the connection and the connection point be sure the connection
outside the macro is deleted first. If the connection is only being moved from one block to another
block it is not necessary to delete the external macro connection.
Inserting a new internal connection
Input connection points to the 590+ macro do not need to be connected to the Mini-Link block.
When you are adding an output connection point to the 590+ macro it may be necessary to connect
to the Mini-Link or system block. If the output connection point is originating from a system block
it is not necessary to link the connection to the Mini-Link block. The connection is normalized so
that scaling the signal is not necessary outside the macro.
Inserting function blocks
Link function blocks may be programmed into the TechBox. LINK function blocks should be
inserted outside the macro. Do not insert function blocks inside the drive macro. The macro inputs
and outputs are normalized when connectioning to the drive through the macro. The function
blocks are accessed in the same manner as other Link2 modules.
Inserting and deleting macro inputs/outputs
Connections in and out of the macros are made by the following methods.
1. Selecting the inputs and outputs from the BLOCK menu will allow the I/O diamonds to be
inserted into the macro. The diamond shaped input and output tags can be dropped anywhere
inside the drive macro. Drawing a link from the input/output diamond to the desired connection
point will make the connection to outside the macro.
2. Highlighting the tag and pressing the “DELETE” key will delete inputs or outputs. Prior to
deleting the tag, be sure to disconnect all external connections to the macro.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Note: Internal tags do not get a module address or slot address. The tag appears as a connection point on
the outside of the macro. Double clicking on the diamond will allow you to change the name of the
tag. This name will appear inside and outside the macro. The number preceeding the tag name
controls the order of appearance on the macro outside connection points. The number may be
changed in the same manner as changing the name of the tag. Input connection points to the 590+
macro do not need to be connected to the Mini-Link block. When adding an output connection point
to the 590+ macro it may be necessary to connect to the Mini-Link or system blocks.
3. Certain output tags will require an entry for the connection speed. The faster connection speeds
require more of the CPU heap usage. If too many fast connections are made, it may be possible
to run out of CPU heap and cause an “L-Error” fault. Keep fast connections to a minimum.
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Using Drive I/O
Drive analog and digital inputs are available for use as I/O for the Link system. The 590+ drive
requires the use of the MiniLink or system function blocks. The 690+ drive does not require the use
of the MiniLink or system blocks.
690+ Analog and Digital I/O
590+ Analog and Digital I/O
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LINK TechBox/TechCard Instruction Manual - HA470016 Issue 5
Chapter 5 - Sample Projects
To demonstrate the use of a LINK Technology Option, here are two simple projects consisting of a
584SV drive, with a LA463610U003 TechCard, or 690+ drive with a 6053/6055 TechBox and an
L5392 touchscreen. Our first example uses a 584SV, the second example uses a 690+. By
configuring these pieces, we will build a LINK project that will:
•Start, stop and jog the drive from the touchscreen
•Display health status and trips
•Set line speed
•Monitor motor speed, frequency, voltage and current
Step 1 – Plan the project
Before any configurations are done, make list of parameters that need to be accessed in the drive.
Go to the “Specification Table – Tag Number Order” section in the drive instruction manual to
identify all tags. For this example they are:
TAG R / W Description Type Scaling
291 Write Start Command Ordinal -
277 Write Fast Stop Ordinal -
278 Write Coast Stop Ordinal -
294 Write Reverse Direction Ordinal -
280 Write Jog Command Ordinal -
130 Write Speed Setpoint Value 1 = 120%
592 Read Motor Volts Ordinal -
70 Read Motor Load Value 200% = 1
255 Read Speed Feedback Value 120% = 1
6 Read Drive Status Ordinal -
591 Read Output Frequency Ordinal -
52 Read Drive Healthy Ordinal -
285 Read Drive Running Ordinal -
Step 2 – Configure the Drive
584SV/605
Using the drive MMI, preferably ConfigEd Lite, configure the drive as shown in Figure 2. These
instructions will also apply to the 690+ if using ConfigEd. The changes from default are:
•Drive Start Command goes to Sequencing Logic\Run Fwd. (Break the default connection
to Run Fwd).
•Break all input connections to Value Function 1. (Speed Reference goes to Value Function
1\Input A).
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