PCB TORKDISC 5302D-01A User manual

Model 5302D-01A
TORKDISC® Rotary Torque Sensing System
Installation and Operating Manual
For assistance with the operation of this product,contact:
PCB Load & Torque, Inc.
Toll-free: 866-684-7107
24-hour SensorLine™: 716-684-0001
Fax: [phone]
E-mail: [email protected]
Web: www.pcbLoadTorque.com

The information contained in this document supersedes all similar information that
may be found elsewhere in this manual.
Total Customer Satisfaction – PCB
Piezotronics guarantees Total Customer
Satisfaction. If, at any time, for any
reason, you are not completely satisfied
with any PCB product, PCB will repair,
replace, or exchange it at no charge. You
may also choose to have your purchase
price refunded in lieu of the repair,
replacement, or exchange of the product.
Service – Due to the sophisticated nature
of the sensors and associated
instrumentation provided by PCB
Piezotronics, user servicing or repair is
not recommended and, if attempted, may
void the factory warranty. Routine
maintenance, such as the cleaning of
electrical connectors, housings, and
mounting surfaces with solutions and
techniques that will not harm the
physical material of construction, is
acceptable. Caution should be observed
to insure that liquids are not permitted to
migrate into devices that are not
hermetically sealed. Such devices should
only be wiped with a dampened cloth
and never submerged or have liquids
poured upon them.
Repair – In the event that equipment
becomes damaged or ceases to operate,
arrangements should be made to return
the equipment to PCB Piezotronics for
repair. User servicing or repair is not
recommended and, if attempted, may
void the factory warranty.
Calibration – Routine calibration of
sensors and associated instrumentation is
recommended as this helps build
confidence in measurement accuracy and
acquired data. Equipment calibration
cycles are typically established by the
users own quality regimen. When in
doubt about a calibration cycle, a good
“rule of thumb” is to recalibrate on an
annual basis. It is also good practice to
recalibrate after exposure to any severe
temperature extreme, shock, load, or
other environmental influence, or prior
to any critical test.
PCB Piezotronics maintains an ISO-
9001 certified metrology laboratory and
offers calibration services, which are
accredited by A2LA to ISO/IEC 17025,
with full traceablility to N.I.S.T. In
addition to the normally supplied
calibration, special testing is also
available, such as: sensitivity at elevated
or cryogenic temperatures, phase
response, extended high or low
frequency response, extended range, leak
testing, hydrostatic pressure testing, and
others. For information on standard
recalibration services or special testing,
contact your local PCB Piezotronics
distributor, sales representative, or
factory customer service representative.
Returning Equipment – Following
these procedures will insure that your
returned materials are handled in the
most expedient manner. Before returning
any equipment to PCB Piezotronics,
contact your local distributor, sales
representative, or factory customer
service representative to obtain a Return
Warranty, Service, Repair, and
Return Policies and Instructions

Materials Authorization (RMA)
Number. This RMA number should be
clearly marked on the outside of all
package(s) and on the packing list(s)
accompanying the shipment. A detailed
account of the nature of the problem(s)
being experienced with the equipment
should also be included inside the
package(s) containing any returned
materials.
A Purchase Order, included with the
returned materials, will expedite the
turn-around of serviced equipment. It is
recommended to include authorization
on the Purchase Order for PCB to
proceed with any repairs, as long as they
do not exceed 50% of the replacement
cost of the returned item(s). PCB will
provide a price quotation or replacement
recommendation for any item whose
repair costs would exceed 50% of
replacement cost, or any item that is not
economically feasible to repair. For
routine calibration services, the Purchase
Order should include authorization to
proceed and return at current pricing,
which can be obtained from a factory
customer service representative.
Warranty – All equipment and repair
services provided by PCB Piezotronics,
Inc. are covered by a limited warranty
against defective material and
workmanship for a period of one year
from date of original purchase. Contact
PCB for a complete statement of our
warranty. Expendable items, such as
batteries and mounting hardware, are not
covered by warranty. Mechanical
damage to equipment due to improper
use is not covered by warranty.
Electronic circuitry failure caused by the
introduction of unregulated or improper
excitation power or electrostatic
discharge is not covered by warranty.
Contact Information – International
customers should direct all inquiries to
their local distributor or sales office. A
complete list of distributors and offices
can be found at www.pcb.com.
Customers within the United States may
contact their local sales representative or
a factory customer service
representative. A complete list of sales
representatives can be found at
www.pcb.com. Toll-free telephone
numbers for a factory customer service
representative, in the division
responsible for this product, can be
found on the title page at the front of this
manual. Our ship to address and general
contact numbers are:
PCB Piezotronics, Inc.
3425 Walden Ave.
Depew, NY 14043 USA
Toll-free: [phone]
24-hour SensorLineSM: [phone]
Website: www.pcb.com
E-mail: [email protected]
DOCUMENT NUMBER: 21354
DOCUMENT REVISION: B
ECN: 17900

Model Number
5302D-01A
TORKDISC® ROTARY TORQUE SENSING SYSTEM Revision: A
ECN #: 38172
[10]
Performance
ENGLISH
SI
Measurement Range(Full Scale Capacity) 2000 in-lb 226 N-m
Accuracy ± 0.10 % FS ± 0.10 % FS
[3]
Frequency Range(-3 dB) 0 to 8500 Hz 0 to 8500 Hz
Filter Type(High Pass)
2-pole
Butterworth
2-pole
Butterworth
[4][5]
Filter Type(Low Pass - Anti Alias) 8-pole Elliptical 8-pole Elliptical
Voltage Output(channel A - AC coupled) ± 10 V ± 10 V
Voltage Output(channel B - DC coupled) ± 10 V ± 10 V
Gain(Channel A) 1-16 dB 1-16 dB
Gain(Channel B) 0.3-1.3 dB 0.3-1.3 dB
Digital Output QSPI QSPI
[6]
Maximum Load(Axial) 500 lb 2.2 kN
[7][8][9]
Maximum Load(Lateral) 500 lb 2.2 kN
[7][8][9]
Maximum Moment 1500 in-lb 169 N-m
[7][8][9]
Environmental
Overload Limit(Bolt Joint Slip) 3300 in-lb 373 N-m
[2]
Overload Limit(Failure) 8000 in-lb 904 N-m
Overload Limit(Safe) 6000 in-lb 678 N-m
Temperature Range(Rotor/Stator - Operating) +32 to +185 °F 0 to +85 °C
Temperature Range(Rotor - Compensated) +70 to +170 °F +21 to +77 °C
Temperature Range(Receiver - Operating) 0 to +122 °F -17.7 to 50 °C
Temperature Effect on Output(System - within compensated range) 0.002 %FS/°F 0.0036 %FS/°C
Temperature Effect on Zero Balance(System -
within compensated range)
0.002 %FS/°F 0.0036 %FS/°C
Position Sensitivity(180°rotation of sensor) ≤0.1 % FS ≤0.1 % FS
Electrical
Power Required(50 to 60 Hz) 9 to 18 VDC 9 to 18 VDC
[1]
Digital Resolution 16 Bit 16 Bit
Digital Sample Rate
26,484
samples/sec
26,484
samples/sec
Analog Resolution(based on ±10 V FSO and 16-bit resolution) 0.31 mV 0.31 mV
Physical
Maximum Speed 15,000 RPM 15,000 RPM
Permissible Axial Float(rotor to stator) 0.25 in 6.4 mm
Permissible Radial Float(rotor to stator) 0.25 in 6.4 mm
Rotating Inertia(without adaptors)
0.056 in-
lb/sec2
0.006 N-
m/sec2
Dynamic Balance per ISO G 2.5 per ISO G 2.5
Torsional Stiffness
5800 kin
-
lb/radian
655.312 kN
-
m/radian
Torsional Angle(at Full Scale Capacity) 0.020 ° 0.020 °
Housing Material(Sensor)
Anodized
Aluminum
Anodized
Aluminum
Weight(rotor/sensor) 3.5 lb 1.6 kg
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice.
OPTIONAL VERSIONS
Optional versions have identical specifications and accessories as listed for the standard model
except where noted below. More than one option may be used.
NOTES:
[1]
Supplied with universal AC power adaptor.
[2] Bolt joint slip torque is calculated assuming a coefficient of friction (µ)
of 0.1 and that grade 8
socket head cap screws are used and tightened to 30% of yield.
[3]
Root sum square of non
-
linearity, hysteresis, and non repeatability.
[4]
Selectable High Pass cutoff frequencies of 5, 10, 20, 200 and 500 Hz.
[5]
Selectable Low Pass cutoff frequencies of 10,000, 5000, 2500, 1200, 625 and 313 Hz.
[6]
Request Technical Note FTQ
-
STN5 regarding digital output signal.
[7] Extraneous load limits reflect the maximum axial load, lateral load, and bending moment
that may be applied singularly without electrical or mechanical damage to the sensor.
[8]
Where combined extraneous loads are applied, decrease loads proportionally.
[9] Request Application Note AP-1015 regarding the effects of extraneous loads on the torque
sensor output.
[10]
See PCB Declaration of Conformance PS069 for details.
SUPPLIED ACCESSORIES:
Model 012AC024AT Cable (1)
Model 182-028A Connector (1)
Model M0003978 Power supply (1)
Entered: DMW Engineer: JM Sales: RR
Approved: GLB
Spec Number:
Date: 1/10/2012 Date: 1/10/2012 Date: 1/10/2012 Date: 1/10/2012
40425
PCB Load & Torque, Inc.
24350 Indoplex Circle
Farmington Hills, MI 48335
UNITED STATES
Phone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Web site: http://www.pcbloadtorque.com