Pedego conveyor Quick start guide

1
ASSEMBLY INSTRUCTIONS
& OWNERS MANUAL

Introduction
Warning
Component Diagram
Carton Contents
Registration
Assembly Instructions
Required Assembly Tools
Assembly Steps
Torque Specications
Adjustments After Assembly
Cockpit
Drivetrain
Hydraulic Disc Brakes
Saddle & Seatpost
Tire Pressure
Appearance Care & Maintenance
Safety
Operating Procedures
Installation of the Battery
Removing the Battery
Charging the Battery
-Charger LED Indicator
-Battery Capacity LED Indicator
Battery Storage
Comfort Control Panel Overview
-Basic Screen Display
-Battery Level Indicator
-Accessing the Settings Menu
Comfort Control Panel Operations
-Turning the Power ON / OFF
-Headlight
-Adjusting Support Levels
Riding the Bicycle
USB Port
Before the First Ride
Charge the Battery
Hydraulic Disc Brake Bed-in Procedure
Practice Shifting Gears
Troubleshooting
Error codes
FAQ’s
Warranty
TABLE OF CONTENTS
4
10
11
13
20
23
24
28
42
43
45
46
6
8
13
13
18
20
28
20
28
21
29
21
22
32
32
37
40
41
42
42
42
43

4
PLEASE NOTE:
THIS MANUAL IS NOT INTENDED
AS A DETAILED SERVICE, REPAIR OR
MAINTENANCE MANUAL. PLEASE
SEEK ASSISTANCE FROM A QUALIFIED
TECHNICIAN FOR SERVICE, REPAIRS
OR MAINTENANCE.
Introduction

5
WELCOME
Thank you for choosing the Pedego Conveyor electric bike. We
believe this technology, with the benets of electric propulsion,
provides you with the perfect vehicle to increase your mobility,
extend your normal rides, and best of all, increase your fun!
Equipped with the Brose e-bike system, the Pedego Conveyor is
engineered to provide a design and riding experience that excites.
The system was designed to be quiet for an undisturbed ride, easy
to operate with features like compact and intuitive design, all while
providing excellent power to weight ratio for effective support and
great handling.
If you have any additional questions or concerns after reading this
manual, please contact Pedego at 800-646-8604 or
support.pedego.com.
Introduction

6
DO NOT DISASSEMBLE, MODIFY
OR REPLACE ELECTRICAL
COMPONENTS.
WARNING
Electric Bikes can be dangerous to use. The user or consumer
assumes all risk of personal injuries, damage, or failure of the
bicycle or system and all other losses or damages to themselves
and others and to any property arising as a result of using the
bicycle.
As with all mechanical components, the bicycle is subjected to
wear and high stresses. Different materials and components may
react to wear or stress fatigue in different ways. If the design life
of a component has been exceeded, it may suddenly fail possibly
causing injuries to the rider. Any form of crack, scratches or change
of coloring in highly stressed areas indicate that the life of the
component has been reached and it should be replaced.
For replacement parts, technical information and warranty
assistance, please contact Pedego at 800-646-8604 or
support.pedego.com.
Warning

7
YOUR INSURANCE POLICIES MAY NOT
PROVIDE COVERAGE FOR ACCIDENTS
INVOLVING THE USE OF THIS BICYCLE.
TO DETERMINE IF COVERAGE IS
PROVIDED YOU SHOULD CONTACT YOUR
INSURANCE COMPANY OR AGENT.
Warning

8
PEDEGO CONVEYOR COMPONENT DIAGRAM
Frame
Brakes
Drivetrain
Wheels
Rigid Fork
Brose e-Bike
System
1
1
1
1
1
1
2
2
22
2
2
3
3
3
3
3
4
5
3
4
4
5
6
7
5
6
7
Cockpit
1
2
34
5
5
6
Pedego Conveyor Component Diagram

9
PEDEGO CONVEYOR COMPONENT DIAGRAM
Frame:
Head tube
Top tube
Down tube
Seat tube
Seat stay
Chainstay
Dropout
Brakes:
Front Caliper
Rear Caliper
Rotor
Drivetrain:
Gates Carbon Belt
Gates Belt Drive Cog
Pedal
Wheels:
Hub
Spokes
Rim
Valve
Tire
Rigid Fork:
Fork legs
QR Thru-axle
Brose e-Bike System:
Comfort Control Panel
Battery
Drive Unit
Belt Drive Ring
Crank Arm
Speed Sensor
Spoke Magnet
1 1
1
1
1
1
2 2
2
2
2
2
3 3
3
3
4
5
3
4
4
5
6
7
5
6
7
Cockpit:
Stem
Handlebar
Grips
Shifter
Brake Levers
Headset
1
2
3
4
5
6
Pedego Conveyor Component Diagram

10
CARTON CONTENTS
Parts Kit
Owner’s Manual and Assembly Instructions
Battery Charger
Pedals
Front Disc Brake Rotor & Mounting Hardware
Front & Rear Reectors
Tool Kit
Touch Up Paint
Pedego Conveyor
Keys
36V 13Ah (468 Wh) Lithium-Ion Battery
x2
x1
x1
x1
Carton Contents

11
Registration information on next page
REGISTER YOUR PEDEGO TO JOIN
THE PEDEGO OWNERS GROUP
PLEASE REGISTER YOUR PEDEGO AT
pedego.com/register
Registration

12
RECORDING YOUR PEDEGO INFO
Bicycle Serial Number:
Battery Serial Number:
Model:
Color:
Size:
Date of Purchase:
Dealer’s Name:
Dealer’s Phone:
Dealer’s Email:
YOU MUST REGISTER YOUR PEDEGO
WITHIN 30 DAYS OF PURCHASE FOR
WARRANTY TO BE VALID
Registration
PLEASE REGISTER YOUR PEDEGO AT
pedego.com/register

13
Assembly Instructions
ASSEMBLY INSTRUCTIONS
Required Assembly Tools
• 4, 5, 6 mm Allen key
• 10 mm open end / socket wrench
• ¼” Torque wrench w/ 4, 5 mm Allen Bit & T25 Torx Bit
• ⅜” Torque wrench w/ 6 mm Allen Bit
• Diagonal Cutting Pliers
• Rotor truing fork - Park Tool DT-2
• Tire pump
Assembly Steps
Cut packaging straps and or
tape, carefully remove carton
staples, and open the top of
the box.
Remove the contents from
the box including the bicycle
and the parts kit. Cut the
zip ties securing the front
wheel to the bicycle and set
it aside.
1
2
Continued on next page...

14 Assembly Instructions
ASSEMBLY INSTRUCTIONS
Adjust the the handlebar
angle to a neutral position
and secure the handlebar to
the stem with a 5 mm Allen
key; nal adjustment angle
and torque will be set later.
4
Remove packaging from
the seatpost, loosen the
seatpost clamp with the
hand lever or 4mm Allen
key and extend the seatpost
from the frame. Secure the
seatpost in a workstand; if
you do not have a workstand
nd a level space to place
the bike on the oor, having a
second person will be helpful
with assembly.
3

15
Assembly Instructions
ASSEMBLY INSTRUCTIONS
Remove the remainder of
packaging material from the
bicycle and front wheel.
Attach the front fender and headlight to the crown of the fork
using a 5 mm Allen key and 10 mm open end or socket wrench.
The headlight bracket will attach in front of the fork while the
fender tab should be behind the fork. Secure the fender stays
the to fork legs with a 4 mm Allen key.
5
6
Continued on next page...

16 Assembly Instructions
ASSEMBLY INSTRUCTIONS
Open parts kit box and remove the pedals, disc brake rotor and
mounting hardware. Install the disc brake rotor to the front hub
with the supplied hardware to a torque specication of 4-6 Nm.
Remove the thru-axle from the fork by rotating the lever
counterclockwise, lightly grease the threads and body of
the thru-axle. Remove the transport spacer from the brake
caliper. Install the front wheel by holding the hub between the
fork dropouts and inserting the thru-axle into the fork lowers
and through the hub, then thread the thru-axle into the fork
clockwise and close the quick release lever. This should take a
medium amount of force; if the lever is too tight or loose, open
the lever and rotate clockwise or counterclockwise until the
desired lever tension is achieved. Make sure that the thru-axle
lever is tight enough so the lever does not open on its own.
7
8
Continued on next page...

17
ASSEMBLY INSTRUCTIONS
Grease the pedal spindle threads and install the pedal for each
respective crank arm. Please note that the right pedal has right
hand threads and the left pedal has left hand threads; they
both thread on toward the front of the bicycle. Do not force the
pedals if they are not threading in easily, double check that you
have the correct pedal; the right pedal will not thread into the
left crank arm and vice versa.
Make nal adjustments and tuning to the bike by going
through each mechanical gear and pulling both brake levers
to ensure the brakes work correctly. With the bike on the
ground, check that the handlebar component angle is set at a
fairly comfortable 45 degrees or so that the brake levers are
inline with your hands when sitting on the saddle. Tighten the
handlebar clamp bolts to the torque specication of 9-10Nm.
9
10
Assembly Instructions

18 Assembly Instructions
Area Component Fastener Tool Torque
Nm
Cockpit Brake Lever Clamp Bolt 5mm Allen
Key
6-8 Nm
Control Panel Clamp Bolt 2.5mm
Allen Key
0.3-0.5
Nm
Grip Lockring Bolt 3mm Allen
Key
2 Nm
Shifter Clamp Bolt 4mm Allen
Key
5-7 Nm
Stem Handlebar
Clamp
5mm Allen
Key
9-10 Nm
Steerer Tube
Clamp
5mm Allen
Key
14-15 Nm
Drivetrain Drive Unit Unit Fixing
Bolts
13mm
Socket
25-30 Nm
Drive Unit
Cover
Cover Fixing
Bolts
2.5m Allen
Key
0.1-0.3
Nm
Drive Ring Spider
Lockring
Park Tool
BBT-18
25-30 Nm
Crank Arms Fixing Bolts 8mm Allen
Key
42-45 Nm
Pedals Pedal Axle 6mm Allen
Key
20-25 Nm
Shifter Cable Cable Fixing
Bolt
10mm
Spanner
3.5-5.5
Nm
Speed Sensor Fixing Bolt T20 Torx
Key
0.8 Nm
Pedego Conveyor Torque Specications
Continued on next page...

19
Assembly Instructions
Area Component Fastener Tool Torque
Nm
Fork Brake Caliper Caliper Fixing
Bolts
5mm Allen
Key
6-8 Nm
Thru-axle QR Lever Toolless /
Hand
Medium
Pressure
Frame Brake Caliper Caliper Fixing
Bolts
5mm Allen
Key
6-8 Nm
Saddle Seatpost Head / Rail
Clamp
6mm Allen
Key
24-25 Nm
Seat Tube
Collar
4mm Allen
Key
6-7 Nm
MAX
Wheels Front Brake
Rotor
Fixing Bolts T25 Torx
Key
4-6 Nm
Rear Axle Axle Nuts 15mm
Socket
30-45 Nm
Rear Brake
Motor
Lockring Park Tool
FR-5.2
40 Nm
Spoke Magnet Fixing Bolt #2 Phillips 3 Nm
Pedego Conveyor Torque Specications Continued

20 Adjustments After Assembly
ADJUSTMENTS AFTER ASSEMBLY
Cockpit
• Adjust all of the components on the handlebar so they are easy
to reach. Position the brake levers so that they are inline with
your arms and can be pulled without excessive effort. The shift
levers and Comfort Control Panel should be adjusted so they
are easily operated with your thumbs while keeping your hands
securely on the grips.
Drivetrain
• The Pedego Conveyor is equipped with a gear sensor that will
momentarily cut off the power to the motor allowing the next
gear to engage smoothly. Take care to shift while pedaling lightly,
shifting while under load can inhibit the internal gear hub from
shifting to the selected gear.
• Shift through all of the gears to make sure the internal gear hub is
adjusted properly. Change the shift lever setting into gear 4 and
inspect the cassette joint and pulley to ensure the yellow setting
lines are aligned. Adjust cable tension at the shifter barrel adjuster
if necessary.
Continued on next page...