Pellas X R.Control TOUCH Guide

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INDEX
1SAFETY PRECAUTIONS ........................................ 4
2GENERAL INFORMATION .................................... 5
3DATA REFERRING TO DOCUMENTATION............ 5
4DOCUMENTATION STORAGE .............................. 5
5SYMBOLS AND MARKINGS USED ........................ 5
6WEEE 2002/96/EG ELECTRICITY AND
ELECTRONICS BILL........................................................... 5
USER MANUAL OF THE CONTROLLER ............ 7
7USER MENU STRUCTURE .................................... 8
8CONTROLLER MAINTENANCE ............................. 9
8.1 MAIN DISPLAY WINDOW DESCRIPTION .......... 9
8.2 CONTROLLER START UP................................. 10
8.3 BOILER TEMPERATURE SETTING ................... 10
8.4 FIRING UP...................................................... 10
8.5 OPERATION ................................................... 10
8.6 SUPERVISION ................................................ 11
8.7 BURNING OFF................................................ 12
8.8 PAUSE............................................................ 12
8.9 GRID .............................................................. 12
8.10 HOT WATER SETTINGS .................................. 12
8.11 HOT WATER TEMPERATURE SETTINGS ......... 13
8.12 HYSTERESIS OF HOT WATER.......................... 13
8.13 ACTIVATION SUMMER FUNCTION ................ 13
8.14 HOT WATER DISINFECTION ........................... 13
8.15 MIXER CIRCLE SETTINGS................................ 13
8.16 WEATHER CONTROL...................................... 14
8.17 NIGHT DECREASE SETTINGS DESCRIPTION.... 15
8.18 CIRCULAR PUMP CONTROL ........................... 15
8.19 FUEL LEVEL CONFIGURATION........................ 15
8.20 COOPERATION WITH ADDITIONAL FEEDER... 16
8.21 INFORMATION .............................................. 16
8.22 MANUAL CONTROL ....................................... 16
8.23 MENU FAVOURITE ........................................ 16
USER MANUAL OF CONTROLLER
INSTALLATION AND SERVICE SETTINGS....... 17
9HYDRAULIC SCHEMES ....................................... 18
9.1 SCHEME 1 ........................................................ 18
9.2 SCHEME 2 ........................................................ 19
9.3 SCHEME 3 ........................................................ 20
10 TECHNICAL DATA .............................................. 21
11 STORAGE AND TRANSPORT CONDITIONS......... 21
12 CONTROLLER INSTALLATION ............................ 21
12.1 ENVIRONMENTAL CONDITIONS .................... 21
12.2 INSTALLATION REQUIREMENTS .................... 21
12.3 INSTALLATION............................................... 22
12.4 ELECTRIC CIRCUIT CONNECTION ................... 22
12.5 SAFETY CONNECTIONS.................................. 24
12.6 ELECTRIC SCHEME ......................................... 24
12.7 TEMPERATURE SENSORS CONNECTION........ 25
12.8 WEATHER SENSORS CONNECTION................ 25
12.9 WEATHER SENSORS CHECKING ..................... 25
12.10 OPTICAL SENSOR CONNECTION .................... 26
12.11 MIXERS ROOM TEMPERATURE CONNECTION
...................................................................... 26
12.12 BOILER ROOM THERMOSTAT CONNECTION . 26
12.13 RESERVE BOILER CONNECTION ..................... 26
12.14 ALARMS SIGNAL CONNECTION ..................... 28
12.15 MIXER CONNECTION .....................................29
12.16 CIRCULAR PUMP CONNECTION .....................30
12.17 STB TEMPERATURE LIMITER CONNECTION ...30
12.18 ROOM PANEL CONNECTION ..........................30
13 STRUCTURE –SERVICE MENU ...........................31
14 SERVICE SETTINGS .............................................33
14.1 BURNER .............................................................33
14.2 BOILER ...............................................................35
14.3 CH AND HUW ....................................................36
14.4 BUFFER ..............................................................37
14.5 MIXER ................................................................37
14.6 OTHERS..............................................................38
15 SOFTWARE REPLACEMENT................................39
16 ALARMS DESCRIPTIONS.....................................40
16.1 FUMES MAX. TEMP. EXCEEDING ...................40
16.2 BOILER MAX. TEMP. EXCEEDING ...................40
16.3 BURNER MAX. TEMP. EXCEEDING..................40
16.4 BOILER TEMP. SENSOR DAMAGE...................40
16.5 BURNER TEMP. SENSOR DAMAGE .................40
16.6 COMMUNICATION LOSS................................40
16.7 FIRING UP FAILED ATTEMPT ..........................40
17 OTHER................................................................41
17.1 POWER STOPPAGE ........................................41
17.2 ANTIFREEZING PROTECTION .........................41
17.3 PUMP ANTI STANDSTILL FUNCTION ..............41
17.4 NETWORK FUSE REPLACEMENT ....................41
17.5 CONTROL PANEL REPLACEMENT ...................41
18 LAMBDA PROBE.................................................41
19 POSSIBLE FAULTS DESCRIPTION ........................42
20 COTROLLER CONFIGURATION BY BOILER
PRODUCER.....................................................................43
21 CHANGES REGISTER...........................................43

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1SAFETY PRECAUTIONS
Safety requirements are described in
following sections of this user’s manual.
Apart from them please obey requirements
described below.
Before installing, mending or
maintenance and during any
connecting works it is absolutely
necessary to disconnect the network
power and to make sure if the
connections and wires are not
electrically powered
After disengaging the controller by
keyboard there may still be a
dangerous electrical power on its
connections.
The controller must be used in
accordance with its destination
The controller must be covered with
the box
Additional automatic device must be
used to protect the boiler, central
heating and hot water installations
against the results of controller
breakdown or faults in its hardware.
It is essential to adjust parameters to
the given boiler time and to the fuel
type. All the conditions of usage the
installation must be considered. Faults
in adjusting the parameters may
cause boiler emergency mode
(overheating, backfire to the feeder,
etc.)
The controller is for boiler producers.
The boiler producer before its use
should check if the cooperation
between the controller and the boiler
is correct and is not dangerous.
The controller is not a spark-safe
device. It means that in emergency
mode may be the source of a spark or
high temperature which together with
dust or flammable gases can cause
fire or explosion.
The controller must be installed by the
boiler producer, in accordance with
valid norms and regulations
Modification of programmed
parameters should only be carried by
a person acquainted with this user’s
manual
The controller can only be used in
heating installations made in
accordance with valid norms and
regualations
The electrical circuit in which the
controller works should be protected
with a fuse proper for voltage used.
The controller can not be used with
damaged cover box
On no condition can any alterations to
the controller’s construction be made
The controller is equipped with an
electronic disconnector of connected
devices (working type 2Y in
accordance to PN-EN 60730-1) and
microdisconnector (working type 2B in
accordance to PN-EN 60730-1).
Children should not be allowed access
to the controller.

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2GENERAL INFORMATION
The controller is a modern electronic device
designed to handling the work of the pellet
boiler using help of optical flame brightness
sensor. The device is compactly build, easy
to install.
It can control the work of central heating and
hot water circuits and also control the work
of 5 mixing heating circuits. The required
temperature of heating circuits can be set on
the basis of data obtained from the main
sensor. The possibility of cooperation with
room thermostats, separate for each heating
circuit is beneficial for maintaining
comfortable temperature in heating rooms.
Moreover, the device turns on the spare
boiler (gas or oil one)
The controller can cooperate with additional
steering panel located in living rooms and
additional modul of lambda λsensor.
Handling of the controller is easy and
intuitive. The controller can be used within
the household and in small industrial
buildings.
3DATA REFERRING TO
DOCUMENTATION
The user’s manual of the controller is a
complementation of boiler documentation. In
particular it is necessary to apply the boiler
documentation. The user’s manual of the
controller is divided into two parts: for the
user and for the installer. However in both
parts vital information concerning safety is
included. That is why the user should get
aquainted with both parts of the user’s
manual.
We do not take responsibility for damages
caused by failing to observe the following
user manual.
4DOCUMENTATION STORAGE
We advise you to keep carefully this user
manual of installation and maintenance and
all other valid documentation, for immediate
use when needed. In case of removal or
selling the device all the documentation
should be handed to new user or owner.
5SYMBOLS AND MARKINGS USED
Following graphic symbols and markings are
used in the user manual:
-for relevant information and tips,
-for vital information related with
issues of property damage, health
and life risk of humans or domestic
animals,
Attention: by these symbols vital information
is marked. It is to allow easy understanding
of the user manual. User and installer is
however required to observe
recommendations not expressed by graphic
symbols!
6WEEE 2002/96/EG ELECTRICITY
AND ELECTRONICS BILL
The packaging and product is to be
utilised at the end of using period by a
proper recycling company.
The product can not be disposed together
with ordinary wastes.
The product can not be burned.

USER MANUAL OF THE CONTROLLER
R.Control TOUCH

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7USER MENU STRUCTURE
Boiler settings
Preset boiler temperature
Boiler weather control*
Boiler heating curve*
Parallel movement of curve*
Room temperature factor*
Power modulation
100%% blowing power
100%% Feeder work
100% Oxygen*
50%% Hysteresis H2
50% blowing power
50% Feeder work
50% Oxygen*
30% Hysteresis H1
30% blowing power
30% Feeder work
30% Oxygen*
Boiler hysteresis
Minimum boiler power FL
Maximum boiler power FL
Blowing power - grate*
Boiler oparation mode
Pellet
Grate
Regulation mode
Standard
FuzzyLogic
Fuel selection
Fuel level
Alarm level
Calibration of fuel level
Burner cleaning
Boiler night time decrease
On
Reduction value
Schedule
HUW settings
HUW preset temperature
HUW pump operation mode
Off
Priority
No priority
Summer
HUW tank hysteresis
HUW disinfection
HUW tank night time decrease
On
Reduction value
Schedule
Circulation pump night time decrease*
Summer/Winter
SUMMER mode
Summer
Winter
Auto
Activated temperature SUMMER *
Deactivated temperature SUMMER*
Mixer settings 1-5
Preset mixer temperature
Reduction of mixer thermostat
Mixer weather control*
Mixer heating curve *
Parallel movement of curve*
Room temperature factor*
Mixer night time decrease
On
Reduction value
Schedule
General settings
Clock
Date
Screen brightness
Sound
Language
Software update
WiFi settings*
* Not available if proper sensor or additional
module not connected or the parameter is
hidden.
Main menu
Information
Boiler settings
HUW settings *
Mixer 1-5 settings *
Summer/Winter
General settings
Manual control
Alarms
Service settings

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8CONTROLLER MAINTENANCE
In this chapter shortened controller’s handling is described.
8.1 MAIN DISPLAY WINDOW DESCRIPTION
Fig. 1 Main display window.
Key
1. Controller’s working modes: FIRING UP,
OPERATION, SUPERVISION, BURNING
OFF, BURNING OFF ON DEMAND, PAUSE
2. Boiler preset temperature,
3. Boiler measured temperature,
4. „Menu” enter list key
5. Information area:
- Fan,
- Feeder 1,
- Feeder 2,
- Pumps,
- Igniter,
- Operation on grid,
6. Measured temperature of hot water boiler
(HUW),
7. Preset hot water (HUW) boiler
temperature,
8. Clock and weekday
9. External (weather) temperature,
10. Functions having influence on preset
boiler temperature. Following symbols signal
respectively:
- Room thermostat
disconnection due to reaching
preset room temperature;
- Preset boiler temperature
decrease due to activated time
spans;
- Increase boiler preset
temperature during loading the hot
water boiler (HUW);
- Boiler preset temperature
increase from mixer circulation;
- Active return protection,
- Preset temperature increase
to load the buffer.
Both right and left window on main screen
can display different information. It is
possible to change information between:
mixer circuits (1, 2, 3, 4, 5), info, HUW or
fuel level window.
To display the fuel level view, set parameters
correctly.
Attention: fuel level can be seen in room
panel Room Control TOUCH.
WORK
THU
Boiler temperature
HUW temperature

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8.2 CONTROLLER START UP
After making sure that fuel is in the silo, and
the hatch is closed –the boiler can be
switched on. To activate boiler press the
screen “Boiler activated”, then “activate
controller?” sign will appear.
Fig. 2 Controller start up
After accepting, boiler will go into firing up
mode. There is another way to activate
boiler, Press MENU and then find and press
in round menu button: .
To switch off the boiler press MENU button
and then find and press button: .
Attention: the controller will go to burning off
process. Right after its finish a sign will
appear: “boiler switched off”.
8.3 BOILER TEMPERATURE SETTING
The preset boiler temperature and preset
circuits temperature can be set in the menu
(Possible temperatures are restricted with
range of respective service parameters of the
controller).
Menu →Boiler settings →Preset boiler
temperature
Menu →Mixer settings 1-5 →Preset
mixer temperature
Value of parameter: Preset boiler
temperature, is omitted by the controller
when preset boiler temperature is controlled
by weather sensor. Independently, the
preset boiler temperature is automatically
raised in order to load the HUW buffer and to
load heating circuits of mixers.
8.4 FIRING UP
FIRING UP mode is for automatic firing up of
furnace in boiler. Total time of firing up
process is depended on controller’s settings
(feeder operation time, heater operation
time, etc.) and on boiler’s condition before
firing up. Parameters influencing firing up
process are in the menu:
Menu → Service settings →
Burner settings →Firing up
In case of failed attempt of firing up the
furnace, another attempts are taken during
which amount of fuel (feeding time) is
reduced to 10% of first attempt’s dose.
Another attempts of firing-up are numbered
next to the symbol of an igniter .
After three failed firing up attempts an alarm
Failed firing up attempt is reported. Boiler’s
operation is then stopped. It is not possible
to automatically continue boiler’s operation.
Service intervention is required. After finding
and solving the cause of firing up failure the
boiler should be fired up again.
8.5 OPERATION
The fan operatres constantly –see Pic. 3.
Fuel feeder is engaged periodically. One
period consists of feeder operating time and
pause in feeding time.
Fig. 3 Fan and feeder operation periods.
Parameters related to Operation mode are :
Feeder operation time and Blowing power
located in:
Menu → Boiler settings →Power
modulation
and Cycle time operation located in Menu
→ Service settings →Burner settings →
Operation
There are two regulation modes responsible
for stabilization of boiler preset temperature:
feed time
OPERATION
feed time
OPERATION
feed interval
OPERATION
feed interval
OPERATION