Pfaff 3588-05/020 User manual

296-12-19 094/002
Betriebsanleitung engl. 08.12
This instruction manual applies to machines from
serial number 2 760 129 and software version
0380/003, 0381/003 onwards
INSTRUCTION MANUAL
3588-05/020
-15/020

This instruction manual applies to all versions and subclasses listed under
"Specifications".
Reprinting, copying or translation of PFAFF instruction manuals, whether in whole or in
part, is not permitted without our prior permission and not without written indication of the
source.
PFAFF Industriesysteme
und Maschinen AG
Hans-Geiger-Str. 12 - IG Nord
D-67661 Kaiserslautern

Index
Contents ..................................................................................Page
Register 01.................................................................................................5
1Safety .................................................................................................................................... 7
1.01 Directives............................................................................................................................... 7
1.02 General notes on safety......................................................................................................... 7
1.03 Safety symbols ...................................................................................................................... 8
1.04 Important notes for the user..................................................................................................8
1.05 Notes for operating and technical staff ..................................................................................9
1.05.01 Operating staff....................................................................................................................... 9
1.05.02 Technical staff ........................................................................................................................ 9
1.06 Danger warnings.................................................................................................................. 10
Register 02.................................................................................................9
2Proper use............................................................................................................................11
3Specifications ..................................................................................................................... 12
4Disposal of Machine .......................................................................................................... 13
5Transportation, packing and storage................................................................................ 14
5.01 Transportation to customer‘s premises ............................................................................... 14
5.02 Transportation inside the customer‘s premises................................................................... 14
5.03 Disposal of packing materials ..............................................................................................14
5.04 Storage ................................................................................................................................ 14
6Explanation of symbols..................................................................................................... 15
Register 03...............................................................................................15
7Controls .............................................................................................................................. 17
7.01 On/off switch ....................................................................................................................... 17
7.02 Stopptaster .......................................................................................................................... 17
7.03 Switch for the loading function ............................................................................................18
7.04 Double-start keys ................................................................................................................. 19
7.05 Handwheel........................................................................................................................... 19
7.06 Control panel........................................................................................................................ 20
Register 04............................................................................................... 19
8Mounting and commissioning the machine.................................................................... 21
8.01 Mounting ............................................................................................................................. 21
8.02 Removing the transit support bracket.................................................................................. 22
8.03 Mounting the spool holder................................................................................................... 22
8.04 Commisioning...................................................................................................................... 23
8.05 Switching the machine on/off ..............................................................................................24
8.06 PC interface ......................................................................................................................... 25
8.07 Selecting the language ........................................................................................................25
8.08 Adjusting the control panel .................................................................................................. 26
8.09 Checking / adjusting the zero points .................................................................................... 27

Index
Contents ..................................................................................Page
Register 05...............................................................................................31
9Preparation ......................................................................................................................... 33
9.01 Inserting the needle............................................................................................................. 33
9.02 Winding the bobbin thread, adjusting the thread tension.................................................... 34
9.03 Changing the bobbin / adjusting the bobbin thread tension ................................................35
9.04 Threading the needle / adjusting the needle thread tension................................................ 36
9.05 Selecting the program number ............................................................................................ 37
9.06 Selecting / configuring a sequence...................................................................................... 38
9.06.01 Selecting a sequence........................................................................................................... 38
9.06.02 Configuring a sequence ....................................................................................................... 39
9.07 Slide configuration ............................................................................................................... 40
9.08 Jig monitor (optional) ........................................................................................................... 41
9.08.01 Activating jig monitor ........................................................................................................... 41
9.08.02 Determining the jig code .....................................................................................................42
9.09 Setting the bobbin thread stitch counter.............................................................................. 43
9.10 Changing the part set ..........................................................................................................44
9.11 Loading the pre-cut parts..................................................................................................... 46
Register 06...............................................................................................45
10 Sewing ................................................................................................................................ 47
10.01 Automatic sewing mode......................................................................................................48
10.02 Manual sewing mode .......................................................................................................... 49
10.03 Sewing with sequences.......................................................................................................51
10.04 Program interruption ............................................................................................................ 52
10.05 Error messages.................................................................................................................... 53
11 Input .................................................................................................................................... 54
11.01 Overview of the functions in the input mode ...................................................................... 54
11.02 Creating / editing seam programs........................................................................................ 56
11.02.01 Block functions .................................................................................................................... 58
11.02.02 Image functions ................................................................................................................... 60
11.02.03 Inserting functions ............................................................................................................... 62
11.02.04 Other functions.................................................................................................................... 64
11.03 Seam programming example............................................................................................... 66
11.04 Program management .........................................................................................................77
11.05 Rights of access .................................................................................................................. 79
Register 07...............................................................................................81
12 Care and maintenance....................................................................................................... 83
12.01 Care and maintenance intervals........................................................................................... 83
12.02 Cleaning the machine ..........................................................................................................84
12.03 Cleaning the hook................................................................................................................ 85
12.04 Cleaning the blower air filter................................................................................................ 85
12.05 Cleaning the air filter of the air-filter/lubricator .................................................................... 86
12.06 Checking/adjusting the air pressure..................................................................................... 86
12.07 Checking the oil level of the sewing head lubrication .......................................................... 87
12.08 Lubricating the needle bar frame eccentric ......................................................................... 87
12.09 Lubricating sewing jig feed .................................................................................................. 88

Index
Contents ..................................................................................Page
12.10 Lubricating the pocket plate guide....................................................................................... 89
13 Adjustment ......................................................................................................................... 90
13.01 Notes on adjustment ...........................................................................................................90
13.02 Tools, gauges and other accessories for adjusting ............................................................. 90
13.03 Abbreviations ....................................................................................................................... 90
13.04 Removing/inserting sewing head......................................................................................... 91
13.05 Adjusting the sewing head ..................................................................................................92
13.05.01 Spacing between sewing head and bedplate ...................................................................... 92
13.05.02 Sewing head position in relation to the bedplate................................................................. 93
13.05.03 Upper and lower toothed belt guards ................................................................................ 94
13.05.04 Counterweight..................................................................................................................... 95
13.05.05 Preadjusting the needle height ............................................................................................ 96
13.05.06 Zero stitch ............................................................................................................................ 97
13.05.07 Centering the needle in the needle hole.............................................................................. 98
13.05.08 Zigzag stitch movement....................................................................................................... 99
13.05.09 Needle bar rise, hook-to-needle clearance, needle height and needle guard .................... 100
13.05.10 Bobbin case opener stroke ................................................................................................ 102
13.05.11 Counter presser lifting stroke............................................................................................. 103
13.05.12 Counter presser height ...................................................................................................... 104
13.05.13 Counter presser position ................................................................................................... 105
13.05.14 Zigzag stitch width ............................................................................................................. 106
13.05.15 Resting position of the roller lever / radial position of the control cam.............................. 107
13.05.16 Thread catcher height ........................................................................................................ 108
13.05.17 Thread catcher position and knife height ........................................................................... 109
13.05.18 Knife pressure.....................................................................................................................110
13.05.19 Bobbin thread clamp spring ................................................................................................111
13.05.20 Manual cutting test .............................................................................................................112
13.05.21 Presser height.....................................................................................................................113
13.05.22 Bobbin winder.....................................................................................................................114
13.05.23 Needle thread tension release............................................................................................115
13.05.24 Thread check spring and slack thread regulator ..................................................................116
13.05.25 Sewing head lifting cylinder ................................................................................................117
13.05.26 Hook lubrication ..................................................................................................................118
13.06 Adjusting the folding, feed and stacker devices................................................................. 120
13.06.01 Aligning the sewing jig....................................................................................................... 120
13.06.02 Height of the pocket plate guide........................................................................................121
13.06.03 Aligning the pocket plate arm ............................................................................................ 122
13.06.04 Aligning the pocket plate guide.......................................................................................... 123
13.06.05 Front pocket plate position................................................................................................. 125
13.06.06 Monitoring the sewing jig feed ..........................................................................................126
13.06.07 Positioning the edge folding unit........................................................................................ 127
13.06.08 Aligning the die .................................................................................................................. 129
13.06.09 Control sequence of the folder plates................................................................................ 130
13.06.10 Position of folder plates ..................................................................................................... 131
13.06.11 Position of corner folders................................................................................................... 132
13.06.12 Aligning the seam in relation to the pocket........................................................................ 133
13.06.13 Seam backtack distance .................................................................................................... 134
13.06.14 Stacking device .................................................................................................................. 135

Index
Contents ..................................................................................Page
13.06.15 Aligning the feed rollers ..................................................................................................... 136
13.07 Shaping folder plates ......................................................................................................... 137
13.07.01 New installation / self-manufacture of folder plates........................................................... 137
13.07.02 Slanting the lateral folder plates......................................................................................... 138
13.08 Service menu..................................................................................................................... 139
13.08.01 Coldstart ............................................................................................................................ 140
13.08.02 Loading / updating the operating program......................................................................... 141
13.09 Sewing motor adjustments................................................................................................ 142
13.10 Parameter settings............................................................................................................. 143
13.10.01 Selecting and altering parameters. .................................................................................... 143
13.10.02 List of parameters.............................................................................................................. 144
13.10.03 Carriage start (NIS)............................................................................................................. 149
13.10.04 Zig-zag delay on/off ............................................................................................................ 150
13.10.05 Stacker rolling time ............................................................................................................ 150
Register 08.............................................................................................149
14 Control............................................................................................................................. 151
14.01 Basic setting / Diagnosis / Pin assignment ........................................................................ 151
14.01.01 Basic control unit A20 ........................................................................................................ 151
14.01.02 Sewing drive A22............................................................................................................... 153
14.01.03 Stepping motor drive A21 .................................................................................................. 155
14.01.04 Stacker motor drive............................................................................................................ 156
14.01.05 AC-Line-Controller.............................................................................................................. 156
14.02 Description of the error messages .................................................................................... 157
14.02.01 General errors .................................................................................................................... 157
14.02.02 CAN-errors ......................................................................................................................... 159
14.02.03 Stitch generation error ....................................................................................................... 160
14.02.04 Sewing motor errors .......................................................................................................... 161
14.02.05 Errors – Stepping motor drive ............................................................................................ 162
14.02.06 Errors - Stacker drive.......................................................................................................... 163
14.03 List of outputs and inputs .................................................................................................. 164
14.03.01 CAN-Nodes 1 ..................................................................................................................... 164
14.03.02 CAN-Nodes 2 ..................................................................................................................... 165
14.03.03 CAN-Nodes 3 ..................................................................................................................... 166
14.03.04 Special outputs .................................................................................................................. 167
14.04 Boot key............................................................................................................................. 167
15 Pneumatics-switch diagram............................................................................................ 168
16 Circuit diagrams............................................................................................................... 175
Register 09.............................................................................................131
Parts list
Register 10.............................................................................................131
Miscellaneous

7
Safety
1 Safety
1.01 Directives
The machine has been constructed in accordance with the requirements listed in the
EC Declaration of Conformity and the Declaration of Incorporation.
In addition to this Instruction Manual, also observe all generally accepted, statutory and
other regulations and legal requirements and all valid environmental protection regulations!
The regionally valid regulations of the social insurance society for occupational accidents or
other supervisory organizations are to be strictly adhered to!
1.02 General notes on safety
●This machine may only be operated by adequately trained operators and only after having
completely read and understood the Instruction Manual!
●All Notes on Safety and Instruction Manuals of the motor manufacturer are to be read be-
fore operating the machine!
●The danger and safety instructions on the machine itself are to be followed!
●This machine may only be used for the purpose for which it is intended and may not be
operated without its safety devices. All safety regulations relevant to its operation are to
be adhered to.
●When exchanging sewing tools (e.g. needle, roller presser, needle plate and bobbin),
when threading the machine, when leaving the machine unattended and during mainte-
nance work, the machine is to be separated from the power supply by switching off the
On/Off switch or by removing the plug from the mains!
●Everyday maintenance work is only to be carried out by appropriately trained personnel!
●Repairs and special maintenance work may only be carried out by qualified service staff
or appropriately trained personnel!
●Work on electrical equipment may only be carried out by appropriately trained personnel!
●Work is not permitted on parts and equipment which are connected to the power supply!
The only exceptions to this rule are found in the regulations EN 50110.
●Modifications and alterations to the machine may only be carried out under observance
of all the relevant safety regulations!
●Only spare parts which have been approved by us are to be used for repairs! We express-
ly point out that any replacement parts or accessories which are not supplied by us have
not been tested and approved by us. The installation and/or use of any such products can
lead to negative changes in the structural characteristics of the machine. We are not liable
for any damage which may be caused by non-original parts.

Safety
8
1.03 Safety symbols
Danger!
Special points to observe.
Danger of injury to operating or technical staff!
Caution
Do not operate without finger guard and safety de-
vices.
Before threading, changing bobbin and needle, cleaning
etc. switch off main switch.
1.04 Important notes for the user
●This instruction manual belongs to the equipment of the machine and must be available
to the operating staff at all times.
●This instruction manual must be read before the machine is operated for the first time.
●Both operating and technical staff must be instructed on the safety devices of the mach-
ine and on safe working methods.
●It is the duty of the user to operate the machine in perfect running order only.
●The user must ensure that none of the safety devices are removed nor put out of work-
ing order.
●The user must ensure that only authorized persons operate and work on the machine.
For further information please refer to your PFAFF agency..
I

Safety
9
1.05 Notes for operating and technical staff
1.05.01 Operating staff
Operating staff are the persons responsible for setting up, operating and cleaning the machi-
ne and for eliminating any malfunctioning in the sewing area.
The operating staff is obliged to observe the following points:
●The notes on safety in this instruction manual must always be observed!
●Any working methods, which adversely affect the safety of the machine, must be avoi-
ded.!
●Loose-fitting clothing should be avoided. No jewellery, such as chains and rings, should
be worn!
●Ensure that only authorised persons enter the danger area of the machine!
●Any changes occurring on the machine, which may affect its safety, must be reported to
the user immediately.
1.05.02 Technical staff
Technical staff are persons who have been trained in electrical engineering/electronics and
mechanical engineering. They are responsible for lubricating, servicing, repairing and adjus-
ting the machine.
The technical staff is obliged to observe the following points:
●The notes on safety in this instruction manual must always be observed!
●Before carrying out any adjustment or repair work the main switch must be switched off
and measures taken to prevent it from being switched on again!
●Never work on parts or equipment still connected to the power supply! Exceptions are
only permissible in accordance with the regulations EN 50110.
●All safety covers must be replaced after the completion of maintenance or repair work!

Safety
10
1.06 Danger warnings
A working area of 1mmust be kept free both in front of and behind the
machine, so that easy access is possible at all times.
Never put your hands in the sewing area during sewing!
Danger of injury by the needle!
Never leave objects on the table while adjusting the machine settings! Objects
can become trapped or be slung away! Danger of injury by hurled objects!
Do not operate the machine without protective covers 1, 2, 3, 4and 5!
Danger of crushing between moving parts of the pneumatic or feed systems!
Do not operate the machine without take-up lever guard 6!
Danger of injury by the movement of the take-up lever!
Do not operate the machine without the finger guard 7!
Danger of injury by the needle!
Do not put your hands or fingers in needles 8of the fabric retainer!
With the needle strip engaged (needles up) there is danger of injury near the
needle strip due to the projecting needles!
Fig. 1 - 01
8
7
1
2
3
4
5
6

11
Proper use
2 Proper use
The PFAFF 3588-05/020 and PFAFF 3588-15/020 is used for folding and sewing on pockets
on jeans, workwear and similar garments.
Any and all uses of this machine which have not been approved of by the
manufacturer are considered to be inappropriate! The manufacturer cannot be
held liable for any damage caused by the inappropriate use of the machine!
The appropriate use of the machine includes the observance of all operational,
adjustment, maintenance and repair measures required by the manufacturer!

12
Specifications
3 Specifications▲
Sewing head: ..................PFAFF sewing head for mechanized sewing units with vertical hook
Max. speed:
PFAFF 3588-05/020........................................................................................... max. 4000 spm
PFAFF 3588-15/020........................................................................................... max. 3600 spm
Stitch length:............................................................................................................max. 6 mm
Stitch type:..........................................................................................................301 (lockstitch)
Needle system:.......................................................................................................... 134, 1955
Needle size: .................................................................................... 100 - 140 Nm / MR3 - MR5
Motor speed: .....................................................................................................max. 4000 rpm
Connection voltage: .......................................................................230 V ± 10%, 50 - 60 Hz AC
Power requirement: ........................................................................................................2.2 kW
Leakage current ........................................................................................................... < 5 mA◆
Max. control range:
PFAFF 3588-05/020.............................................................................................250 x 250 mm
PFAFF 3588-15/020.............................................................................................280 x 280 mm
Storage capacity: ......................................................................................... 5 000.000 stitches
Working air pressure:................................................................................................. min. 6 bar
Air consumption:.......................................................................................... approx. 25 l / cycle
Ambient temperature
85% rel. humidity (condensation not permitted): ...................................................... 5 – 40° C
Noise data
Emission sound pressure level at the workplace
at a sewing speed of 4000 spm ........................................................................ LpA < 78 dB(A)■
(Noise measurement in acc. with DIN 45 635-48-A-1, ISO 11204, ISO 3744, ISO 4871)
Dimensions of machine:
Length:.......................................................................................................... approx. 2250 mm
Width: .............................................................................................................approx. 1150 mm
Height: ........................................................................................................... approx. 1450 mm
Table height:....................................................................................................... 870 - 1170 mm
Net weight: ..................................................................................................................... 600 kg
▲Subject to alteration
◆Due to the use of network filters there is a nominal leakage current of < 5 mA.
■K
pA = 2,5dB

13
Disposal of Machine
4 Disposal of Machine
●Proper disposal of the machine is the responsibility of the customer.
●The materials used for the machine are steel, aluminium, brass and various plastic
materials. The electrical equipment comprises plastic materials and copper.
●The machine is to be disposed of according to the locally valid pollution control regula-ti-
ons; if necessary, a specialist ist to be commissioned.
Care must be taken that parts soiled with lubricants are disposed of separately
according to the locally valid pollution control regulations!

Transportation, packing and storage
14
5 Transportation, packing and storage
5.01 Transportation to customer‘s premises
The machines are delivered completely packed.
5.02 Transportation inside the customer‘s premises
The manufacturer cannot be made liable for transportation inside the customer‘s premises
nor to other operating locations. It must be ensured that the machines are only transported
in an upright position.
5.03 Disposal of packing materials
The packing materials of this machine comprise paper, cardboard and VCE fibre. Proper dis-
posal of the packing material is the responsibility of the customer.
5.04 Storage
If the machine is not in use, it can be stored as it is for a period of up to six months, but It
should be protected against dust and moisture.
If the machine is stored for longer periods, the individual parts, especially the surfaces of
moving parts, must be protected against corrosion, e.g. by a film of oil.

15
Explanation of symbols
6 Explanation of symbols
In this instruction manual, work to be carried out or important information is accentuated by
symbols. These symbols have the following meanings:
Note, information
Cleaning, care
Lubrication
Maintenance, repairs, adjustment, service work
(only to be carried out by technical staff)

Controls
17
7 Controls
7.01 On/off switch
●By turning on/off switch 1, the power supply to the machine is switched on or off.
1
7.02 Stopptaster
●By pressing the stop switch 1, the com-
plete work cycle is stopped, see chapter
10.04 Program interruption.
Fig. 7 - 02
1
Fig. 7 - 01

Controls
18
7.03 Switch for the loading function
●The function of the switch 1can be adap-
ted to the various requirements for loa-
ding the workpiece.
The adjustment is made with
parameter "11 3 " and "11 4 ", see
Chapter 13.10.02 Parameter
List.
With the needle strip engaged
(needles up) there is danger of
injury near the needle strip due
to the projecting needles!
Fig. 7 - 03
1

Controls
19
7.04 Double-start keys
●In MANUAL operation mode, when both double-start keys 1are activated simultaneously
the folder is moved lowered.
●In AUTOMATIC operation mode, when both double-start keys 1are activated simultane-
ously the entire program sequence is started.
●The double-start keys 1also are used to continue the program after the bobbin has been
replaced or the program has been interrupted.
7.05 Handwheel
●By turning and simultaneously pushing
the handwheel 1in, the needle bar can
be positioned manually as required.
Fig. 7 - 05
1
Fig. 7 - 04
1
1

Controls
20
Fig. 7 - 06
1
7.06 Control panel
The current operating conditions are displayed on control panel 1. Operation takes place in a
constant dialogue between the control unit and the operator. For this purpose, depending on
the operating condition of the machine, different symbols and/or texts are displayed. If the
symbols or texts are framed, these show functions which can be selected by pressing the
appropriate position on the monitor. By pressing the corresponding function this is carried
out or switched on or off immediately, or a further menu appears, e.g. for entering a value.
Activated functions are shown with inverted symbols. Unframed symbols or texts are only
used for display purposes and cannot be selected by pressing.
Description of the functions
Normal symbol = function switched off (inactive)
Inverted symbol = function switched on (active)