Pfannenberg DTS 3641 User manual

DTS 3641, 3661, and 3681
Indoor and Outdoor Cooling Units
Danger!
Burrs caused by production may be present on the metal edges of the
unit. Always wear protective gloves when carrying out maintenance
work and installation. In case of a warranty claim, exact details on the
fault (photograph, if possible); the unit part number and serial number
of the cooling unit are required.
885408005
Pfannenberg Inc.
Subsidiary of the Pfannenberg Group
68 Ward Road—Lancaster, NY 14086
Phone: [phone]—Fax: [phone]
www.pfannenbergusa.com
Warranty Conditions:
(WARRANTY IS VALID FOR 1 YEAR)
Warranty becomes null and void:
In case of improper usage of the unit, noncompliance with operating conditions
or nonobservance of instructions.
If operated in rooms in which corrosives or acids are present in the atmosphere.
In case of damage caused by contaminated or jammed air filters.
If a non-authorized person interrupts the cooling circulation, modifies the unit or
changes the serial number.
In case of damage caused by transport or by accidents.
For the exchange of parts by non-authorized companies.
In order to maintain your warranty rights please observe the following when
returning the unit.
Enclose an exact description of the fault in the shipping package.
Enclose proof of delivery (delivery note or copy of invoice).
Return the unit together with all accessories; use the original packaging or
packaging of equivalent quality, send the unit freight prepaid and covered by an
adequate transport insurance.
Safety:
Cooling units produced by Pfannenberg are designed for dissipating heat from
switch cabinets. During each cooling process condensate can be produced.
The cooling unit may only be used under the ambient conditions specified on
the enclosed sheet.
The cooling unit is to a large measure maintenance-free, (See Maintenance
Section)
Every other use is considered as non-authorized use making any warranty null
and void.
The electrical equipment must be regularly checked. Any faults such as loose
connections or scorched cables must be removed immediately.
Work on the cooling system and on electrical components may only be carried
out by authorized specialist personnel.
Compliance with applicable safety and environmental regulations is mandatory.
Unpacking:
Prior to and during unpacking make a visual inspection of the cooling unit to
see whether any damage has occurred during transportation.
Pay special attention to loose parts, dents, scratches, visible loss of oil etc.
Any damage must be reported immediately to the delivering carrier.
Save the carton and packaging material and request an inspection.
Then file a claim with the delivering carrier.
Before disposing of packaging material ensure that it does not contain any
loose components.
Cleaning and Maintenance:
The cleaning intervals depend upon the relevant operating condi-
tions. In particular, observe the following instructions:
Clean the heat exchanger regularly.
Clean the heat exchanger using a soft brush or pressurized air.
It is recommended that the condensate run off opening be checked
regularly.
If the cooling units are provided with a filter, clean the filter mat regularly.
The cleaning intervals or the intervals for replacement of the filter mat
mainly depends upon ambient conditions (air quality.)
You can rinse the filter mat using water heated to 40 C and commercially
available mild detergent.
It is possible to remove any dirt by knocking the mat slightly, vacuum
cleaning it or blowing it out.
If the filter mat is oily or greasy, please replace.
Caution!
Protect the electric components against leakage.
Do not use any pointed of sharp-edged objects. The ribs should not be
compressed or damaged during the cleaning process.
If the covering hood is removed, the electric plug-in connections on the
inside must be removed by hand. During fitting do not forget to plug-in!
Fault Possible Cause Remedy
Unit fails to
cool. Internal
fan is running.
Temperature setting to high. Check temperature setting.
Unit fails
to cool
sufficiently.
Required cooling
capacity exceeds capacity
of unit.
Dirty filter or condenser.
Lack of refrigerant.
Internal and external fans
not working.
Air not circulating properly
inside the switch cabinet.
Check ambient temperature and
internal load.
Clean condenser. Clean or replace
filter.
Call authorized technician. Check
unit for leaks.
Call authorized technician. Check
fan capacitors. Replace fans.
Check enclosure and air circulation
inside enclosure. Air intake and
exhaust must be unimpeded by
components.
Condensate
accumulates in
switch cabinet.
Exiting temperature is too
low. Enclosure is not
sufficiently sealed.
Set cooling unit to a higher tem-
perature setting. Close enclosure
door and improve the seal in the
enclosure.
Condensate
fails to drain. Condensate drain is clogged. Clean condensate drainage. Condensate drainage hose must
be inclined downward without
showing a bend.
Indication
Faults LED:
Door Contact
High Pressure
Start Up
*C = Off, CF = Off, EF = Off
*C = Off, CF = Off, EF = On
*C = On, CF = On, EF = On
**Sequence: 1, (Contacts Closed)
***Sequence: 2, (Contacts Open)
****Sequence: 3, (Contacts Open)
**Sequence 1: (User Error)
***Sequence 2: (Unit Fault)
****Sequence 3: (Test/start-up mode)
*C = Compressor; CF = Condenser Fan; EF = Evaporator Fan

623mm [24 1/2”]
WITH RAIN HOOD
3661 & 3681 519mm [20 7/16”]
WITHOUT RAIN HOOD
DTS 3641
485mm
[19 1/8”]
1666mm
[65 5/8”]
TEST THE UNIT FOR FUNCTIONALITY PRIOR TO MOUNTING THE AIR
CONDITIONER ON THE ENCLOSURE.
Testing and Startup Procedure:
Operating Conditions:
WARNING!
THE CONTACTS MAY BE LOADED WITH MAX. 230V, 10A.
Hz
+ / - 3Hz+ / - 10%
Centralized Fault Indication:
The signal of a fault in the cooling unit is caused by the high pressure
switch being opened.
This fault is displayed by the breaking of a potential-free contact. Therefore,
if the fault wire breaks, a fault signal will be simulated.
When unit is plugged in, the drawn-in switch cabinet internal air tempera-
ture is measured by a temperature sensor.
If the compressor and condenser fan do not turn on, adjust the thermostat
down to a lower setting that will call for the compressor and condenser fan.
You should feel a temperature difference between the inlet and outlet air.
Door Contact: (All Units)
To avoid an increased production of condensate and for safety reasons a
door limit switch should be connected to the terminals provided
(see circuit diagram, housing cover or supplement.)
Connections:
PCB Board
Relay
Main Power
Connection
Terminal
Blocks
460 Volt
Transformer
General Information:
Installation:
When tightening the bolts the gasket should be evenly compressed half the
thickness of the gasket. Over compression of the gasket will not provide a better
seal to the enclosure.
MAKE SURE NOTHING IS MOUNTED 6 INCHES IN FRONT OF INLET FAN.
CAUTION!
If the cooling unit is mounted on a switch cabinet door, it must be confirmed that the
hinge can support the additional weight or that the switch cabinet will not topple over
when the door is opened.
CAUTION!
Make cutouts required to the enclosure prior to mounting the air conditioner. Make
sure that metal particles are not allowed to enter the enclosure.
Electrical Connection:
All power connections and repairs should be carried out by an authorized
trained electrician.
No other equipment should be connected to this circuit to prevent overloading.
Both main voltage and frequency must correspond to the nominal values indi-
cated on the nameplate of the cooling units.
ATTENTION!
THE COOLING UNIT MAY BE DAMAGED IF THE VOLTAGE IS TOO HIGH.
Minimum Circuit Protection Class CC
NAME PLATE
125% of Run Load Amps
Short Circuit Protection for:
230V: 3500 Amps; 400/460V: 5000 Amps
Handling:
Storage:
Failure to observe these instructions will render the warranty provisions null and void.
If it is necessary to store the air conditioner in a horizontal position prior to mounting, make
sure that it is placed in a vertical position for a minimum of 1 hour prior to starting the unit.
Running the compressor without oil in the compressor will cause permanent damage to the air
conditioner, and void the warranty of the unit.
[Drilling Template Available on http://www.pfannenbergusa.com]
Mounting Insulation Installation:
Side Iso—Side Iso must be applied
on mounting holes on left and right
sides.
Top Iso—Ensure notch and groove
match sides. Two strips will be
placed across the top edge.
Must extend to side Iso; mid and
bottom of unit.
Door Contact
Electrical Connection
Technical Information: 230 Volt 60 Hz
Amp Draw: 20 Amps
Capacity (95F/95F)[35C/35C]: 3641: 20753 BTUH [6079 W] 3661/81: 19848 BTUH [5814 W]
Capacity (122F/95F)[50C/35C]: 3641: 15776 BTUH [4621 W] 3661/81: 16011 BTUH [4690 W]
3641:105kg [230lbs]; 3661:108kg [238lbs]; 3681:109kg [240lbs]Weight:
Technical Information: 460 Volt 50/60 Hz
Amp Draw: 9 Amps
Capacity (95F/95F)[35C/35C]: 3641: 21788 BTUH [6382 W] 3661/81: 20825 BTUH [6100 W]
Capacity (122F/95F)[50C/35C]: 3641: 16564 BTUH [4852 W] 3661/81: 16810 BTUH [4924 W]
3641:105kg [230lbs]; 3661:108kg [238lbs]; 3681:109kg [240lbs]Weight:
Technical Information: 400 Volt 50/60 Hz
Amp Draw: 10 Amps
Capacity (95F/95F)[35C/35C]: 3641: 19609 BTUH [5743 W] 3661/81: 18742 BTUH [5490 W]
Capacity (122F/95F)[50C/35C]: 3641: 14908 BTUH [4366 W] 3661/81: 15129 BTUH [4431 W]
3641:105kg [230lbs]; 3661:108kg [238lbs]; 3681:109kg [240lbs]Weight: