Pfeiffer Vacuum PM Z01 300 A User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE
Air cooling

Dear customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new Pfeiffer Vacuum accessory
should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
2/24

Table of contents
1 About this manual 6
1.1 Validity 6
1.1.1 Applicable documents 6
1.1.2 Variants 6
1.2 Target group 6
1.3 Conventions 6
1.3.1 Instructions in the text 6
1.3.2 Pictographs 7
1.3.3 Abbreviations 7
1.3.4 Stickers on the product 7
2 Safety 8
2.1 General safety information 8
2.2 Safety instructions 8
2.3 Safety precautions 9
2.4 Limits of use of the product 9
2.5 Proper use 9
2.6 Foreseeable misuse 9
2.7 Personnel qualification 9
3 Product description 11
3.1 Function 11
3.2 Identifying the product 11
3.3 Scope of delivery 11
4 Installation 12
4.1 Connecting the air cooling for 24 V DC 12
4.2 Connecting the air cooling for 115/230 V AC 14
4.2.1 Connecting the air cooling for HiPace 60 P, HiPace 80, and Split-
Flow 50
15
4.2.2 Connecting the air cooling for HiPace 300, HiPace 400, HiPace 700
and HiPace 800
15
4.2.3 Connecting to mains power supply 16
4.3 Connecting the air cooling, 24 V DC for TeleTC 16
5 Operation 18
6 Technical data and dimensions 19
6.1 Technical data 19
6.2 Dimensions 20
Declaration of Conformity 22
Table of contents
3/24

List of tables
Tbl. 1: Applicable documents 6
Tbl. 2: Versions of the air cooling for turbopumps 6
Tbl. 3: Abbreviations used in this document 7
Tbl. 4: Stickers on the product 7
Tbl. 5: Permissible ambient and operating conditions 9
Tbl. 6: Parameter settings in the electronic drive unit of the turbopump 18
Tbl. 7: Air cooling with M8 connecting thread unshielded, 24 V DC 19
Tbl. 8: Air cooling with M8 connecting thread shielded, 24 V DC 19
Tbl. 9: Air coolings with M12 connecting thread, 24 V DC 19
Tbl. 10: Air coolings 115/230 V/AC 19
Tbl. 11: Air coolings 115/230 V/AC 20
List of tables
4/24

List of figures
Fig. 1: Position of the sticker on the product 7
Fig. 2: Layout of air cooling 11
Fig. 3: Connecting the air cooling to HiPace 30, HiPace 80, HiPace 60 P and Split-
Flow 50
12
Fig. 4: Connecting the air cooling to HiPace 300 with TC 110/TC 120 12
Fig. 5: Connecting the air cooling to HiPace 300 with TC 400 13
Fig. 6: Connecting the air cooling to HiPace 350 and HiPace 450 13
Fig. 7: Connecting the air cooling to HiPace 400, HiPace 700 and HiPace 800 14
Fig. 8: Fitting the mounting bracket for air cooling 15
Fig. 9: Mounting the air cooling onto the bottom part 15
Fig. 10: Mains connection 16
Fig. 11: Mounting the air cooling to the electronic drive unit TC 400 17
Fig. 12: Dimensions PM Z01 300 A | PM Z01 360 A | PM Z01 348 20
Fig. 13: Dimensions PM Z01 301 A | PM Z01 302 A | PM Z01 361 A | PM Z01 362 A 20
Fig. 14: Dimensions PM Z01 303 A | PM Z01 363 A 20
Fig. 15: Dimensions PM Z01 304 A | PM Z01 364 A 21
Fig. 16: Dimensions PM Z01 373 | PM Z01 374 21
List of figures
5/24

1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Document
Declaration of conformity A component of these instructions
Tbl. 1: Applicable documents
You can find this document in the Pfeiffer Vacuum Download Center.
1.1.2 Variants
24 V DC versions 115/230 V AC versions
● HiPace 30
● HiPace 60 P
● HiPace 80
● SplitFlow 50/80
● HiPace 300
● HiPace 350
● HiPace 400
● HiPace 450
● HiPace 700
● HiPace 800
● HiPace 60 P
● HiPace 80
● SplitFlow 50/80
● HiPace 300
● HiPace 400
● HiPace 700
● HiPace 800
Tbl. 2: Versions of the air cooling for turbopumps
1.2 Target group
This operating instructions is intended for persons who
●install,
●operate.
The work described in this document may be carried out only by people who have completed suitable
technical training (experts), or who have received equivalent training from Pfeiffer Vacuum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
About this manual
6/24

Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
1.3.3 Abbreviations
Abbreviation Meaning in this document
DC Direct current
M8 Metric thread size, nominal size 8 mm
WAF Width Across Flats
TC Electronic drive unit (turbo controller)
USB Universal Serial Bus
Tbl. 3: Abbreviations used in this document
1.3.4 Stickers on the product
This section describes all the stickers on the product along with their meaning.
Mod.: Air cooling
Mod.-Nr.: PM Z01 302 A
D-35641 Asslar
Made in Germany
Input: 24 V/DC
12/2019
Rating plate (example)
The rating plate is located on the fan housing
Tbl. 4: Stickers on the product
1
Fig. 1: Position of the sticker on the product
1 Rating plate
About this manual
7/24

2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety instructions
All safety instructions in this document are based on the results of the risk assessment carried out in
accordance with Low Voltage Directive 2014/35/EU. Where applicable, all life cycle phases of the prod-
uct were taken into account.
Risks during installation
DANGER
Danger to life from electric shock
Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of
the mains supply leads to the risk of touchable live housing parts. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, carry out an earthed conductor check.
WARNING
Risk of fatal injury due to electric shock on account of incorrect installation
The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to
life-threatening situations from electric shocks obtained from working with or on the unit.
►Ensure safe integration into an emergency off safety circuit.
►Do not carry out your own conversions or modifications on the unit.
Safety
8/24

2.3 Safety precautions
Duty to provide information on potential dangers
The product holder or user is obliged to make all operating personnel aware of dangers
posed by this product.
Every person who is involved in the installation, operation or maintenance of the product
must read, understand and adhere to the safety-related parts of this document.
Infringement of conformity due to modifications to the product
The Declaration of Conformity from the manufacturer is no longer valid if the operator
changes the original product or installs additional equipment.
●Following the installation into a system, the operator is required to check and re-evalu-
ate the conformity of the overall system in the context of the relevant European Direc-
tives, before commissioning that system.
General safety precautions when handling the product
►Observe all applicable safety and accident prevention regulations.
►Check that all safety measures are observed at regular intervals.
►Recommendation: Establish a secure connection to the earthed conductor (PE); protection class I.
►Never disconnect plug connections during operation.
►Keep lines and cables away from hot surfaces (> 70 °C).
►Do not carry out your own conversions or modifications on the unit.
►Observe the unit protection category prior to installation or operation in other environments.
2.4 Limits of use of the product
Parameter Air cooling
Permissible ambient temperature of the turbopump max. +35 °C1)
Protection degree IP20
Relative humidity of air ≤ 85 % not condensing
Tbl. 5: Permissible ambient and operating conditions
2.5 Proper use
►Use the air cooling exclusively for cooling Pfeiffer Vacuum turbopumps within the limits of use de-
scribed.
►Adhere to the installation, commissioning, operating, and maintenance instructions.
►Do not use any accessory parts other than those recommended by Pfeiffer Vacuum.
2.6 Foreseeable misuse
Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the
purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular:
●Connection to vacuum pumps or equipment which are not suitable for this purpose according to
their operating instructions
●Connection to equipment with exposed live parts
2.7 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience or who have completed the necessary training as
provided by Pfeiffer Vacuum.
1) Water cooling is required for higher ambient temperatures
Safety
9/24

Training people
1. Train the technical personnel on the product.
2. Only let personnel to be trained work with and on the product when under the supervision of
trained personnel.
3. Only allow trained technical personnel to work with the product.
4. Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
Safety
10/24

3 Product description
3.1 Function
Pfeiffer Vacuum recommends using air cooling in processes with high gas throughput, bad fore-vacuum
pressure and/or high ambient temperatures. If the cooling capacity of the air cooling is insufficient, use
water cooling instead.
The air cooling for 24 V DC is connected to the respective electronic drive unit and then supplied with
voltage from here. Versions with a connection for mains voltage (115/230 V AC) feature an open cable
connection to be assembled freely.
1
2
3
Fig. 2: Layout of air cooling
1 Turbopump 3 Control cable power supply plug
2 Air cooling
3.2 Identifying the product
►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always
keep all of the information on the rating plate to hand.
3.3 Scope of delivery
The scope of delivery includes the following parts:
●Air cooling
●Mounting bracket (relative to type)
●Mounting kit (separate package)
●Operating instructions
Product description
11/24

4 Installation
4.1 Connecting the air cooling for 24 V DC
Prerequisites
●Turbopump switched off and vented
Required tools
●Open-end wrench, WAF 7
●Allen key, WAF 2.5
●Allen key, WAF 3
3
245
1
Fig. 3: Connecting the air cooling to HiPace 30, HiPace 80, HiPace 60 P and SplitFlow 50
1 Control cable connector plug 4 Hexagon head set screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Air cooling
3 Pump bottom part
6
5
43
12
Fig. 4: Connecting the air cooling to HiPace 300 with TC 110/TC 120
1 Air cooling 4 Countersink screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Pump bottom part
3 Control cable connector plug 6 Interior hexagon socket screw
Installation
12/24

2
1
4
3
5
Fig. 5: Connecting the air cooling to HiPace 300 with TC 400
1 Control cable connector plug 4 Air cooling
2 Pump bottom part 5 Countersunk screw
3 Interior hexagon socket screw
34
5
12
Fig. 6: Connecting the air cooling to HiPace 350 and HiPace 450
1 Control cable connector plug 4 Hexagon head set screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Air cooling
3 Pump bottom part
Installation
13/24

2
1
5
3
4
Fig. 7: Connecting the air cooling to HiPace 400, HiPace 700 and HiPace 800
1 Interior hexagon socket screw 4 Pump bottom part
2 Air cooling 5 Countersink screw
3 Control cable connector plug
Procedure
1. Attach the air cooling to the pump bottom part using the screws from the mounting kit.
2. Screw the control cable of the air cooling valve into a vacant accessory connection on the elec-
tronic drive unit.
3. If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
4.2 Connecting the air cooling for 115/230 V AC
DANGER
Danger to life from electric shock
Touching exposed and voltage-bearing elements causes an electric shock. Improper connection of
the mains supply leads to the risk of touchable live housing parts. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, carry out an earthed conductor check.
WARNING
Risk of fatal injury due to electric shock on account of incorrect installation
The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to
life-threatening situations from electric shocks obtained from working with or on the unit.
►Ensure safe integration into an emergency off safety circuit.
►Do not carry out your own conversions or modifications on the unit.
NOTICE
Property damage due to incorrect polarity
Incorrect or excessive supply voltage will destroy the air cooling.
►Always observe the rating plate specifications.
►When connecting the supply cable, observe the colored marking on the corresponding wires.
►Always provide a suitable mains fuse.
Installation
14/24

4.2.1 Connecting the air cooling for HiPace 60 P, HiPace 80, and SplitFlow 50
Prerequisites
●Turbopump switched off and vented
Required tools
●Allen key, WAF 2.5
●Allen key, WAF 3
122
3
1
Fig. 8: Fitting the mounting bracket for air cooling
1 Mounting bracket 3 Air cooling
2 Hexagon socket screw
Fitting the mounting bracket
1. Screw the mounting bracket onto the pump bottom part with 2 hexagon socket screws.
2. Secure the fan housing on the mounting bracket.
2
1
A
3
3
4
B
Fig. 9: Mounting the air cooling onto the bottom part
1 Rubber foot 3 Air cooling
2 Washer 4 Countersink screw
Mounting the air cooling onto the bottom part
1. A: Mounting with rubber feet: Fix the fan housing using one rubber foot without washer.
2. Level the 3 remaining rubber feet with a washer inserted for each.
3. B: Mounting without rubber feet: Fix the fan housing using the countersunk screw.
4.2.2 Connecting the air cooling for HiPace 300, HiPace 400, HiPace 700 and Hi-
Pace 800
Prerequisites
●Turbopump switched off and vented
Installation
15/24

Procedure
1. Fix the air cooling to the pump bottom part in accordance with the 24 V DC variants of the same
pump type (see above).
4.2.3 Connecting to mains power supply
Prerequisites
●Air cooling has been mounted onto turbopump
L
N
PE
Fig. 10: Mains connection
Procedure
►If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
►Ensure the correct supply voltage.
►Assemble the open cable connection according to the mains voltage specified on the rating plate.
►Always ensure a secure connection to the earthed conductor (PE), protection class I.
4.3 Connecting the air cooling, 24 V DC for TeleTC
Recommended use of air cooling on the electronic drive unit
At the corresponding ambient temperatures, Pfeiffer Vacuum recommends the use of an
additional air cooling on the electronic drive unit.
●Use the Y-connector from the range of Pfeiffer Vacuum accessories to connect the air
cooling.
Required tools
●Open-end wrench, WAF 7
●Allen key, WAF 3
Installation
16/24

12
4
3
5
Fig. 11: Mounting the air cooling to the electronic drive unit TC 400
1 Hexagon socket screw 4 Hexagon nut
2 Air cooling 5 TC adapter
3 Lock washer
Procedure
1. Fix the air cooling unit at the upper bore of the electronic drive unit using the installation materials
(separate package) and the hexagon socket screw.
2. Screw the control cable of the air cooling valve into a vacant accessory connection on the elec-
tronic drive unit.
3. Use a Y-connector if you wish to connect multiple devices.
4. If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
Installation
17/24

5 Operation
Important settings and function-related variables are programmed ex factory as parameters in the vac-
uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter-
driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally
via RS-485 using Pfeiffer Vacuum protocol.
Parame-
ter
Name Designation Adjustment/comment de-
fault
[P:035] CfgAccA1 Accessory connec-
tion A1
0 = fan (continuous operation)
4 = fan (temperature controlled)
6 = Always "0"
7 = Always "1"
0
[P:036] CfgAccB1 Accessory connec-
tion B1
0 = fan (continuous operation)
4 = fan (temperature controlled)
6 = Always "0"
7 = Always "1"
1
[P:037] CfgAccA2 Accessory connec-
tion A2
0 = fan (continuous operation)
4 = fan (temperature controlled)
6 = Always "0"
7 = Always "1"
3
[P:038] CfgAccB2 Accessory connec-
tion B2
0 = fan (continuous operation)
4 = fan (temperature controlled)
6 = Always "0"
7 = Always "1"
2
[P:728]2) fanOnTemp Start-up tempera-
ture of the fan in
temperature-con-
trolled mode
45 °C (in the pump bottom part, tempera-
ture can be read via [P:330])
45
Tbl. 6: Parameter settings in the electronic drive unit of the turbopump
Information on operating the turbopump with air cooling
●Continuous operation: The fan runs in continuous operation as soon as voltage is supplied.
●Temperature controlled: The fan runs according to the switch point settings ex factory.
2) Depending on type
Operation
18/24

6 Technical data and dimensions
6.1 Technical data
Type designation Air cooling Air cooling Air cooling
Part number PM Z01 300 PM Z01 301 PM Z01 348
Pump HiPace 60 P | HiPace 80 |
SplitFlow 50/80
HiPace 300 HiPace 30 | HiPace 80
Neo
Electronic drive unit TC 110, TC 120, TCP 350 TC 110, TC 120,
TCP 350
TC 110, TC 120
Control voltage 24 V DC 24 V DC 24 V DC
Electrical connection M8 M8 M8
Tbl. 7: Air cooling with M8 connecting thread unshielded, 24 V DC
Type designation Air cooling, shield-
ed
Air cooling, screened Air cooling,
screened
Part number PM Z01 373 PM Z01 360 PM Z01 361
Pump HiPace 350/450 SplitFlow 50/80 | Hi-
Pace 60P | HiPace 80
HiPace 300
Electronic drive unit TC 110, TC 120 TC 110, TC 120, TCP 350 TC 110, TC 120,
TCP 350
Control voltage 24 V DC 24 V DC 24 V DC
Electrical connection M8 M8 M8
Tbl. 8: Air cooling with M8 connecting thread shielded, 24 V DC
Type des-
ignation
Air cooling Air cooling Air cooling,
shielded
Air cooling,
shielded
Air cooling,
shielded
Part num-
ber
PM Z01 302 PM Z01 303 PM Z01 362 PM Z01 363 PM Z01 374
Pump HiPace 300 HiPace
400/700/800
HiPace 300 HiPace
400/700/800 | Hi-
Pace 300 M/
700 M/800 M
HiPace
350/450
Electronic
drive unit
TC 400,
TCP 350
TC 400,
TCP 350
TC 400 PB,
TCP 350
TC 400 PB,
TCP 350, TM 700
TC 400,
TCP 350
Control
voltage
24 V DC 24 V DC 24 V DC 24 V DC 24 V DC
Electrical
connection
M12 M12 M12 M12 M12
Tbl. 9: Air coolings with M12 connecting thread, 24 V DC
Type designation Air cooling Air cooling Air cooling Air cooling
Part number PM Z01 308 PM Z01 309 PM Z01 342 PM Z01 341
Pump HiPace 300 HiPace 300 HiPace 400/700/800 HiPace 400/700/800
Mains connection: volt-
age
115 V 230 V 115 V 230 V
Tbl. 10: Air coolings 115/230 V/AC
Technical data and dimensions
19/24

Type designation Air cooling Air cooling
Part number PM Z01 343 PM Z01 344
Pump HiPace 60 P | HiPace 80 | Split-
Flow 50/80
HiPace 60 P | HiPace 80 | Split-
Flow 50/80
Mains connection: voltage 230 V 115 V
Tbl. 11: Air coolings 115/230 V/AC
6.2 Dimensions
36.8
81.2
63
85.3
Fig. 12: Dimensions PM Z01 300 A | PM Z01 360 A | PM Z01 348
141.1
68.3
137.7
128.2
97
Fig. 13: Dimensions PM Z01 301 A | PM Z01 302 A | PM Z01 361 A | PM Z01 362 A
139.3
58.7
135.8
125.6
97
Fig. 14: Dimensions PM Z01 303 A | PM Z01 363 A
Technical data and dimensions
20/24