Pfeiffer Vacuum HIPACE User manual

OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE
Air cooling

Dear customer,
Thank you for choosing a Pfeiffer Vacuum product. Your new Pfeiffer Vacuum accessory
should support you in your individual application with full performance and without
malfunctions. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a
comprehensive and complete range of top-quality products and first-class service. With this
expertise, we have acquired a multitude of skills contributing to an efficient and secure
implementation of our product.
Knowing that our product must not interfere with your actual work, we are convinced that our
product offers you the solution that supports you in the effective and trouble-free execution of
your individual application.
Please read these operating instructions before putting your product into operation for the
first time. If you have any questions or suggestions, please feel free to contact info@pfeiffer-
vacuum.de.
Further operating instructions from Pfeiffer Vacuum can be found in the Download Center on
our website.
Disclaimer of liability
These operating instructions describe all models and variants of your product. Note that your
product may not be equipped with all features described in this document. Pfeiffer Vacuum
constantly adapts its products to the latest state of the art without prior notice. Please take
into account that online operating instructions can deviate from the printed operating
instructions supplied with your product.
Furthermore, Pfeiffer Vacuum assumes no responsibility or liability for damage resulting from
the use of the product that contradicts its proper use or is explicitly defined as foreseeable
misuse.
Copyright
This document is the intellectual property of Pfeiffer Vacuum and all contents of this
document are protected by copyright. They may not be copied, altered, reproduced or
published without the prior written permission of Pfeiffer Vacuum.
We reserve the right to make changes to the technical data and information in this document.
2/26

Table of contents
1 About this manual 6
1.1 Validity 6
1.1.1 Applicable documents 6
1.1.2 Variants 6
1.2 Target group 6
1.3 Conventions 6
1.3.1 Instructions in the text 6
1.3.2 Pictographs 7
1.3.3 Stickers on the product 7
2 Safety 8
2.1 General safety information 8
2.2 Safety instructions 8
2.3 Safety precautions 9
2.4 Product usage limits 9
2.5 Proper use 9
2.6 Foreseeable misuse 9
2.7 Personnel qualification 10
3 Product description 11
3.1 Function 11
3.2 Identifying the product 11
3.3 Scope of delivery 11
4 Installation 12
4.1 Connecting the air cooling for 24 V DC 12
4.2 Connecting the air cooling for 115/230 V AC 14
4.2.1 Connecting the air cooling for HiPace 60 P, HiPace 80, and Split-
Flow 50
15
4.2.2 Establishing mains connection 16
4.3 Connecting the air cooling, 24 V DC for TeleTC 16
5 Operation 18
6 Service solutions by Pfeiffer Vacuum 19
7 Technical data and dimensions 21
7.1 Technical data 21
7.2 Dimensions 22
Declaration of conformity 24
Table of contents
3/26

List of tables
Tbl. 1: Applicable documents 6
Tbl. 2: Air cooling versions 6
Tbl. 3: Stickers on the product 7
Tbl. 4: Permissible ambient and operating conditions 9
Tbl. 5: Parameter settings in the electronic drive unit of the turbopump 18
Tbl. 6: Air cooling with M8 connecting thread unshielded, 24 V DC 21
Tbl. 7: Air cooling with M8 connecting thread shielded, 24 V DC 21
Tbl. 8: Air coolings with M12 connecting thread, 24 V DC 21
Tbl. 9: Air coolings 115/230 V/AC 21
Tbl. 10: Air coolings 115/230 V/AC 22
List of tables
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List of figures
Fig. 1: Position of the sticker on the product 7
Fig. 2: Layout of air cooling 11
Fig. 3: Connecting the air cooling to HiPace 30, HiPace 80, HiPace 60 P and Split-
Flow 50
12
Fig. 4: Connecting the air cooling to HiPace 300 with TC 110/TC 120 12
Fig. 5: Connecting the air cooling to HiPace 300 with TC 400 13
Fig. 6: Connecting the air cooling to HiPace 350 and HiPace 450 13
Fig. 7: Connecting the air cooling to HiPace 400, HiPace 700 and HiPace 800 14
Fig. 8: Fitting the mounting bracket for air cooling 15
Fig. 9: Mounting the air cooling onto the bottom part 15
Fig. 10: Mains connection 16
Fig. 11: Mounting the air cooling to the electronic drive unit TC 400 16
Fig. 12: Dimensions PM Z01 300 A | PM Z01 360 A | PM Z01 348 22
Fig. 13: Dimensions PM Z01 301 A | PM Z01 302 A | PM Z01 361 A | PM Z01 362 A 22
Fig. 14: Dimensions PM Z01 303 A | PM Z01 363 A 22
Fig. 15: Dimensions PM Z01 304 A | PM Z01 364 A 23
Fig. 16: Dimensions PM Z01 373 | PM Z01 374 23
List of figures
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1 About this manual
IMPORTANT
Read carefully before use.
Keep the manual for future consultation.
1.1 Validity
This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de-
scribe the functions of the named product and provide the most important information for the safe use of
the device. The description is written in accordance with the valid directives. The information in this op-
erating instructions refers to the product's current development status. The document shall remain valid
provided that the customer does not make any changes to the product.
1.1.1 Applicable documents
Designation Document
Declaration of conformity (Component of these instructions)
Tbl. 1: Applicable documents
1.1.2 Variants
24 V DC versions 115/230 V AC versions
● HiPace 30
● HiPace 60 P
● HiPace 80
● SplitFlow 50/80
● HiPace 300
● HiPace 350
● HiPace 400
● HiPace 450
● HiPace 700
● HiPace 800
● HiPace 60 P
● HiPace 80
● SplitFlow 50/80
● HiPace 300
● HiPace 400
● HiPace 700
● HiPace 800
● HiPace 1200
● HiPace 1500
● HiPace 2300
Tbl. 2: Air cooling versions
1.2 Target group
This operating instructions is intended for persons who
●install,
●operate,
The work described in this document may be carried out only by people who have completed suitable
technical training (experts), or who have received equivalent training from Pfeiffer Vacuum.
1.3 Conventions
1.3.1 Instructions in the text
Usage instructions in the document follow a general structure that is complete in itself. The required ac-
tion is indicated by an individual step or multi-part action steps.
Individual action step
A horizontal, solid triangle indicates the only step in an action.
►This is an individual action step.
About this manual
6/26

Sequence of multi-part action steps
The numerical list indicates an action with multiple necessary steps.
1. Step 1
2. Step 2
3. ...
1.3.2 Pictographs
Pictographs used in the document indicate useful information.
Note
Tip
1.3.3 Stickers on the product
This section describes all the stickers on the product along with their meaning.
Mod.: Air cooling
Mod.-Nr.: PM Z01 302 A
D-35641 Asslar
Made in Germany
Input: 24 V/DC
12/2019
Rating plate (example)
The rating plate is located on the fan housing
Tbl. 3: Stickers on the product
1
Fig. 1: Position of the sticker on the product
1 Rating plate
About this manual
7/26

2 Safety
2.1 General safety information
The following 4 risk levels and 1 information level are taken into account in this document.
DANGER
Immediately pending danger
Indicates an immediately pending danger that will result in death or serious injury if not observed.
►Instructions to avoid the danger situation
WARNING
Potential pending danger
Indicates a pending danger that could result in death or serious injury if not observed.
►Instructions to avoid the danger situation
CAUTION
Potential pending danger
Indicates a pending danger that could result in minor injuries if not observed.
►Instructions to avoid the danger situation
NOTICE
Danger of damage to property
Is used to highlight actions that are not associated with personal injury.
►Instructions to avoid damage to property
Notes, tips or examples indicate important information about the product or about this docu-
ment.
2.2 Safety instructions
All safety instructions in this document are based on the results of the risk assessment carried out in
accordance with Low Voltage Directive 2014/35/EU. Where applicable, all life cycle phases of the prod-
uct were taken into account.
Risks during installation
DANGER
Danger to life from electric shock
Contact with exposed and live elements generate an electric shock. Incorrect connection of the mains
supply leads to the risk of live housing parts that can be touched. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, do a PE conductor check.
WARNING
Risk of fatal injury due to electric shock on account of incorrect installation
The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to
life-threatening situations from electric shocks obtained from working with or on the unit.
►Ensure safe integration into an emergency off safety circuit.
►Do not carry out your own conversions or modifications on the unit.
Safety
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2.3 Safety precautions
Duty to provide information on potential dangers
The product holder or user is obliged to make all operating personnel aware of dangers
posed by this product.
Every person who is involved in the installation, operation or maintenance of the product
must read, understand and adhere to the safety-related parts of this document.
Infringement of conformity due to modifications to the product
The Declaration of Conformity from the manufacturer is no longer valid if the operator
changes the original product or installs additional equipment.
●Following the installation into a system, the operator is required to check and re-evalu-
ate the conformity of the overall system in the context of the relevant European Direc-
tives, before commissioning that system.
General safety precautions when handling the product
►Observe all applicable safety and accident prevention regulations.
►Check that all safety measures are observed at regular intervals.
►Recommendation: Establish a secure connection to the earthed conductor (PE); protection class I.
►Never disconnect plug connections during operation.
►Keep lines and cables away from hot surfaces (> 70 °C).
►Do not carry out your own conversions or modifications on the unit.
►Observe the unit protection category prior to installation or operation in other environments.
2.4 Product usage limits
Parameter Air cooling
Permissible ambient temperature with heating max. +35 °C1)
Ambient temperature max. +12 °C to +40 °C
Protection degree IP20
Relative air humidity ≤ 85 % not condensing
Tbl. 4: Permissible ambient and operating conditions
2.5 Proper use
►Use the air cooling exclusively for the cooling of Pfeiffer Vacuum turbopumps in ambient tempera-
tures up to a max. 35 °C.
►Adhere to the installation, commissioning, operating, and maintenance instructions.
►Do not use any accessory parts other than those recommended by Pfeiffer Vacuum.
►Always use air cooling rather than water cooling for processes with a lower gas throughput and
good fore-vacuum pressure.
2.6 Foreseeable misuse
Improper use of the product invalidates all warranty and liability claims. Any use that is counter to the
purpose of the product, whether intentional or unintentional, is regarded as improper use, in particular:
●Connection to pumps or equipment which are not suitable for this purpose according to their oper-
ating instructions
●Connection to equipment with exposed live parts
1) Water cooling is required for higher temperatures
Safety
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2.7 Personnel qualification
The work described in this document may only be carried out by persons who have appropriate profes-
sional qualifications and the necessary experience or who have completed the necessary training as
provided by Pfeiffer Vacuum.
Training people
1. Train the technical personnel on the product.
2. Only let personnel to be trained work with and on the product when under the supervision of
trained personnel.
3. Only allow trained technical personnel to work with the product.
4. Before starting work, make sure that the commissioned personnel have read and understood
these operating instructions and all applicable documents, in particular the safety, maintenance
and repair information.
Safety
10/26

3 Product description
3.1 Function
For processes with lower gas throughput and good fore-vacuum pressure, air cooling can be used in-
stead of water cooling.
The air cooling for 24 V DC is connected to the respective electronic drive unit and then supplied with
voltage from here. Configurations with a connection for mains voltage (115/230 V AC) feature an open
cable connection for arbitrary convection.
Operational conditions for the air cooling
The use of air cooling is permitted up to a permissible ambient temperature of +35 °C.
1
2
3
Fig. 2: Layout of air cooling
1 Turbopump 3 Control cable power supply plug
2 Air cooling
3.2 Identifying the product
►To ensure clear identification of the product when communicating with Pfeiffer Vacuum, always
keep all of the information on the rating plate to hand.
3.3 Scope of delivery
The scope of delivery includes the following parts:
●Air cooling
●Mounting bracket (relative to type)
●Mounting kit (separate package)
●Operating instructions
Product description
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4 Installation
4.1 Connecting the air cooling for 24 V DC
Prerequisites
●Turbopump switched off and vented
Required tools
●Open-end wrench, WAF 7
●Allen key, WAF 2.5
●Allen key, WAF 3
3
245
1
Fig. 3: Connecting the air cooling to HiPace 30, HiPace 80, HiPace 60 P and SplitFlow 50
1 Control cable connector plug 4 Hexagon head set screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Air cooling
3 Pump bottom part
6
5
43
12
Fig. 4: Connecting the air cooling to HiPace 300 with TC 110/TC 120
1 Air cooling 4 Countersink screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Pump bottom part
3 Control cable connector plug 6 Interior hexagon socket screw
Installation
12/26

2
1
4
3
5
Fig. 5: Connecting the air cooling to HiPace 300 with TC 400
1 Control cable connector plug 4 Air cooling
2 Pump bottom part 5 Countersunk screw
3 Interior hexagon socket screw
34
5
12
Fig. 6: Connecting the air cooling to HiPace 350 and HiPace 450
1 Control cable connector plug 4 Hexagon head set screw
2 15-pin D Sub plug on multi-function connection "X3" 5 Air cooling
3 Pump bottom part
Installation
13/26

2
1
5
3
4
Fig. 7: Connecting the air cooling to HiPace 400, HiPace 700 and HiPace 800
1 Interior hexagon socket screw 4 Pump bottom part
2 Air cooling 5 Countersink screw
3 Control cable connector plug
Procedure
1. Attach the air cooling to the pump bottom part using the screws from the mounting kit.
2. Screw the control cable of the air cooling valve into a vacant accessory connection on the elec-
tronic drive unit.
3. If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
4.2 Connecting the air cooling for 115/230 V AC
DANGER
Danger to life from electric shock
Contact with exposed and live elements generate an electric shock. Incorrect connection of the mains
supply leads to the risk of live housing parts that can be touched. There is a risk to life.
►Before the installation, check that the connection leads are voltage-free.
►Make sure that electrical installations are only carried out by qualified electricians.
►Provide adequate grounding for the device.
►After connection work, do a PE conductor check.
WARNING
Risk of fatal injury due to electric shock on account of incorrect installation
The device's power supply uses life-threatening voltages. Unsafe or improper installation can lead to
life-threatening situations from electric shocks obtained from working with or on the unit.
►Ensure safe integration into an emergency off safety circuit.
►Do not carry out your own conversions or modifications on the unit.
NOTICE
Property damage due to incorrect polarity
Incorrect or excessive supply voltage will destroy the air cooling.
►Always observe the rating plate specifications.
►When connecting the supply cable, observe the colored marking on the corresponding wires.
►Always provide a suitable mains fuse.
Installation
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4.2.1 Connecting the air cooling for HiPace 60 P, HiPace 80, and SplitFlow 50
Prerequisites
●Turbopump switched off and flooded
Required tools
●Allen key, WAF 2.5
●Allen key, WAF 3
122
3
1
Fig. 8: Fitting the mounting bracket for air cooling
1 Mounting bracket 3 Air cooling
2 Interior hexagon socket screw
Fitting the mounting bracket
1. Screw the mounting bracket onto the pump bottom part with 2 interior hexagon socket screws.
2. Attach the fan housing to the mounting bracket.
2
1
A
3
3
4
B
Fig. 9: Mounting the air cooling onto the bottom part
1 Rubber foot 2 Washer
Mounting the air cooling onto the bottom part
The method of mounting onto the pump bottom part differs depending on whether rubber feet are being
used.
1. A: Mounting with rubber feet: Secure the fan housing using one rubber foot without washer.
2. Level the 3 remaining rubber feet with a washer inserted for each.
3. B: Mounting without rubber feet: Attach the fan housing with the countersunk screw.
Installation
15/26

4.2.2 Establishing mains connection
Procedure
1. Attach the air cooling to the pump bottom part in accordance with the 24 V/DC variants of the
same pump type.
2. If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
L
N
PE
Fig. 10: Mains connection
Procedure
►Ensure the correct supply voltage.
►Configure the open cable connection according to the mains voltage specified on the rating plate.
►Always ensure a secure connection to the earthed conductor (PE), protection class I.
4.3 Connecting the air cooling, 24 V DC for TeleTC
Recommended use of air cooling on the electronic drive unit
With commensurate ambient temperatures, Pfeiffer Vacuum recommends that an addition-
al air cooling be fitted on the TC of the turbopump.
●Use the Y-distributor from the range of accessories as a connection for the air cooling.
Required tools
●Open-end wrench, WAF 7
●Allen key, WAF 3
12
4
3
5
Fig. 11: Mounting the air cooling to the electronic drive unit TC 400
1 Interior hexagon socket screw 4 Hexagon nut
2 Air cooling 5 TC adapter
3 Lock washer
Installation
16/26

Procedure
1. Attach the air cooling at the upper bore of the electronic drive unit using the installation materials
(separate package) and the interior hexagon socket screw.
2. Screw the control cable of the air cooling valve into a vacant accessory connection on the elec-
tronic drive unit.
3. Use the Y-distributor from the accessories should you wish to connect multiple devices.
4. If necessary, configure the accessory output for the air cooling via the interfaces of the electronic
drive unit.
–The specification for the air cooling is "accessory A1".
Installation
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5 Operation
Important settings and function-related variables are programmed ex factory as parameters in the vac-
uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter-
driven operation and control is supported via Pfeiffer Vacuum displays and control units, or externally
via RS-485 using Pfeiffer Vacuum protocol.
Parameter Name Designation Adjustment/comment
[P:035] CfgAccA1 Accessory connection A1 0 = fan (continuous operation)
4 = fan (temperature controlled)
[P:330] TempPmpBot Pump lower part temperature Factory setting for respective pump,
for status requests only (readable)
[P:342] TempBearng Bearing temperature
Tbl. 5: Parameter settings in the electronic drive unit of the turbopump
Information regarding commissioning of the turbopump with air cooling
►Continuous operation: The fan runs in continuous operation as soon as voltage is supplied.
►Temperature controlled: The fan runs according to the switch point settings ex factory.
Operation
18/26

6 Service solutions by Pfeiffer Vacuum
We offer first-class service
High vacuum component service life, in combination with low downtime, are clear expectations that you
place on us. We meet your needs with efficient products and outstanding service.
We are always focused on perfecting our core competence – servicing of vacuum components. Once
you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly
where service begins. Obviously, in proven Pfeiffer Vacuum quality.
Our professional sales and service employees are available to provide you with reliable assistance,
worldwide. Pfeiffer Vacuum offers an entire range of services, from original replacement parts to service
contracts.
Make use of Pfeiffer Vacuum service
Whether preventive, on-site service carried out by our field service, fast replacement with mint condition
replacement products, or repair carried out in a Service Center near you – you have various options for
maintaining your equipment availability. You can find more detailed information and addresses on our
homepage, in the Pfeiffer Vacuum Service section.
You can obtain advice on the optimal solution for you, from your Pfeiffer Vacuum representa-
tive.
For fast and smooth service process handling, we recommend the following:
1. Download the up-to-date form templates.
─Explanations of service requests
─Service requests
─Contamination declaration
a) Remove and store all accessories (all external parts, such as valves, pro-
tective screens, etc.).
b) If necessary, drain operating fluid/lubricant.
c) If necessary, drain coolant.
ANFORDERUNG SERVICE
ERKLÄRUNG KONTAMINIERUNG
2. Complete the service request and contamination declaration.
3. Send the forms by email, fax, or post to your local Service Center.
4. You will receive an acknowledgment from Pfeiffer Vacuum.
Submission of contaminated products
No microbiological, explosive, or radiologically contaminated products will be accepted. Where products
are contaminated, or the contamination declaration is missing, Pfeiffer Vacuum will contact you before
starting service work. Depending on the product and degree of pollution, additional decontamination
costs may be incurred.
Service solutions by Pfeiffer Vacuum
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5. Prepare the product for transport in accordance with the provisions
in the contamination declaration.
a) Neutralize the product with nitrogen or dry air.
b) Seal all openings with blind flanges, so that they are airtight.
c) Shrink-wrap the product in suitable protective foil.
d) Package the product in suitable, stable transport containers only.
e) Maintain applicable transport conditions.
ERKLÄRUNG KONTAMINIERUNG
6. Attach the contamination declaration to the outside of the packag-
ing.
7. Now send your product to your local Service Center.
8. You will receive an acknowledgment/quotation, from Pfeiffer Vac-
uum.
Our sales and delivery conditions and repair and maintenance conditions for vacuum devices and com-
ponents apply to all service orders.
Service solutions by Pfeiffer Vacuum
20/26