PGS PG-40400S0L User manual

TM
FOR OUTDOOR USE ONLY
H40 SERIES GAS BBQ GRILL
USER’S MANUAL
MODEL NUMBER: PG-40400S0L
ITEM NUMBER: PGS H40PSB
Copyright October 2010-AEI Corporation

SAFETY SYMBOLS
The symbols listed below are being used throughout this User’s Manual. Please pay special
attention to them. The meaning of each of the symbols are listed here:
DANGER– this symbol indicates an imminently hazardous situation which
will result in death or serious bodily injury if not properly followed.
WARNING– this symbol indicates a warning of potential serious bodily injury if
the instructions are not strictly followed. Please be sure to read and follow all
these messages carefully.
CAUTION– this symbol indicates a potentially hazardous situation which
may result in minor or moderate bodily injury if the instructions are not properly
followed.
YOU MUST READ THIS OWNER’S GUIDE BEFORE OPERATING
YOUR GAS GRILL
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open lid.
4. If the odor continues, keep away from the appliance and immediately call your
gas supplier or fire department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or
death, or damage to property.
WARNING
1. Do not store or use gasoline or other flammable liquids or vapors in the
vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of
this or any other appliance.
WARNING
Follow all leak-check procedures carefully in this manual prior to barbeque
operation. Do this even if the barbeque was dealer assembled and/or installed.
IMPORTANT WARNINGS

THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE
ONLY.
IMPORTANT WARNINGS (continued)
WARNING
Do not try to light this appliance without reading “Lighting Instructions” section in
this manual found on pages 11 and 12.
CALIFORNIA PROPOSITION 65
1. Combustion by products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals including lead and lead compounds, known to
the State of California to cause cancer, birth defects, or other reproductive harm.
Wash your hands after handling this product.
This product is for residential use only. Do not use for
commercial cooking.
NOTE TO INSTALLER:
The instructions must be left with the owner and the owner of the grill should keep
them for future use

TABLE OF CONTENTS
TM
BEFORE YOU BEGIN
MESSAGE TO OUR USERS PAGE 1
PROPANE & GAS WARNINGS PAGE 1
ASSEMBLY PARTS LISTING PAGE 2
DETAILED DRAWING OF GRILL PAGE 3
ASSEMBLY INSTRUCTIONS STEP I PAGE 4
ASSEMBLY OF SIDE BURNER KIT PAGE 5
ASSEMBLY INSTRUCTIONS STEP II PAGE 7
GAS CONNECTION AND
PROPANE HOSE SAFETY NOTICE PAGE 8
GAS CONNECTION PAGE 8
LEAK TESTING PAGE 11
SAFETY TIPS PAGE 12
FINAL INSTALLATION CHECK LIST PAGE 12
GRILL LIGHTING INSTRUCTION PAGE 13
OPERATING INSTRUCTION PAGE 14
GRILLING BASICS, COOKING CHART PAGE 17
SIDE BURNER OPERATING INSTRUCTION PAGE 18
CARE & MAINTENANCE PAGE 19
TROUBLE SHOOTING PAGE 20
FOOD SAFETY PAGE 21
GRILL STORAGE PAGE 21
WIND EFFECT ON GRILL PAGE 21
WARRANTY INFORMATION PAGE 22
PRODUCT REGISTRATTION PAGE 23

1
CONGRATULATIONS! You have purchased a truly exceptional outdoor cooking appliance.
Your PGS grill has been designed to give you many years of outdoor cooking enjoyment. Our
grills have been designed with quality, dependability, performance, and safety features.
Please contact our customer service at [phone] if you have any questions.
Please read this User’s Manual carefully. Failure to follow the provided instructions
can result in seriousl bodily injury and/or property damage.
Some parts of this grill may have sharp edges. Please wear suitable protective gloves when
assembling product.
IMPORTANT: This grill is intended for outdoor use only and is not intended to be installed in or
on recreational vehicles or boats or used in a combustible BBQ Island or in a commercial
application.
NOTE TO CONSUMER: Leave this User’s Manual in a convenient place for future reference.
MESSAGE TO OUR USERS
WARNING
READ THIS SECTION FIRST BEFORE INSTALLING THE GRILL
This grill is designed to use LP gas only. Please use the grill with the regulator supplied by
with the grill.
A natural gas conversion kit is available, please see your dealer or contact AEI Corporation
at [phone]. Do not attempt to convert this grill unless you have a factory designed
conversion kit.
The installation of this appliance must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223. 1, or CAN/CGA B149.1,
Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code.
The LP-gas supply cylinder is to be constructed and marked in accordance with the
specifications for LP-gas cylinders of the U.S. Department of Transportation (DOT) or
the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for
the Transportation of Dangerous Goods.
If an external electrical source is utilized, the outdoor cooking gas appliance, when
installed, must be electrically grounded in accordance with local codes or, in the absence of
local codes, with the National Electrical Code, ANSI/NFPA 70-1990, or the Canadian
Electrical Code, CSA C22.1. Keep the power cord of the motor away from the hot
surfaces of the grill while in use. Remove and store the motor in a dry place when not in
use.
This grill is safety certified for use in the United States and Canada only. Never modify to
use in other countries. Modification may cause serious bodily injury or property damage.
AEI is not responsible for any modifications, and all warranties will be void.

KEY # DESCRIPTION H3B QTY H4B QTY NOTES
01 LID HANDLE TUBE GRILL 73901 174901 1
01D CART DOOR HANDLE 70901 270901 2
01S LID HANDLE FOR SIDE BURNER 75901
02-L LEFT LID ALUMINUM UPRIGHT 70L02 170L02 1
02-R RIGHT LID ALUMINUM UPRIGHT 70R02 170R02 1
03 TOP LID CENTER SECTION SS 73903 174903 1
03S TOP LID FOR SIDE BURNER 75903
04 TOP EXT. LID ASSY COMPLETE 73904 174904 1 key#'s 01 02L 02R 03
05 BOTTOM INTERIOR LID ASSEMBLY 73905 174905 1
06 THERMOMETER 70906 170906 1
07 HINGE PINS 70907 270907 2
07S HINGE FOR SIDE BURNER LID 75907 1
09 WARMING RACK 73909 174909 1
13 MANIFOLD FOR MAIN BURNERS 73913 174913 1
13S MANIFOLD FOR SIDE BURNER 75913 1
14 HEAT SHIELD PANEL F/CONTROLS 73914 174914 1
15 BULLNOSE and CONTROL PANEL 73915 174915 1
16 GREASE TRAY 70916 170916 1
16S GREAE TRAY FOR SIDE BURNER 75916 1
17 CASTER WHEEL (NO BRAKE) 70917 270917 2
18 REAR PANEL (GRILL) 73918 174918 1
19 CONTROL KNOB 70919 370919 5 1 FOR SIDE BURNER
20 BEZEL FOR CONTROL KNOB 70920 370920 5 1 FOR SIDE BURNER
21 MAIN BURNER VALVES 70L21 370L21 4 NAT GAS # 70N21
21S SIDE BURNER VALVE 75l21 1
23 RIGHT HAND CART DOOR 73923 174923 1
24 LEFT HAND CART DOOR 73924 174924 1
25 CASTER WHEEL WITH BRAKE 70925 270925 2
26 LP HOSE AND REGULATOR COMBO. 70926 170926 1
26S HOSE ONLY FOR SIDE BURNER N/A 75926 1
27 CART BACK PANELT 73927 174927 1
28 CART DOOR STIFF BRACKET 73928 174928 1
29R RIGHT SIDE SHELF / (S/B HOUSING) 73R29 174R29 1 75R29 SIDE BURNER
29L LEFT SIDE SHELF 73L29 174L29 1 74L29 INCLUDES BAR
30 MAIN BURNER 70930 370930 4
30S SIDE BURNER ONLY 75930 1
31 FLAME TAMER GRATE 70931 370931 4
32-R RIGHT SIDE CART PANEL 73R32 174R32 1 74R32 HAS SB CUTOUT
32-L LEFT SIDE CART PANEL 70L32 170L32 1
33 COOKING GRID 73933 274933 2
33S TRIVET - GRID FOR SIDE BURNER 75933 1
34 HEAT SHIELD FOR CART 73934 174934 1
35 CART BASE BOTTOM ASSY 73935 174935 1
35S BTM BASE FOR SIDE BURNER KIT 75935 1
36 DOOR HINGE 70936 270936 2
37 ELECTRODE W/ WIRE SIDE BURNER 75937 1
38 LOGO NAMEPLATE 70938 170938 1
39 FIREBOX ASSY MAIN BODY 73939 174939 1
40 TANK RETAINING STRAP 70940 170940 1
41 LIGHTING ROD 70941 170941 1
48 RUBBER HOSE GROMMET F/ NG CART 70948 170948 1
49 TANK RETAINING BRACKET 70949 170949 1
50 CROSSBAR 'A' SIDESHELF 70950 170950 1
51 CROSSBAR 'B' SIDESHELF 70951 170951 1
52 SIDE BURNER RETAINER CLIP 75952 1
53 BRASS RING CAP F/ SIDE BURNER 75953 1
PARTS LISTING FOR H30 and H40. Please note, H40 includes a side burner kit (not available on H30). Additionally, H40
has 4 main burners where H30 has 3 burners.
GRILL PARTS LISTING

3
GRILL PARTS DIAGRAM
Notice: In our continuing effort to improve our products, we reserve the right to make changes
to our parts and component materials at any time without notice. Please check with your PGS
dealer or AEI Corporation if you have any specific questions or concerns.
Please note: Below drawing is of the H40 grill which has four main burners and
a side burner. H30 has three burners and a right hand side shelf instead of
pictured side burner.

4
PLEASE READ AND FOLLOW THE INSTRUCTIONS CAREFULLY
STEP BY STEP
Assembly is very simple as it primarily requires removing of carton, removing of
packaging material, attaching side shelves. Be certain to follow all steps found here-in
detailing all aspects of leak testing before attempting to light gas grill.
Tools Required:
#2 Philips head screwdriver (not provided)
Hexagon/Allen wrench (provided).
The following hardware bag is attached in left of warming rack packing foam.
ASSEMBLY INSTRUCTIONS
STEP I:
Carefully remove carton using caution to not scar grill with knife or blade.
Take out side shelves from carton, remove all the packing material.
Use four 1/4-20x1/2” screws to attach left side shelf to outside of the firebox.
Repeat the above step to install the right side shelf to right-hand side of the
firebox.
Item Description Specification Quantity
1 Truss head screw
(With Split lock And
Gasket) 1/4-20x1/2” 8 pcs
2 Hexagon/wrench 1 pc

ASSEMBLY INSTRUCTIONS
•STEP II: See Images Below
VERY IMPORTANT: the knob must be removed first, otherwise
the side burner can’t be installed in next step.
1. Side Burner Hose is preassembled to gas manifold. Pull hose with side burner
valve already attached through hole in side wall of cart (square hole in right hand
panel of cart assembly).
2. Remove the packing materials. Use the provided hexagon wrench (Allen) to
loosen (don’t remove) the setscrew on the control knob, and pull out the knob.
3. Remove the two M4*6 screws from front of side burner valve.
4. Remove the two screws on side burner bracket A, which hold side burner in place,
remove side burner, to allow side valve to be mounted.
5. From underneath side shelf, place side burner valve steam to through opening on
front of side burner control panel. Attach and secure side gas valve to control
panel using the M4*6 screws.
6. Slightly insert Side Burner onto tip of gas valve make sure it’s centered. Replace
and tighten the two screws on bracket A.
7. Attach igniter wire with red sleeve to valve electrode.
8. Place and press control knob onto valve steam, and tighten the setscrew of knob.
12
34
5
Remove two screws
securing burner in place
on Burner Bracket “A” will
use again in Step 6.
Loosen set screw to be able
to remove knob using
provided Allen wrench-DO
NOT FULLY REMOVE Screw.
Remove two screws
from valve assb. Will
use again on Step #5

ASSEMBLY INSTRUCTIONS
56
78
Further Instruction on Assembly of Side Burner Kit:
If you have any questions on this assembly, do not hesitate to call your dealer of AEI
Corporation.
Before operating side burner, be certain that all gas connections are tested for leaks.
DO NOT OPERATE IF LEAK IS PRESENT. Follow leak testing and correction
procedure on page 11.
NEVER allow more than 10 pounds to be on the side burner assembly as additional
weight could make entire grill less stable. Please note, a gallon of water weighs 7
pounds.
6
Reuse screws
removed in step #3
Attach wire with red
ignitor sleeve to
ignitor on valve, be
sure it is attached
to burner
Reattach burner to bracket
“A” using screws f/step 4
Reattach control
knob using set
screw and Allen
Wrench.

7
ASSEMBLY INSTRUCTIONS
STEP II:
Place the warming rack to warming rack brackets.
Place the optional motor bracket in the left of firebox (rotisserie kit
may be purchase separately).
Remove all packing materials, including tie down straps.
Safety Notice:
When you move or change the regulator, make sure the regulator hose is in
the fixed ring, as the figure show below. This prevents hose from coming in
contact with all hot surfaces.
Please note, propane tank is not include
and normally do not come filled.

8
ONLY USE THE HOSE AND REGULATOR ASSEMBLY PROVIDED WITH THIS GRILL. IF ASSEMBLY
NEEDS REPLACEMENT, ONLY USE REPLACEMENT SUPPLIED BY AEI. DO NOT ATTEMPT TO
REPAIR OR ALTER THE HOSE/VALVE/REGULATOR FOR ANY ASSUMED DEFECT. ANY
MODIFICATION WILL VOID WARRANTY AND WILL CREATE A RISK OF A GAS LEAK, FIRE, OR
POSSIBLE EXPLOSION. USE ONLY AUTHORIZED REPLACEMENT PARTS SUPPLIED BY AEI
CORPORATION.
This is a LP (propane gas) configured grill. Do not attempt to use a natural gas
supply unless the grill has been reconfigured for natural gas use. A conversion kit is available
through your local PGS Dealer or by contacting AEI Corporation.
The installation of this appliance must conform with local codes or, in the absence of local codes,
with either the Nation Fuel Gas Code, ANSI Z223.1 or CAN/CGA-B149.2 Propane Installation
Code.
REGULATOR AND HOSE REQUIREMENTS:
The regulator used with your grill must be UL approved, and conform to local codes.
Also the hose connect to the tank must be UL approved and conform to local codes.
The length of the hose shall be not exceed 16”.
TANK REQUIREMENTS:
The tank used with your grill must meet the following requirements:
1. Must have a TYPE I Outlet compatible with our Regulator.
2. Measurement: 12” diameter, 18” tall.
3. Maximum Capacity: 20 lbs or 4.6 U.S. gallons or 9kg.
4. Gas type: I3+: Butane 28~30mbar Propane 37mbarI3B/P(30): LPG 28~30mbar
5. Constructed and marked in accordance with the specification for LP-gas cylinders of the U.S.
Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 .
See tank collar for marking.
6. Must include a collar to protect the tank valve.
7. Be fitted for a vapor withdrawal in case of overfill.
8. Provides a shut-off valve terminating in an LP gas tank valve outlet specified, as applicable
for connection type QCC1 in the standard for compressed gas tank valve outlet and inlet
connection ANSI/CGA-V-1.
9. Must be a UL listed cylinder with “OPD” (overfill protection device) and equipped with a
triangular valve wheel.
FOR YOUR SAFETY
Ensure that the black plastic grommets of the regulator provided are in place and that the hose does
not come into contact with the heat shield or the grill pit prior to connection of the regulator to
the tank. VERY IMPORTANT:
1. The regulator shall not be in a location that will attain a temperature above 140 degrees
Fahrenheit (60 degrees Celsius).
2. The regulator shall incorporate a pressure relief valve or overpressure device.
3. The inlet of the pressure regulator shall be fitted to connect to the TYPE I connections of the
tank valve per ANSI Standard Z21.81.
GAS CONNECTION

9
1) Make sure tank valve is in its full “OFF” position (turn clockwise to stop).
2) Check tank valve to assure it has proper external male threads (TYPE I
connection per ANSI standard Z21.81).
3) Make sure all burner knobs are in their “OFF” position.
4) Remove the protective cap from LP tank valve. Always use cap and strap to cover
tank valve when tank is not in use or being transported.
5) Inspect tank valve and regulator assembly. Look for any damage or debris. Remove
any debris. Inspect hose for damage. Never attempt to use damaged or plugged
equipment. Contact your local LP gas dealer for repair.
6) When connecting regulator assembly to the valve, hand tighten nut clockwise to a
positive stop. Do not use a wrench to tighten. Use of a wrench may damage quick
coupling nut and result in a hazardous condition (See figure shown below).
7) Open tank valve fully (counter-clockwise). Use a soapy water solution to check
all connections for leaks before attempting to light grill. If a leak is found, turn
tank valve off and do not use grill until a local LP gas dealer can make repairs.
BEFORE LIGHTING GRILL, BE CERTAIN THAT HOSE DOES NOT COME IN CONTACT
WITH LOWER GRILL HOUSING, GREASE TRAY OR HEAT SHIELD.
OPD HAND WHEEL
O
P
E
N
g
C
LO
S
E
GAS CONNECTION
A word about your cylinder with a “QCC” and “OPD”
and the flow limiting device. All of our grills are
designed to be used with a LP gas cylinder that is
equipped with the “QCC-1” Quick Closing Coupler
system. The QCC system uses features that will
help insure your family’s safety when using your grill.
Here is what the QCC is designed to accomplish:
1. Gas will not flow to the appliance unless a positive connection is made from the LP regulator to
the cylinder. Be sure to tighten the hand wheel on the regulator but do not over tighten or use a
wrench on the hand wheel.
2. In the event or a fire or heat between 240 and 300 degrees Fahrenheit, a thermal shut off will
shut the flow of gas from the tank to the grill.
3. When activated, a “Flow Limiting Device” will limit the flow of gas to 10 cubic feet per hour and
you will see only a very small flame. The system is indicating that you have a leak in the
system.
4. The “OPD” feature is the Overfill Protection Device which allows your cylinder to be filled to a
predetermined level (about 90%) so as to not allow the gas to expand beyond a safe level
inside they cylinder after refilling or if the fuel expands inside the cylinder when the tank
becomes warmer.
It is imperative that all knobs on the grill be in the “OFF” position when opening the valve on the
cylinder. If they are left in the “ON” position and you open the tank, the Flow Limiting Device
will activate and not allow adequate gas to flow to the burners. Remember to always turn all
knobs to “OFF” and turn tank off when not in use. Store cylinders outdoors in a well ventilated
area.
OPD
HANDWHEEL

10
WARNING
Never insert any foreign objects into the valve outlet. It may damage the valve
and cause leak, leaking gas may result in fire, explosion, heavy body injury, or
even death.
Do not connect this grill to the self-contained LP gas system of a motor home or
camper trailer, or boat. Do not use with “System LP” unless properly regulated at
11” W.C..
Do not use this grill until leak tested.
If leak is detected, STOP and reapply soapy solution to all connections, tighten
as needed. If leak is unable to be stopped, close the LP tank valve immediately
and contact you local PGS dealer or AEI Corporation. DO NOT USE GRILL IF
LEAK IS PRESENT.
DANGER
NEVER store a spare LP tank under or near grill or in an enclosed area.
NEVER fill the tank beyond 90% full. An overfilled spare LP tank is dangerous
because surplus gas may leak from safety relief valve. The safety relief valve on
a LP tank could activate to release gas and cause a fire.
The spare LP tank must have protective safety cap installed on the tank valve
when not in use.
If any gas leaks are found on the spare LP tank, be sure tank is in a well
ventilated OUTDOOR area away from any material that could be a source of
ignition.
If any wear is evident on hose, or if hose is cut, it must be replaced prior to using
grill.
VERY IMPORTANT:
DISCONNECT THE TANK WHEN THIS GRILL IS NOT IN USE.
To disconnect LP gas tank:
1) Turn all the knobs on grill to the off.
2) Turn the tank valve off fully (turn clockwise to stop).
3) Detach the regulator assembly from tank valve by turning the quick coupling
nut counterclockwise.
4) Install the protective cap back onto the LP tank valve.
5) Always store propane tank outdoors.
6) Always transport tank in an upright position.
7) NEVER paint tank a dark color.
GAS CONNECTION

11
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment,
a complete gas tightness check must be performed at the installation site due to
possible mishandling in shipment, or excessive pressure unknowingly being applied to
the unit. Periodically check the whole system for leaks, or immediately check if the
smell of gas is detected. NEVER USE GRILL IF YOU SMELL GAS.
BEFORE TESTING
1) Make sure that all packing material is removed from the grill including the
tie-down straps.
2) Do not smoke or be in proximity to open flame while leak testing.
3) Never leak test with an open flame.
4) Make a soapy solution with one part liquid detergent and one part water.
Prepare a spray bottle or use a paint brush, to apply the solution to the
connections. For the initial leak test, make sure the LP cylinder is full.
5) Grill must be leak tested outdoors in a well-ventilated area, away from ignition
sources such as gas fired or electrical appliances, and flammable materials.
6) Keep grill away from open flames and/or sparks while testing.
TO TEST
1) Make sure all grill control knobs are in the “OFF” position.
2) Make sure the regulator is connected to the LP tank tightly and that fuel hose is
away from grill pit, grease tray and heat shield.
3) Completely open LP tank valve by turning counter clockwise. If you hear a “POP”
sound, turn gas off IMMEDIATELY, as it indicates a heavy leak at a connection.
Check all your connections as detailed below and attempt again.
4) Check every connection from the LP tank up to and including the connection to
the manifold pipe assembly (the pipe that goes to the burners) by brushing or
spraying the soapy solution on the connections.
5) If soap bubbles appear, there is a leak. Turn off LP tank valve IMMEDIATELY
and retighten connections. Open LP tank valve again, and recheck.
6) If leaks cannot be stopped, DO NOT ATTEMPT TO REPAIR. Call your dealer
or our customer service center at [phone] for help.
7) Always close the LP tank valve after leak testing by turning clockwise.
Only those parts specified by the manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the grill until all connections have
been checked and do not leak.
LEAK TESTING

12
SAFETY TIPS:
1) ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE.
2) OPEN GRILL LID AND TANK ENCLOSURE BEFORE LIGHTING TO INSPECT TO INSURE
GRILL, CONNECTIONS, AND HOSES ARE IN GOOD WORKING ORDER.
3) USE LONG BBQ TOOL TO AVOID BURNS.
4) CHECK ALL GAS SUPPLY FITTINGS FOR LEAKS BEFORE EACH USE. IT IS HANDY TO
KEEP A SPRAY BOTTLE OF SOAPY WATER NEAR THE SHUT-OFF VALVE OF THE GAS
SUPPLY LINE. SPRAY ALL THE FITTINGS. BUBBLES INDICATE LEAKS, DO NOT USE
GRILL UNTIL LEAKS ARE FIXED.
5) DISCONNECTED LP CYLINDERS MUST HAVE THREADED VALVE PLUGS TIGHTLY
INSTALLED, AND MUST NOT BE STORED IN A BUILDING, GARAGE, OR ANY OTHER
ENCLOSED AREAS.
6) TURN OFF ALL CONTROL KNOBS AND LP TANK VALVE WHEN THE GRILL IS NOT IN USE.
7) IF THE APPLIANCE IS STORED INDOORS (INCLUDING A GARAGE), THE LP TANK MUST
BE DISCONNECTED AND REMOVED FROM THE GRILL AND STORED OUTDOORS.
8) LP TANKS MUST BE STORED OUTDOORS IN A WELL-VENTILATED AREA.
DISCONNECTED LP TANKS IN STORAGE OR WHILE BEING TRANSPORTED MUST HAVE
A SAFETY CAP.
9) NEVER LEAVE A LP TANK IN A RECREATIONAL VEHICLE OR BOAT WHICH MAY
BECOME OVERHEATED BY THE SUN.
10) DO NOT STORE LP TANK IN OR NEAR AN AREA WHERE CHILDREN PLAY.
11) FOR ANY OTHER PROBLEMS, SEE “TROUBLESHOOTING” OR CONTACT YOUR
DEALER, OR OUR CUSTOMER SERVICE DEPARTMENT AT [phone].
12) IF THE REGULATOR ON YOUR TANK DEVELOPS “FROST” TURN GRILL OFF
IMMEDIATELY. THIS INDICATES A PROBLEM WITH THE TANK AND IT SHOULD
NOT BE USED ON YOUR GRILL. RETURN YOUR TANK TO THE SUPPLIER.
At least 36” clearance maintained from combustible constructions to the sides and back
of this grill. Minimum clearance form combustible above the grill is 5 feet (60”).
Insure that there is no unprotected combustible construction material adjacent to, or
over the grill.
All internal packaging has been removed.
Burners are sitting properly on valve orifices.
Knobs turn freely.
The regulator & hose connected to grill are provided by the manufacturer. (Pre-set for
11.0” water column).
Unit tested and free of leaks.
User informed of gas supply shut off valve location.
Fuel line is not in contact with any surface that may become hot.
LEAK TESTING
FINAL INSTALLATION CHECKLIST

13
VERY IMPORTANT: ALWAYS INSPECT THE HOSE PRIOR TO EACH USE.
BEFORE LIGHTING:
Inspect the gas supply hose before turning the gas “ON”. If there is evidence
of cuts, wear, melted hose or abrasion, it must be replaced before use. The
replacement hose assembly must be that specified by the manufacturer.
VERY IMPORTANT: TO LIGHT MAIN BURNERS OF THE GRILL:
1) Read instructions before lighting.
2) Turn all knobs to “OFF” then open the LP tank valve. Always keep your face
and body as far from the grill as possible when lighting.
3) Open lid during lighting. Do on lean over grill while lighting.
4) Push and turn any control knob slowly to “HI” position. The built-in igniter will
click and spark simultaneously to light the pilot and burner in sequence. If
burner fails to light within 5 seconds, turn the control knob to “OFF”
IMMEDIATELY. Wait 5 minutes for gas to dispel, then repeat the lighting
procedure. Once one burner is lit, light remaining burner with same process.
5) Follow match lighting instructions if burner can’t be lit after repeating 3-4 times.
TO LIGHT THE MAIN AND SIDE BURNERS BY MATCH: (AS THE
FOLLOWING FIGURE SHOWS)
If the burner will not light after several attempts then the burner can be match lit.
Tools: Lighting rod (hanging behind the right door)
GRILL LIGHTING INSTRUCTIONS

14
•MATCH LIGHTING INSTRUCTION:
1) Read instructions before lighting.
2) Open the lid during lighting. Do not lean over grill while lighting.
3) Place a lighted match between the coils on the end of the lighting
rod and hold next to the burner to ignite.
4) Push and turn the knob to “HI” position, make sure the burner lights
and stays lit.
5) Repeat steps 3-4 to light other burners.
6) Keep a spray bottle of soapy water near the gas supply valve and
check the connections before each use. Do not light the grill if odor
of gas is present, tighten all fittings. If odor persists, call your local dealer
or our customer service department at [phone].
FLAME CHARACTERISTICS:
1) Check for proper burner flame characteristics. Each burner is adjusted prior to
shipment.
2) Burner flames should be blue and stable with small yellow tips, with no excessive
noise, or lifting. If any of these conditions exist call our customer service line. If
the flame is yellow, it indicates insufficient air. If the flame is noisy and tends to
lift away from the burner, it indicates too much air.
3) Small yellow tips are ok. Altitude, wind and other factors will impact the burner
flame, this is normal.
4) Position grill where prevailing wind is blowing to the side of the grill, not the rear
or the front of the grill.
MATCH GRILL LIGHTING INSTRUCTIONS
FLAME CHARACTERISTICS
OPERATING INSTRUCTIONS
CAUTION
Clean the entire grill and particularly the grease tray often. A grease fire that may damage
the grill may occur if the grill is not cleaned frequently.
NEVER leave the grill unattended while using.
Do not use water to extinguish the grease fire, it may cause bodily injury.
Turn knobs off and LP tank off in case of a grease fire.
A grease fire can’t be put out by closing the lid. Turn off knobs and LP tank
IMMEDIATELY if any grease fire occurs.

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WARNING
For your safety:
Keep grill area clear and free from any flammable or combustible materials.
NEVER let children operate the grill or play near the grill.
This grill is for outdoor use ONLY. NEVER use in an enclosed area such as a
home, carport, tent, porch, covered patio, garage, or under a surface that can catch fire.
Do not block any of the ventilation holes in the four sides of the grill cart, it may affect the
combustion performance of the burner due to insufficient air.
Use the grill at least 36’’ away from any combustible wall or surface. 120’’ away from
objects that may spark and ignite gas i.e. live electrical appliances, pilot lights of water
heaters.
Do not use this grill on or under wood balconies.
This grill is designed to use only LP gas, DO NOT use lava rock, briquettes, or charcoal
in it.
NEVER light the burner with the lid closed. Non-ignited gas accumulated inside a closed
grill may cause explosions.
After lighting grill, observe grill for at least one minute before leaving grill.
Check the burner flames periodically.
Turn off the gas supply when the grill is not in use.
Always turn off the LP tank completely and detach from the grill before moving.
Never use your gas grill on a BOAT, RECREATIONAL or other VEHICLE.
Never place more than 10 pounds on side shelf or side burner included on model H40.
OPERATING INSTRUCTIONS
TOTAL GAS CONSUMPTION:
Total gas consumption (per hour) of PGS H40 grill with all burners on “HI” is 40,000 Btu/hr.
The side burner uses 12,000 Btu/hr. A full propane cylinder should last
approximately 10
hours with all burners on “HI” setting.
GENERAL USE OF THE GRILL:
The grill burners heat the entire cooking area and are side ported to minimize blockage
from falling grease and debris. Above the burners are stainless steel radiated flame
tamers. The igniter knobs are located on the valve panel. Follow the lighting
instructions
printed on the control panel.
USING THE GRILL:
Generally, you will preheat your grill with burners on “HI” setting for pre-heating (normally
about 10 minutes) and to SEAR your meat. Most grilling will be done on a MEDIUM
setting found at midpoint between HI and LO, this will allow the juices that were
seared in
your meat to remain. Getting your meal cooked just right requires practice, and also
attention to what is going on with your food. Enjoy getting to know your grill, and by
all
means, try a variety of different foods.

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1) Make sure the grill has been leak tested and is properly located.
2) Remove any packing material.
3) Light the grill burners using the instructions in this manual.
4) Turn the control knob to “HI” and preheat the grill for 10 minutes.
Caution: Never leave the grill unattended when the grill is on.
5) Once you are certain grill is operating properly, grill lid should be closed
during the appliance preheat period.
6) Place the food on the grill and cook to the desired doneness. Adjust heat
setting, if necessary. The control knob may be set to any position between
“HI” and “LO”. The “HI” setting is used for preheat, searing and burn-off,
most grilling is done at “Medium and Lo” range
7) The grill is designed to grill efficiently without the use of lava rocks or
briquettes of any kind. Heat is radiated by the stainless steel flame tamers
under the cooking grids.
8) The hot grill sears the food, sealing in the juices. The longer the preheat, the
faster the meat browns. PREHEAT FOR A MAXIMUM OF 10 MINUTES.
OPERATING INSTRUCTION
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
An optional rotisserie kit is equipped with a motor with a three-prong (grounding)
plug, and should be plugged directly into a properly grounded three-prong
receptacle. Do not cut or remove the grounding prong. Keep any electrical supply
cords and the fuel supply hose away from any heated surfaces. Remove and store
the motor in a dry place when not use.
USING OPTIONAL ROTISSERIE KIT (AVAILABLE SEPARATELY)：
1) Take off the rotisserie kit from the grill.
2) Slide off the left fork, and load the meat or poultry onto the rod.
3) Restore the left fork, putting two forks into the meat or poultry as far as possible.
Make sure the meat or poultry is located in the middle of the rod. Screw the
wing nuts of the fork as tight as possible.
4) Wrap the food with butchers string (never use nylon or plastic string) to secure
any loose portions, if necessary.
5) Restore the rotisserie kit into the motor.
ROTISSERIE TIPS:
1) If larger cuts of meat are being grilled, the rod may flex. This is normal.
2) Remove the cooking grids for larger cuts of meat if the meat scrapes on the
cooking grids during rotation.
3) For best results use a meat probe thermometer to determine proper internal
temperature of meat.