Phoenix Contact UM EN BLUEMARK LED User manual

CLIPLINE
UM EN BLUEMARK LED
Order No.: —
User Manual
UV LED printer for printing plastic labels for
labeling terminal blocks, conductors, and devices


Designation:
Revision:
Order No.:
This user manual is valid for:
103933_en_01 PHOENIX CONTACT
2010-03-25
UV LED printer for printing plastic labels
for labeling terminal blocks, conductors, and devices
UM EN BLUEMARK LED
01
—
Designation Firmware Order No.
BLUEMARK LED ≥2.31 5147888
User manual

BLUEMARK LED
PHOENIX CONTACT 103933_en_01
Please observe the following notes
In order to ensure the safe use of the product described, you have to read and understand
this manual. The following notes provide information on how to use this manual.
User group of this manual
The use of products described in this manual is oriented exclusively to qualified electricians
or persons instructed by them, who are familiar with applicable standards and other
regulations regarding electrical engineering and, in particular, the relevant safety concepts.
Phoenix Contact accepts no liability for erroneous handling or damage to products from
Phoenix Contact or third-party products resulting from disregard of information contained in
this manual.
Explanation of symbols used and signal words
The following types of messages provide information about possible property damage and
general information concerning proper operation and ease-of-use.
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
DANGER
This indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
This indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION
This indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTE
This symbol and the accompanying text alerts the reader to a situation which may cause
damage or malfunction to the device, either hardware or software, or surrounding
property.
This symbol and the accompanying text provides additional information to the reader. It is
also used as a reference to other sources of information (manuals, data sheets, literature)
on the subject matter, product, etc.

BLUEMARK LED
103933_en_01 PHOENIX CONTACT
General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical
documentation and the products described in the technical documentation at its own
discretion and without giving prior notice, insofar as this is reasonable for the user. The
same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular data sheets, installation instructions,
manuals, etc.) does not constitute any further duty on the part of Phoenix Contact to furnish
information on alterations to products and/or technical documentation. Any other
agreement shall only apply if expressly confirmed in writing by Phoenix Contact. Please
note that the supplied documentation is product-specific documentation only and that you
are responsible for checking the suitability and intended use of the products in your specific
application, in particular with regard to observing the applicable standards and regulations.
Although Phoenix Contact makes every effort to ensure that the information content is
accurate, up-to-date, and state-of-the-art, technical inaccuracies and/or printing errors in
the information cannot be ruled out. Phoenix Contact does not offer any guarantees as to
the reliability, accuracy or completeness of the information. All information made available
in the technical data is supplied without any accompanying guarantee, whether expressly
mentioned, implied or tacitly assumed. This information does not include any guarantees
regarding quality, does not describe any fair marketable quality, and does not make any
claims as to quality guarantees or guarantees regarding the suitability for a special purpose.
Phoenix Contact accepts no liability or responsibility for errors or omissions in the content
of the technical documentation (in particular data sheets, installation instructions, manuals,
etc.).
The aforementioned limitations of liability and exemptions from liability do not apply, in so
far as liability must be assumed, e.g., according to product liability law, in cases of
premeditation, gross negligence, on account of loss of life, physical injury or damage to
health or on account of the violation of important contractual obligations. Claims for
damages for the violation of important contractual obligations are, however, limited to
contract-typical, predictable damages, provided there is no premeditation or gross
negligence, or that liability is assumed on account of loss of life, physical injury or damage
to health. This ruling does not imply a change in the burden of proof to the detriment of the
user.

BLUEMARK LED
PHOENIX CONTACT 103933_en_01
Statement of legal authority
This manual, including all illustrations contained herein, is copyright protected. Use of this
manual by any third party is forbidden. Reproduction, translation, and public disclosure, as
well as electronic and photographic archiving or alteration requires the express written
consent of Phoenix Contact. Violators are liable for damages.
Phoenix Contact reserves all rights in the case of patent award or listing of a registered
design, in as far as this concerns software of Phoenix Contact that meets the criteria of
technicity or has technical relevance. Third-party products are always named without
reference to patent rights. The existence of such rights shall not be excluded.
Windows 3.x, Windows 95, Windows 98, Windows NT, Windows 2000, Windows XP,
Windows Vista, and Windows 7 are trademarks of the Microsoft Corporation.
Bluetooth is a trademark of the Bluetooth SIG, Inc.
All other product names used are trademarks of the respective organizations.
How to contact us
Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
www.phoenixcontact.com.
Make sure you always use the latest documentation.
It can be downloaded at:
www.phoenixcontact.net/catalog.
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at www.phoenixcontact.com.
Published by .
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to
PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
Germany
Phone +49 - (0) 52 35 - 3-00
Fax +49 - (0) 52 35 - 3-4 12 00
PHOENIX CONTACT
P.O. Box 4100
Harrisburg, PA 17111-0100
USA
Phone +1-717-944-1300

103933_en_01 PHOENIX CONTACT i
Table of contents
1 Safety and the environment ....................................................................................................1-1
1.1 Description of the BLUEMARK LED ...................................................................1-1
1.2 Intended use.......................................................................................................1-1
1.3 Please observe the following notes ....................................................................1-2
1.3.1 Dangers to health ................................................................................1-2
1.3.2 Risk of damage to the device ..............................................................1-3
1.4 Notes on disposal...............................................................................................1-4
2 Setting up and connecting the printer ......................................................................................2-1
2.1 Checking the scope of supply.............................................................................2-1
2.2 Removing the transportation safeguard and inserting the Fluid Cartridge ..........2-1
2.3 About the printer .................................................................................................2-4
2.4 Setting up the printer .........................................................................................2-5
2.5 Connecting the printer ........................................................................................2-6
2.5.1 Mains connection ................................................................................2-6
2.5.2 USB connection ..................................................................................2-7
2.5.3 Ethernet connection (LAN) ................................................................2-10
2.5.4 Bluetooth connection ........................................................................2-12
2.6 Initial printout (test sheet) .................................................................................2-15
3 Printing sheets and setting up the printer ................................................................................3-1
3.1 Loading sheets ..................................................................................................3-1
3.2 Specifying printing ..............................................................................................3-1
3.3 Starting printing .................................................................................................3-2
3.3.1 Canceling an active print job ...............................................................3-2
3.3.2 Status information via the menu ..........................................................3-3
3.4 User interface description...................................................................................3-5
3.4.1 Display ................................................................................................3-5
3.4.2 Keypad functions ................................................................................3-6
3.5 Settings via the menu .........................................................................................3-7
3.5.1 Changing the language setting ...........................................................3-7
3.5.2 Menu structure ....................................................................................3-8
3.5.3 Setting the display contrast ...............................................................3-10
3.5.4 Setting the interface ..........................................................................3-10
3.5.5 Increasing the print intensity (High Density Print) ..............................3-10

BLUEMARK LED
ii PHOENIX CONTACT 103933_en_01
4 Maintenance and cleaning ......................................................................................................4-1
4.1 Changing the Fluid Cartridge during startup .......................................................4-1
4.2 Changing the Fluid and Cleaning Cartridge........................................................4-1
4.2.1 Notes on the Fluid Cartridge ..............................................................4-1
4.2.2 Changing the Fluid Cartridge ..............................................................4-2
4.2.3 Changing the Cleaning Cartridge .......................................................4-3
4.3 Cleaning the printhead .......................................................................................4-4
4.3.1 Initiating printhead cleaning via the driver ...........................................4-4
4.3.2 Initiating printhead cleaning via the menu ...........................................4-4
4.4 Preparing the printer for transport.......................................................................4-5
5 Troubleshooting ......................................................................................................................5-1
5.1 Overview of possible errors ................................................................................5-1
5.2 Error messages and information in the display ...................................................5-2
5.3 Removing errors.................................................................................................5-5
5.3.1 Sheets are not being fed through ........................................................5-5
5.3.2 Testing the printhead ..........................................................................5-7
5.3.3 Opening the printer .............................................................................5-7
5.4 Creating a log file for the customer service department......................................5-8
A Appendix ................................................................................................................................ A-1
A 1 Technical data .................................................................................................. A-1
A 2 Ordering data .................................................................................................... A-2
A 3 Declaration of conformity................................................................................... A-3
B Index....................................................................................................................................... B-1

Safety and the environment
103933_en_01 PHOENIX CONTACT 1-1
1 Safety and the environment
1.1 Description of the BLUEMARK LED
The BLUEMARK LED is a UV printer for labeling marking elements used in the field of
electrical engineering. These include in particular plastic injection-molded parts and plastic
plates. The printing method is based on a printhead with a UV Unit for hardening the fluid.
The printer is controlled via a PC. A printer driver for Windows XP, Windows 2000,
Windows Vista and Windows 7 is supplied with the printer.
CLIP PROJECT advanced special planning and marking software from Phoenix Contact is
also supplied as standard with the printer. In addition, the sheets can be labeled using
popular Microsoft Office products.
1.2 Intended use
The BLUEMARK LED is a state-of-the-art device which complies with the recognized
safety-related rules and regulations. Despite this, danger to the user or third parties could
arise and the BLUEMARK LED or other property could be damaged while operating the
device.
WARNING: Danger to health due to incorrect usage
The BLUEMARK LED may only be used while in proper working order and for the intended
purpose. Users must act safely and must comply with the operating instructions. Errors, in
particular those which affect safety, must be removed immediately.
Unauthorized modifications, which exceed the scope of replacing the Fluid Cartridge or
Cleaning Cartridge, and changes to the BLUEMARK LED are not permitted for reasons of
safety.
Only carry out the actions described in these operating instructions. Other tasks may only
be performed by trained personnel or service engineers.
NOTE: The BLUEMARK LED is solely intended to print suitable media approved by
Phoenix Contact.
Only print on media with complete rows, as missing rows can damage the printhead.
In addition, only use consumables from Phoenix Contact. For the order numbers of the
Fluid Cartridge and Cleaning Cartridge, please refer to page A-2.
Intended use includes observing the operating instructions.

BLUEMARK LED
1-2 PHOENIX CONTACT 103933_en_01
1.3 Please observe the following notes
1.3.1 Dangers to health
WARNING: Danger - mains voltage
Never open the printer forcibly and do not carry out any repairs yourself.
WARNING: Danger due to incorrect operation
Normally, the printer may only be opened via the menu. Prior to opening, it must be
ensured that the UV Unit is switched off and has cooled down, and that the fluid valves are
closed. Otherwise UV light, heat or moving parts could pose a danger to health.
WARNING: Danger of crushing
There are moving parts inside the printer. Never operate the BLUEMARK LED without its
cover in place and do not attempt to access the inside of the device through the device
openings during operation.
Irritation due to the fluid
The fluid that is used contains substances which can cause irritation and inflammation of
the skin, eyes, and respiratory system.
Do not inhale vapor and avoid contact with the skin and eyes.
If your skin comes into direct contact with the fluid, wash the affected area thoroughly with
water and soap.

Safety and the environment
103933_en_01 PHOENIX CONTACT 1-3
1.3.2 Risk of damage to the device
Notes on use
Notes on storage
NOTE: Damage to the device: Observe the capacity
Observe the maximum capacity when loading sheets. If too many sheets are loaded, the
transport module may be unable to start up and this can result in damage to the printer.
NOTE: Do not touch printhead
Make sure that you do not touch the printhead. This can damage the printhead or
adversely affect the print image quality.
NOTE: Do not touch surface of UV Unit
Make sure that you do not touch the surface of the UV Unit. This can damage the UV Unit.
NOTE: Notes on power supply connection
The BLUEMARK LED is designed for power supplies with an AC mains voltage of 100 V
to 240 V. Only connect the BLUEMARK LED to sockets with a ground conductor contact.
Only connect the BLUEMARK LED to devices that have a SELV.
Before establishing or disconnecting connections, switch off all affected devices
(computer, printer, accessories).
NOTE: Protect the BLUEMARK LED against moisture
Only operate the BLUEMARK LED in a dry environment and do not expose it to any
moisture (splash water, mist, etc.).
NOTE: Always secure the printer prior to transport
If you want to transport the printer, secure the printhead first so that it is not damaged.
You will also need to replace the Fluid Cartridge with an empty dummy Fluid Cartridge.
Ensure that the Cleaning-Cartridge is inserted. Otherwise, fluid can leak from the printhead
and contaminate the printer or render it unusable.
Use the original packaging when transporting or sending the printer over long distances.
NOTE: Limited durability of the fluid
The UV-hardening fluid has limited durability. Once the expiry date is reached, the
Fluid Cartridge must be changed. The printer will notify you that the durability period is
about to expire (see page 3-5).
The Fluid Cartridge is designed for single use and cannot be refilled.
NOTE: For optimum durability, store the Fluid Cartridge at 0°C ... 20°C.

BLUEMARK LED
1-4 PHOENIX CONTACT 103933_en_01
1.4 Notes on disposal
Dispose of the Fluid Cartridge correctly
Empty Fluid Cartridges can be disposed of with domestic waste. Used Fluid Cartridges
that are not empty must be disposed of as hazardous waste, in the same way as ink
residue, for example. Please observe the local regulations.
Dispose of the Cleaning Cartridge correctly
The Cleaning Cartridge must be disposed of as hazardous waste, in the same way as ink
residue, for example. Please observe the local regulations.
Dispose of used devices correctly
The BLUEMARK printer contains valuable recyclable materials, which should be utilized
after the useful life (lifecycle) of the printer has ended.
The PCB of the BLUEMARK is equipped with a lithium battery. Please dispose this battery
according to the local regulations.
Please support us in this and contact your Phoenix Contact sales office to determine the
best way of returning the old device. Phoenix Contact will then handle the necessary
recycling and disposal measures.

Setting up and connecting the printer
103933_en_01 PHOENIX CONTACT 2-1
2 Setting up and connecting the printer
2.1 Checking the scope of supply
Check the scope of supply.
The following should be supplied in the box with the BLUEMARK LED:
– Mains cable (Europe and US)
– CD-ROM with driver and these operating instructions
–USBcable
–CLIPPROJECTadvancedplanning and marking software
– Hexagonal screwdriver
Retain the packaging for subsequent transport. The original packaging can also be ordered
separately (see "Ordering data" on page A-2).
2.2 Removing the transportation safeguard and
inserting the Fluid Cartridge
A transportation safeguard is fitted inside the BLUEMARK LED when supplied. For safety
reasons, the printer is also delivered with an empty Fluid Cartridge.
The first step is to remove the transportation safeguard and replace the empty
Fluid Cartridge with a full Fluid Cartridge (BLUEMARK FLUID-CARTRIDGE, Order No.
5147421).
Removing the
transportation safeguard
•Connect the printer to the mains using the corresponding mains cable.
The printer has a wide-range power supply unit (100 V AC ... 240 V AC), which means
that no voltage switch-over is required on the device.
•Switch on the printer.
"Fluid Cartridge Missing" appears in the display.
Press the •key (2 in Figure 2-1) to unlock the cover.
Figure 2-1 Opening the cover
•Press the pushbuttons (1) on both sides of the printer and open the cover.
12

BLUEMARK LED
2-2 PHOENIX CONTACT 103933_en_01
Figure 2-2 Unscrewing the transportation safeguard screw
When the cover is opened, you will see the head of an Allen screw in the middle on the left-
hand side.
•Unscrew this Allen screw completely using the hexagonal screwdriver provided.
The screw cannot be removed and can remain in the holder after being unscrewed.
Notes on transport
NOTE: If you want to transport the BLUEMARK LED again following initial startup, the
transportation safeguard must be locked again.
You will also need to replace the Fluid Cartridge with the dummy Fluid Cartridge
(see page 2-3) and use the original packaging.
The dummy Fluid Cartridge and the original packaging can also be ordered as
replacement parts (see "Ordering data" on page A-2).
For additional notes, see "Preparing the printer for transport" on page 4-5.

Setting up and connecting the printer
103933_en_01 PHOENIX CONTACT 2-3
Inserting the
Fluid Cartridge
For safety reasons, the BLUEMARK LED is delivered with an empty fluid cartridge (“dummy
fluid cartridge”). Replace this with a BLUEMARK FLUID-CARTRIDGE (Order No.
5147421).
Figure 2-3 View of the Fluid Cartridge (1)
•Release the green locking latch and remove the empty Fluid Cartridge by pulling it
slightly away from and upwards out of the guide.
•Insert the new Fluid Cartridge as a reverse of the above, press it down firmly into the
diagonal guide rail until it engages with a click. Now press it upwards and lock the green
latch again until this engages with a click.
•Close the cover again.
The fluid system is filled automatically. This takes around 1 minute. The drivers must then
be installed (see "Connecting the printer" on page 2-6).
1
Retain the empty Fluid Cartridge. It is clearly marked "DUMMY". It should be inserted
before the device is shipped.

BLUEMARK LED
2-4 PHOENIX CONTACT 103933_en_01
2.3 About the printer
Figure 2-4 Operating elements of the printer
1Transport module for holding sheets
2Keypad
3Display
4Output tray
5Unlocking the cover (pushbutton on both sides of the printer)
Normally the cover can only be opened if the printer has already been unlocked via the
menu (see page 5-7).
1
2
3
4
5

Setting up and connecting the printer
103933_en_01 PHOENIX CONTACT 2-5
Figure 2-5 View inside
1Fluid Cartridge
2UV Unit
3Cleaning Cartridge
2.4 Setting up the printer
•Unpack the printer and set it up in a suitable location on a solid and level surface.
2
3
1
NOTE: Set up the printer in a clean, dry location.
The following are not suitable:
– Damp or dusty locations
– Locations exposed to high levels of heat, direct sunlight or low temperatures
(operating range: 5°C to 35°C)
To ensure excellent print quality, the device must be set up on a completely level surface.

BLUEMARK LED
2-6 PHOENIX CONTACT 103933_en_01
2.5 Connecting the printer
Figure 2-6 Connections on the back of the printer
1On/off switch
2Mains connection
3Ethernet connection (LAN)
4USB connection
2.5.1 Mains connection
•Connect the printer to the mains using the corresponding mains cable.
The printer has a wide-range power supply unit (100 V AC ... 240 V AC), which means
that no voltage switch-over is required on the device.
The BLUEMARK LED can be connected to the computer via USB, Ethernet (LAN) or
Bluetooth.
The BLUEMARK LED automatically selects the interface via which it receives data.
The interface can also be preset via the menu (see "Setting the interface" on page 3-10).
1
2
43

Setting up and connecting the printer
103933_en_01 PHOENIX CONTACT 2-7
2.5.2 USB connection
Requirements Prior to driver installation, the following points must be met:
– The transportation safeguard has been removed.
– The dummy Fluid Cartridge has been replaced with a normal Fluid Cartridge.
– The BLUEMARK LED is installed in a suitable location.
– The BLUEMARK LED is connected to the power supply, but is switched off.
– The BLUEMARK LED is not yet connected to the PC.
Start driver installation with the supplied installation program, which uninstalls any existing
older BLUEMARK LED drivers and copies the new drivers.
•Insert the supplied CD-ROM and start the
"[Drive]:\Bluemark Installer\setup.exe" file.
The following window appears:
Figure 2-7 BLUEMARK LED driver installation (USB)
•Select "USB" from the drop-down menu and click on "Start".
Any older BLUEMARK LED drivers are uninstalled and the new drivers are copied. Once
this is done, a message window appears.
•Confirm the message with "OK".
•Connect the printer to the PC using the USB cable supplied.
The smaller USB connector (USB B, bottom connector in the figure) is connected to the
printer and the wider connector (top connector in the figure) is connected to the PC.
Figure 2-8 USB cable

BLUEMARK LED
2-8 PHOENIX CONTACT 103933_en_01
•Switch on the printer.
After a few seconds the message "Initialisation" appears in the display followed
by "Ready".
The PC then responds with "Found New Hardware" and prompts driver installation.
New hardware (a BLUEMARK DFU device) is detected first and a corresponding driver
is installed automatically. The BLUEMARK DFU device is required for future firmware
updates (firmware updates are available at www.phoenixcontact.net/catalog).
Figure 2-9 USB installation under Windows XP (1)
•Select "No, not this time" and click "Next" to start the installation.
•The "Install the software automatically (Recommended)" item is already selected.
Click "Next".
•Click "Finish"
The following applies to Windows XP.
12
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Table of contents
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