Phoenix Mecano Dewert Okin CU155 User manual

CU 155 DC Adapter
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CU155 DC-ADAPTER
Installation Instruction
(Original installation instruction, translation)

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Foreword
Disclaimer and exclusion of liability
DewertOkin is not responsible for damage resulting from:
failure to observe these instructions,
changes made to this product which have not been approved by DewertOkin, or
the use of replacement parts which have not been approved or manufactured by
DewertOkin.
Contact address
DewertOkin GmbH
Weststraße 1
32278 Kirchlengern
Germany
Tel: [phone]
Fax: [phone]
http://www.dewertokin.de
[email protected]
Creation of a complete operating instruction manual for the entire end product
These instructions are only intended to be used by the end-product manufacturer. They should
not be given to the operator of the end product. The factual information contained within may
be used as a basis when creating the end-product manual.
The warning and danger notices may be particularly suited for use in the end-product's man-
ual. However it is not sufficient to simply follow these notices. You should also carry out an in-
ternal risk assessment for your end product. This can then be used as the basis for the safety
notices in your manual.

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Table of Contents
Table of Contents 4
1. General 5
1.1 About these installation instruction 5
1.2 Conventions used 5
2. Safety Notices 6
2.1 Proper and intended usage 6
2.2 Selection and qualification of personnel 7
2.3 Notice on safety during operation 7
2.4 Product labelling 8
3. Description of component 9
3.1 Device components 9
3.2 Layout of the CU155 DC-Adapter connections 10
4. Technical Specifications 11
4.1 CU155 DC-ADAPTER 11
5. Installation 13
5.1 Safety notices to observe during installation 13
5.2 Installation procedure 13
6. Notices for operation 18
6.1 General notice 18
7. Troubleshooting 19
8. Maintenance 20
8.1 Maintenance 20
8.2 Cleaning and care 20
9. Disposal 21
EU Declaration of Conformity 22

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1. General
1.1 About these installation instruction
This installation instruction must be followed in order to install the CU155 DC-ADAPTER suc-
cessfully and safely in the end product. This instruction is not an operating manual for the end
product.
This instruction will help you to minimize danger, repair costs and down times. They will also
help you to maximize the reliability and lifespan of the end product.
CAUTION
The notices in this instruction must be followed! Their observance during installa-
tion and connection will help to minimize
the risk of accident and injury, and
damage to the CU155 DC-ADAPTER or the end product.
This installation instruction has been written with due care and attention. However, unless oth-
erwise required by law, we do not guarantee that the data, images and drawings are accurate
or complete nor do we accept liability for their contents.
We reserve the right to make unannounced technical changes in the course of our contin-
ual product improvement process!
1.2 Conventions used
Notices which do not relate to safety are indicated in these instructions with a triangular sym-
bol:
Notice symbol
Explanations of warning notices
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in serious
injury or death.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in se-
rious injury or death.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in mi-
nor or moderate injury.
NOTICE
NOTICE is used to address practices which are not related to personal injury but
may result in damage to the product or surroundings.

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2. Safety Notices
2.1 Proper and intended usage
The CU155 DC-ADAPTER is intended to be installed in an end product. It can be used as fol-
lows:
for connecting an additional peripheral device (e.g. a weighing system) using a DIN-
41529 plug
for connecting a LED lamp with DIN 41529 plug (for example, for reading lamps).
CAUTION
The CU155 DC-ADAPTER should only be used for the applications described
above. Any other application is not permitted and can lead to accidents or damage
to the unit. Such non-approved applications will lead immediately to the expiration
of all guarantee and warranty claims on the part of the end-product manufacturer
against DewertOkin.
2.1.1 Improper usage
Be sure to follow the notices below concerning improper usage. You should include them in
your product manual in order to inform your end product users.
WARNING
The CU155 DC-ADAPTER should not be used:
in any environment where combustible or explosive gases or vapours (e.g.,
anaesthesiology) may be present,
in a moist environment, or
outdoors.
CAUTION
The CU155 DC-ADAPTER may not be operated:
by small children,
by frail or infirmed persons without supervision, or
in the proximity of small children.
CAUTION
You should only use spare parts which have been manufactured or approved by
DewertOkin. Only these parts will guarantee a sufficient level of safety.

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2.2 Selection and qualification of personnel
The CU155 DC-ADAPTER should only be installed into the end product by someone who has
completed training in electronic motor assembly or has equivalent qualifications.
You should only install the CU155 DC-ADAPTER when you are qualified to do so. Otherwise,
a properly qualified person should be found for this task.
2.3 Notice on safety during operation
Basic safety rules must be followed in order to ensure that the end product can be continually
operated in a safe manner. These rules must be observed while using the end product and
while installing the CU155 DC-ADAPTER.
These rules and safety measures can be categorized as follows:
construction measures before the installation (refer to the "Ensuring operational reliability
during installation” section in the chapter "Installation"),
safety fundamentals during the CU155 DC-ADAPTER installation and during cable and
wire routing (refer to the "Elektrischer Anschluss" section in the chapter "Installation"),
basic safety rules during operation (refer to the chapter "Notices for operation"), and
the creation of a manual for the end product which contains these and other safety rules.
2.3.1 Creating a user's manual
The manufacturer of the end product must create a manual for the user of that product. The
safety notices in the end-product manual must be written based on the end product's risk as-
sessment.

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2.4 Product labelling
2.4.1 Type label
A type label on each CU155 DC-ADAPTER specifies the exact name and serial number, it
also states the technical specifications valid for that particular CU155 DC-ADAPTER. The fol-
lowing illustration shows where the specifications are located on the type label of the CU155
DC-ADAPTER.
The type label shown is an example; the specifications for your CU155 DC-
ADAPTER may differ from this illustration.
Figure 1 Type label for the CU155 DC-ADAPTER (example)
CU155 DC-ADAPTER
Model name
xxxxx
ID No.
29V
Input voltage
Output 1: 5 –24VDC / max. 600 mA
Output voltage / max. output current
Output 2: 24VDC / 350mA
Output voltage / max. output current
Baujahr (Prod.Date)
Week / year
Seriennr. (Serial-No.)
Serial number for the CU155 DC-ADAPTER
IP00/X6
IP protection level
Use in dry rooms only!
Follow special assembly instructions!
Mark of CE conformity
Follow special disposal instructions!

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3. Description of components
The CU155 DC-ADAPTER is a component that is connected to a controller for supplying
power to an additional peripheral device (such as a weighing system) and/or to an LED
lamp.
A peripheral device (5 VDC / 9 VDC / 12 VDC or 24 VDC / max. 600 mA) can be con-
nected to the CU155 DC-ADAPTER using a DIN-41529 plug. One standard LED lamp
(24 VDC / max. 350mA) can also be connected using DIN 41529 plugs.
We reserve the right to make unannounced technical changes in the course of our con-
tinual product improvement process!
3.1 Device components
The CU155 DC-ADAPTER consists of housing with connections, rotary control switch for
voltage adjustment and a shield cover for protecting the sockets.
Figure 3 CU155 DC-ADAPTER
A CU155 DC-ADAPTER
B Connection socket for LED lamp
C Configurable connection for the peripheral
device
D Two dummy plugs
E Rotary control switch for voltage adjustment
behind one dummy plug
F Shield cover for protecting sockets
A
B
D
D
F
C
E

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3.2 Layout of the CU155 DC-Adapter connections
Refer to the sticker on the CU155 DC-Adapter for details about layout and positioning of the
connections. The sticker is located above the sockets. It indicates the proper type of connec-
tions. The layout of the connection scheme is individual and depends on the system specifica-
tions. Figure 4 is only an example and shows you where the label is attached.
Figure 4 Position of the connection layout sticker on the CU155 DC-ADAPTER
A Layout of the connection scheme
NOTICE
Only connect the components according to the specifications found on the sticker
on the CU155 DC-Adapter. Any other arrangement of connections may damage
the CU155 DC-Adapter. Please follow all notices found in these installation instruc-
tions.
A

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4. Technical Specifications
4.1 CU155 DC-ADAPTER
Input voltage
29VDC
Current consumption
max. 1,5A
Output voltage on socket 1
24VDC
Output current on socket 1
max. 350mA
Output voltage on socket 5
5VDC, 9VDC, 12VDC or 24VDC adjustable using a
rotary control switch
Output current on socket 5
max. 600mA
(depending on position of rotary control switch)
Rotary control switch
Position: 1 => 5VDC
2 => 9VDC
3 => 24VDC
0 => 12VDC
Type of connection
LSP socket (DIN 41529)
Protection class
III
Protection category
IP00/X6
Protection category IPX6: Only when using
mounted plugs with O rings, sockets sealed with
dummy plugs, and attached the shield cover for pro-
tecting sockets
Colours
grey
Dimensions and weight
Length x width x height
157mm x 107mm x 44mm
Weight
approx. 0,3kg
Ambient conditions for opera-
tion, storage and transport
Transport / storage temperature
from -20°C to +50°C
from -4°F to +122°F
Operating temperature
from +10°C to +40°C
from +50°F to +104°F
Relative humidity
from 30% to 75%
Air pressure
from 800hPa to 1060hPa
Altitude
< 2000m

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Figure 5 Top view CU155 DC-ADAPTER, (dimensions in mm)
Figure 6 Front view CU155 DC-ADAPTER, (dimensions in mm)
44
157
107

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5. Installation
5.1 Safety notices to observe during installation
Basic safety rules must be followed in order to ensure that the end product can be continually
operated in a safe manner. These rules must be observed while using the end product and
while installing the CU155 DC-ADAPTER.
5.1.1 Ensuring operational reliability during installation
The safety and reliability of the end product containing DewertOkin components can be en-
sured by using the proper construction methods described below.
ACHTUNG
Do not remove the dummy plugs from the sockets 2 and 3 on the CU155 DC-
ADAPTER. Only remove the dummy plug from connecting socket 4 when adjusting
the output voltage for connecting socket 5. After the voltage is set, you must re-
attach the dummy plug in order to preserve the IPX6 protection category.
Overcurrent
The CU155 DC-ADAPTER is protected from overcurrent by a safety fuse.
Mechanical construction
A shield covering protects the sockets 1 and 5 from mechanical damage and accidental un-
plugging.
5.2 Installation procedure
Before installing the CU155 DC-ADAPTER, make sure that you are observing all of the safety
notices found in the "Safety notices to observe during installation" section.

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5.2.1 Installation and dismounting for the CU155 DC-ADAPTER
CAUTION
Assembly and disassembly should only be done where the drive is not supporting a
load!
There are four mounting holes in the CU155 DC-ADAPTER which can be used to attach it to
the end product with the appropriate screws (for example, M4 x 50 screws). The CU155 DC-
ADAPTER should be mounted so that it lies flat against its supporting material. In the end
product, no mechanical forces (such as torsion) should be put on the CU155 DC-ADAPTER or
enclosure. Such forces could lead to damage (such as cracks) in the housing.
Figure 7 Mounting holes of the CU155 DC-ADAPTER (dimensions in mm)
129
60
4,2

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5.2.2 Mounting the shield cover over the sockets
The shield cover is attached to the CU155 DC-ADAPTER by snapping it into the guide slots. It
can also be attached more securely to the CU155 DC-ADAPTER using suitable screws (ST
2.9 x 6.5; ISO 7049).
Figure 8 Shield cover for the CU155 DC-ADAPTER
A CU155 DC-ADAPTER
B Guide slots
C Holes for screws
D Shield cover for protecting sockets
5.2.3 Connecting the peripheral devices or LED lamp
1 If necessary, unscrew both screws on the shield cover.
2 Pull out the shield over from the guide slots.
3 Connect the peripheral device or LED lamp to a free socket (refer to the "Description of
component" section found in the "Layout of the connections" Chapter).
NOTICE
Only use DIN-41429 angle plugs with extra rubber seals when connecting the peri-
pheral devices or LED lamps.
4 The shield cover is attached to the CU155 DC-ADAPTER by snapping it into the guide
slots.
5 If necessary, screw both screws for the shield cover back into the CU155 DC-ADAPTER.
C
A
C
C
D
C
B
B

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5.2.4 Elektrischer Anschluss
CAUTION
Electrical components should be connected or disconnected only when the mains
power cord is unplugged.
Routing electrical cables
When routing the cables, be sure that:
the cables cannot get jammed,
no mechanical load (such as pulling, pushing or bending) will be put on the cables, and
the cables cannot be damaged in any way.
Fasten all cables (especially the connecting cables) to the end product using sufficient strain
relief and kink prevention methods. Be sure that the design of the end product prevents the
connecting cables from coming into contact with the floor during transport.
5.2.5 Connecting to the power supply
CAUTION
You should only connect and disconnect the cables when they are completely dis-
connected from any live current!
Figure 9 CU155 DC-Adapter with connection cable
A Connection cable with LSP plug
1 Connect the cable's LSP plug to the power supply (e.g MCL II control unit using a pigtail).
NOTICE
Be sure to use the proper input voltage.
A

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5.2.6 Adjust the output voltage for the peripheral devices
Figure 10 CU155 DC-Adapter with rotary control switch
A Adjustable connection for peripheral device
on socket 5
B Rotary control switch for setting voltage on
socket 5
1 If necessary, unscrew both screws on the shield cover.
2 Pull out the shield over from the guide slots.
3 Remove the dummy plug off of socket 4
4 Use a screwdriver to set the proper voltage for your peripheral device.
Position 1 => 5VDC
2 => 9VDC
3 => 24VDC
0 => 12VDC
1 Re-attach the dummy plug to socket 4
2 Connect your peripheral device.
3 The shield cover is attached to the CU155 DC-ADAPTER by snapping it into the guide
slots.
4 If necessary, screw both screws for the shield cover back into the CU155 DC-ADAPTER.
NOTICE
After the voltage is set, you must re-attach the dummy plug in order to preserve the
IPX6 protection category.
A
B

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6. Notices for operation
The factual information contained within may be used when you are creating the end-product
manual. The installation instructions do not contain all information required for the safe opera-
tion of the end product. They only describe the assembly and operation of the CU155 DC-
ADAPTER as a partially assembled piece of machinery.
CAUTION
When creating the operating instructions, remember that the installation instructions
are intended for qualified specialists and are not for typical users of the end product.
6.1 General notice
Only drive and drive control units from DewertOkin should be connected to the CU155 DC-
ADAPTER since they have already been verified to work together.
Only those LED lamps and peripheral devices which comply with the technical specifi-
cations provided here should be connected to the CU155 DC-ADAPTER.
Avoiding cable damage
Be sure that your operating instructions inform the user about the possible cable risks.
CAUTION
The cables (particularly the connecting cable) should not be run over. In order to
prevent injuries or damage to the CU155 DC-ADAPTER, no mechanical strain
should be placed on the cables.

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7. Troubleshooting
This chapter describes troubleshooting methods for fixing problems. If you experience an error
that is not listed in this table, please contact your supplier.
CAUTION
Only qualified specialists who have received electrician training should carry out
troubleshooting and repairs.
Problem
Possible cause
Remedy
The drive or control
unit is not functioning
There is no mains supply volt-
age
Connect the mains power
The drive or control unit is de-
fective.
Please contact your supplier or
sales agent
The drive is suddenly
no longer capable of
movement.
The thermal fuse on the trans-
former may have been triggered
Please contact your supplier or
sales agent
The device fuse may have been
triggered
Please contact your supplier or
sales agent
There is no mains supply volt-
age
Connect the mains power
The power feed (from the mains)
has been interrupted
Check the lead-in connections and
re-seat the contacts if required
Peripheral device /
LED lamp is not
functioning
There is no mains supply volt-
age
Connect the mains power
The power feed (from the mains)
has been interrupted
Check the lead-in connections and
re-seat the contacts if required
The fuse into the CU155 DC-
ADAPTER may have been trig-
gered
Please contact your supplier or
sales agent

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8. Maintenance
CAUTION
You should only use spare parts which have been manufactured or approved by
DewertOkin. Only these parts will guarantee a sufficient level of safety.
8.1 Maintenance
Type of check
Explanation
Time interval
Check the function and safety
of the electrical system
A qualified electrician should
carry out this inspection. (Re-
fer to the "Electrical connec-
tion" section in the "Installa-
tion" chapter.)
Periodic inspections can
be carried out at intervals
based on the risk as-
sessment which you con-
duct for your end product
Periodic visual inspection for
housing damage
Check the housing for breaks
or cracks
At least every six months
Periodic visual inspection of
the plug-in connections and
electrical access points for
damage
Check that all electrical
cables and connections are
firmly seated and correctly
positioned
At least every six months
Periodic visual inspection for
cable damage
Check the connecting cables
for pinching or shearing. Also
check the strain relief and
kink protections mecha-
nisms, in particular after any
mechanical load
At least every six months
8.2 Cleaning and care
The CU155 DC-ADAPTER was designed so that it would be easy to clean. Its smooth sur-
faces can be conveniently cleaned.
NOTICE
Never clean the CU155 DC-ADAPTER in an automated washing system or with a
high-pressure cleaner. Do not allow fluids to penetrate the drive. Damage to the
drive could result.
Do not use a cleanser that contains benzene, alcohol or similar solvents.
1 Always disconnect the mains power plug from the power supply before you start to clean!
2 Clean the CU155 DC-ADAPTER using a dry cloth.
3 Be sure that you do not damage the connecting cables during the cleaning.