Phonetics Sensaphone SCADA 3000 User manual
SENSAPHONE®
SCADA 3000
User’s Manual
Version 2.34
SCADA 3000 User’s Manual
Every effort has been made to ensure that the information in this document is complete, accurate
and up-to-date. Phonetics, Inc. assumes no responsibility for the results of errors beyond its control.
Phonetics, Inc. also cannot guarantee that changes in equipment made by other manufacturers, and
referred to in this manual, will not affect the applicability of the information in this manual.
Copyright © 1999 by Phonetics, Inc., d.b.a. SENSAPHONE®.
Manual Version 2.34, October 2008
Written and produced by Phonetics, Inc.
Please address comments on this publication to:
SENSAPHONE®
901 Tryens Road
Aston, PA 19014
SENSAPHONE is a registered trademark of Phonetics, Inc.
All other brands and product names are trademarks or registered trademarks of their respective com-
panies.
Important Safety Instructions
Your SCADA 3000 has been carefully designed to give you years of safe, reliable performance.
As with all electrical equipment, however, there are a few basic precautions you should take to
avoid hurting yourself or damaging the unit:
Read the installation and operating instructions in this manual carefully. Be sure to save it for
future reference.
Read and follow all warning and instruction labels on the product itself.
To protect the SCADA 3000 from overheating, make sure all openings on the unit are not
blocked. Do not place on or near a heat source, such as a radiator or heat register.
Do not use your SCADA 3000 near water, or spill liquid of any kind into it.
Be certain that your power source matches the rating listed on the AC power transformer. If
you’re not sure of the type of power supply to your facility, consult your dealer or local power
company.
Do not allow anything to rest on the power cord. Do not locate this product where the cord
will be abused by persons walking on it.
Do not overload wall outlets and extension cords, as this can result in the risk of fire or electric
shock.
Never push objects of any kind into this product through ventilation holes as they may touch
dangerous voltage points or short out parts that could result in a risk of fire or electric shock.
To reduce the risk of electric shock, do not disassemble this product, but return it to Phonetics’
Customer Service, or another approved repair facility, when any service or repair work is
required. Opening or removing covers may expose you to dangerous voltages or other risks.
Incorrect reassembly can cause electric shock when the unit is subsequently used.
If anything happens that indicates that your SCADA 3000 is not working properly or has been
damaged, unplug it immediately and follow the procedures in the manual for having it serviced.
Return the unit for servicing under the following conditions:
1. The power cord or plug is frayed or damaged.
2. Liquid has been spilled into the product or it has been exposed to water.
3. The unit has been dropped, or the enclosure is damaged.
4. The unit doesn’t function normally when you’re following the operating instructions.
Avoid using a telephone (other than a cordless type) during an electrical storm. There may be a
remote risk of electric shock from lightning.
Do not use the telephone to report a gas leak in the vicinity of the leak.
CAUTION
To reduce the risk of fire or injury to persons, read and follow these instructions:
1. Use only the following type and size batteries: Sealed lead-acid gel cell 12V, 5 to
18AH.
2. Do not dispose of the batteries in a fire. The cell may explode. Check with local
codes for possible special disposal instructions.
3. Do not open or mutilate the batteries. Released electrolyte is corrosive and may
cause damage to the eyes or skin. It may be toxic if swallowed.
4. Exercise care in handling batteries in order not to short the battery with conduct-
ing materials such as rings, bracelets, and keys. The battery or conductor may
overheat and cause burns.
iii
FCC REQUIREMENTS
Part 68: The SCADA 3000 complies with Part 68 of the FCC rules. On the back of the unit
there is a label that contains, among other information, the FCC Registration Number and the
Ringer Equivalence Number (REN) for this equipment. You must, upon request, provide this
information to your local telephone company.
The REN is useful to determine the quantity of devices that you may connect to your tele-
phone line and still have all of those devices ring when your telephone number is called. In
most, but not all areas, the sum of the RENs of all devices connected to one line should not
exceed five (5.0). To be certain of the number of devices that you may connect to your line, you
may want to contact your local telephone company to determine the maximum REN for your
calling area.
This equipment may not be used on coin service units provided by the telephone company.
Connection to party lines is subject to state tariffs.
Should the SCADA 3000 cause harm to the telephone network, the telephone company
may discontinue your service temporarily. If possible, they will notify you in advance. But
if advance notice isn’t practical, the telephone company may temporarily discontinue service
without notice and you will be notified as soon as possible. You will be informed of your right
to file a complaint with the FCC. The telephone company may make changes in its facilities,
equipment, operations, or procedures where such action is reasonably required in the opera-
tion of its business and is not inconsistent with the rules and regulations of the FCC that could
affect the proper functioning of your equipment. If they do, you will be notified in advance to
give you an opportunity to maintain uninterrupted telephone service.
If you experience trouble with this equipment, or you need information on obtaining service or
repairs, please contact:
PHONETICS, INC.
901 Tryens Road, Aston, PA 19014
610.558.2700
Fax: 610.558.0222
The telephone company may ask that you disconnect this equipment from the network until
the problem has been corrected or until you are sure that the equipment is not malfunctioning.
Part 15: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide rea-
sonable protection against harmful interference when the equipment is operated in a commer-
cial environment. This equipment generates, uses and can radiate radio frequency energy and,
if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. Operation of this equipment in a residential area is likely to cause
harmful interference in which case the user will be required to correct the interference at his
own expense.
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SCADA 3000 User’s Manual
Telephone Consumer Protection Act
The FCC Telephone Consumer Protection Act of 1991 makes it unlawful for any person to use
a computer or other electronic device, including fax machines, to send a message unless such
message contains, in a margin at the top or bottom of each transmitted page or on the first
page of the transmission, the date and time it is sent and an identification of the business or
other entity, or other individual sending the message, and the telephone number of the sending
machine or such business, other entity, or individual. (The telephone number provided may not
be a 900 number or any other number for which charges exceed local or long-distance trans-
mission charges.)
To comply with this law, you must enter the following information into your SCADA 3000:
• Date&TimeasshownintheSystemProgrammingsectionofthismanual.
• Nameandtelephonenumbertoidentifythesourceofthefaxtransmission(as
shown in the System Programming section of this manual).
General Requirements for all Automatic Dialers:
When programming emergency numbers and (or) making test calls to emergency numbers:
1. Remain on the line and briefly explain to the dispatcher the reason for the call.
2. Perform such activities in the off-peak hours, such as early morning or late evenings.
CANADIAN DEPARTMENT OF COMMUNICATIONS STATEMENT
Notice: The Canadian Department of Communications label identifies certified equipment.
This certification means that the equipment meets certain telecommunications network protec-
tive, operational and safety requirements. The Department does not guarantee the equipment
will operate to the user’s satisfaction.
Before installing this equipment, users should ensure that it is permissible to be connected to
the facilities of the local telecommunications company. The equipment must also be installed
using an acceptable method of connection. In some cases, the company’s inside wiring associ-
ated with a single line individual service may be extended by means of a certified connector
assembly (telephone extension cord). The customer should be aware that compliance with the
above condition may not prevent degradation of service in some situations.
Repairs to certified equipment should be made by an authorized Canadian maintenance facility
designated by the supplier. Any repairs or alterations made by the user to this equipment, or
equipment malfunctions, may give the telecommunications company cause to request the user
to disconnect the equipment.
Users should ensure for their own protection that the electrical ground connections of the
power utility, telephone lines and internal metallic water pipe system, if present, are connected
together. This precaution may be particularly important in rural areas.
CAUTION: Users should not attempt to make such connections themselves, but should con-
tact the appropriate electric inspection authority, or electrician, as appropriate.
The Ringer Equivalence Number (REN) assigned to each terminal device denotes the percent-
age of the total load to be connected to a telephone loop which is used by the device to prevent
overloading. The termination on a loop may consist of any combination of devices subject only
to the requirement that the total of the Ringer Equivalence Numbers of all the devices does
not exceed 5.0.
The REN for the SCADA 3000 is 0.7B.
v
Important Safety Instructions
vi
SCADA 3000 User’s Manual
vii
Warranty
3 YEAR LIMITED WARRANTY
PLEASE READ THIS WARRANTY CAREFULLY BEFORE USING THE PRODUCT.
THIS LIMITED WARRANTY CONTAINS SENSAPHONE’S STANDARD TERMS AND CONDITIONS. WHERE
PERMITTED BY THE APPLICABLE LAW, BY KEEPING YOUR SENSAPHONE PRODUCT BEYOND THIRTY
(30) DAYS AFTER THE DATE OF DELIVERY, YOU FULLY ACCEPT THE TERMS AND CONDITIONS SET
FORTH IN THIS LIMITED WARRANTY.
IN ADDITION, WHERE PERMITTED BY THE APPLICABLE LAW, YOUR INSTALLATION AND/OR USE OF
THE PRODUCT CONSTITUTES FULL ACCEPTANCE OF THE TERMS AND CONDITIONS OF THIS LIMITED
WARRANTY (HEREINAFTER REFERRED TO AS "LIMITED WARRANTY OR WARRANTY"). IF YOU DO
NOT AGREE TO THE TERMS AND CONDITIONS OF THIS WARRANTY, INCLUDING ANY LIMITATIONS OF
WARRANTY, INDEMNIFICATION TERMS OR LIMITATION OF LIABILITY, THEN YOU SHOULD NOT USE THE
PRODUCT AND SHOULD RETURN IT TO THE SELLER FOR A REFUND OF THE PURCHASE PRICE. THE
LAW MAY VARY BY JURISDICTION AS TO THE APPLICABILITY OF YOUR INSTALLATION OR USE ACTUALLY
CONSTITUTING ACCEPTANCE OF THE TERMS AND CONDITIONS HEREIN AND AS TO THE APPLICABILITY
OF ANY LIMITATION OF WARRANTY, INDEMNIFICATION TERMS OR LIMITATIONS OF LIABILITY.
1. WARRANTOR: In this Warranty, Warrantor shall mean "Dealer, Distributor, and/or Manufacturer."
2. ELEMENTS OF WARRANTY: This Product is warranted to be free from defects in materials and craftsmanship
with only the limitations and exclusions set out below.
3. WARRANTY AND REMEDY: Three-Year Warranty — In the event that the Product does not conform to this
warranty at any time during the time of three years from original purchase, warrantor will repair the defect and
return it to you at no charge.
This warranty shall terminate and be of no further effect at the time the product is: (1) damaged by extraneous
cause such as fire, water, lightning, etc. or not maintained as reasonable and necessary; or (2) modified; or (3)
improperly installed; or (4) misused; or (5) repaired or serviced by someone other than Warrantors’ authorized per-
sonnel or someone expressly authorized by Warrantor’s to make such service or repairs; (6) used in a manner or
purpose for which the product was not intended; or (7) sold by original purchaser.
LIMITED WARRANTY, LIMITATION OF DAMAGES AND DISCLAIMER OF LIABILITY FOR DAMAGES: THE
WARRANTOR’S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIR OR REPLACEMENT OF
THE PRODUCT, AT THE WARRANTOR’S OPTION AS TO REPAIR OR REPLACEMENT. IN NO EVENT SHALL
WARRANTORS BE LIABLE OR RESPONSIBLE FOR PAYMENT OF ANY INCIDENTAL, CONSEQUENTIAL,
SPECIAL AND/OR PUNITIVE DAMAGES OF ANY KIND, INCLUDING BUT NOT LIMITED TO ANY LABOR
COSTS, PRODUCT COSTS, LOST REVENUE, BUSINESS INTERRUPTION LOSSES, LOST PROFITS, LOSS
OF BUSINESS, LOSS OF DATA OR INFORMATION, OR FINANCIAL LOSS, FOR CLAIMS OF ANY NATURE,
INCLUDING BUT NOT LIMITED TO CLAIMS IN CONTRACT, BREACH OF WARRANTY OR TORT, AND
WHETHER OR NOT CAUSED BY WARRANTORS’ NEGLIGENCE. IN THE EVENT THAT IT IS DETERMINED IN
ANY ADJUDICATION THAT THE LIMITED WARRANTIES OF REPAIR OR REPLACEMENT ARE INAPPLICABLE,
THEN THE PURCHASER’S SOLE REMEDY SHALL BE PAYMENT TO THE PURCHASER OF THE ORIGINAL
COST OF THE PRODUCT, AND IN NO EVENT SHALL WARRANTORS BE LIABLE OR RESPONSIBLE FOR
PAYMENT OF ANY INCIDENTAL, CONSEQUENTIAL, SPECIAL AND/OR PUNITIVE DAMAGES OF ANY KIND,
INCLUDING BUT NOT LIMITED TO ANY LOST REVENUE, BUSINESS INTERRUPTION LOSSES, LOST
PROFITS, LOSS OF BUSINESS, LOSS OF DATA OR INFORMATION, OR FINANCIAL LOSS, FOR CLAIMS
OF ANY NATURE, INCLUDING BUT NOT LIMITED TO CLAIMS IN CONTRACT, BREACH OF WARRANTY OR
TORT, AND WHETHER OR NOT CAUSED BY WARRANTORS’ NEGLIGENCE.
WITHOUT WAIVING ANY PROVISION IN THIS LIMITED WARRANTY, IF A CIRCUMSTANCE ARISES WHERE
WARRANTORS ARE FOUND TO BE LIABLE FOR ANY LOSS OR DAMAGE ARISING OUT OF MISTAKES,
NEGLIGENCE, OMISSIONS, INTERRUPTIONS, DELAYS, ERRORS OR DEFECTS IN WARRANTORS’
viii
SCADA 3000 User’s Manual
PRODUCTS OR SERVICES, SUCH LIABILITY SHALL NOT EXCEED THE TOTAL AMOUNT PAID BY THE
CUSTOMER FOR WARRANTORS’ PRODUCT AND SERVICES OR $250.00, WHICHEVER IS GREATER.
YOU HEREBY RELEASE WARRANTORS FROM ANY AND ALL OBLIGATIONS, LIABILITIES AND CLAIMS IN
EXCESS OF THIS LIMITATION.
INDEMNIFICATION AND COVENANT NOT TO SUE: YOU WILL INDEMNIFY, DEFEND AND HOLD HARMLESS
WARRANTORS, THEIR OWNERS, DIRECTORS, OFFICERS, EMPLOYEES, AGENTS, SUPPLIERS OR
AFFILIATED COMPANIES, AGAINST ANY AND ALL CLAIMS, DEMANDS OR ACTIONS BASED UPON ANY
LOSSES, LIABILITIES, DAMAGES OR COSTS, INCLUDING BUT NOT LIMITED TO DAMAGES THAT ARE
DIRECT OR INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL, AND INCLUDING ATTORNEYS FEES
AND LEGAL COSTS, THAT MAY RESULT FROM THE INSTALLATION, OPERATION, USE OF, OR INABILITY
TO USE WARRANTORS’ PRODUCTS AND SERVICES, OR FROM THE FAILURE OF THE WARRANTORS’
SYSTEM TO REPORT A GIVEN EVENT OR CONDITION, WHETHER OR NOT CAUSED BY WARRANTORS’
NEGLIGENCE.
YOU AGREE TO RELEASE, WAIVE, DISCHARGE AND COVENANT NOT TO SUE WARRANTORS, THEIR
OWNERS, DIRECTORS, OFFICERS, EMPLOYEES, AGENTS, SUPPLIERS OR AFFILIATED COMPANIES, FOR
ANY AND ALL LIABILITIES POTENTIALLY ARISING FROM ANY CLAIM, DEMAND OR ACTION BASED UPON
ANY LOSSES, LIABILITIES, DAMAGES OR COSTS, INCLUDING BUT NOT LIMITED TO DAMAGES THAT ARE
DIRECT OR INDIRECT, INCIDENTAL, SPECIAL OR CONSEQUENTIAL, AND INCLUDING ATTORNEYS FEES
AND LEGAL COSTS, THAT MAY RESULT FROM THE INSTALLATION, OPERATION, USE OF, OR INABILITY
TO USE WARRANTORS’ PRODUCTS AND SERVICES, OR FROM THE FAILURE OF THE WARRANTORS’
SYSTEM TO REPORT A GIVEN EVENT OR CONDITION, WHETHER OR NOT CAUSED BY WARRANTORS’
NEGLIGENCE, EXCEPT AS NECESSARY TO ENFORCE THE EXPRESS TERMS OF THIS LIMITED
WARRANTY.
EXCLUSIVE WARRANTY: THE LIMITED WARRANTY OR WARRANTIES DESCRIBED HEREIN CONSTITUTE
THE SOLE WARRANTY OR WARRANTIES TO THE PURCHASER. ALL IMPLIED WARRANTIES ARE
EXPRESSLY DISCLAIMED, INCLUDING: THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY
OF FITNESS FOR A PARTICULAR USE AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE
AND THE WARRANTY OF NON-INFRINGEMENT AND/OR ANY WARRANTY ARISING FROM A COURSE OF
DEALING, USAGE, OR TRADE PRACTICE.
It must be clear that the Warrantors are not insuring your premises or business or guaranteeing that there will not
be damage to your person or property or business if you use this Product. You should maintain insurance cover-
age sufficient to provide compensation for any loss, damage, or expense that may arise in connection with the use
of products or services, even if caused by Warrantors’ negligence. The warrantors assume no liability for instal-
lation of the Product and/or interruptions of the service due to strikes, riots, floods, fire, and/or any cause beyond
Seller’s control, further subject to the limitations expressed in any License Agreement or other Agreement pro-
vided by Warrantors to purchaser.
The agreement between the Warrantors and the Purchaser, including but not limited to the terms and condi-
tions herein shall not be governed by the Convention for the International Sale of Goods. Where applicable, the
Uniform Commercial Code as adopted by the State of Delaware shall apply.
4. PROCEDURE FOR OBTAINING PERFORMANCE OF WARRANTY: In the event that the Product does not
conform to this warranty, the Product should be shipped or delivered freight prepaid to a Warrantor with evidence
of original purchase.
5. LEGAL REMEDIES AND DISCLAIMER: Some jurisdictions may not allow, or may place limits upon, the exclu-
sion and/or limitation of implied warranties, incidental damages and/or consequential damages for some types of
goods or products sold to consumers and/or the use of indemnification terms. Thus, the exclusions, indemnifica-
tion terms and limitations set out above may not apply, or may be limited in their application, to you. If the implied
warranties can not be excluded, and the applicable law permits limiting the duration of implied warranties, then the
implied warranties herein are to be limited to the same duration as the applicable written warranty or warranties
herein. The warranty or warranties herein may give you specific legal rights that will depend upon the applicable
ix
Warranty
law. You may also have other legal rights depending upon the law in your jurisdiction.
6. CHOICE OF FORUM AND CHOICE OF LAW: In the event that a dispute arises out of or in connection with
this Limited Warranty, then any claims or suits of any kind concerning such disputes shall only and exclusively be
brought in either the Court of Common Pleas of Delaware County, Pennsylvania or the United States District Court
for the Eastern District of Pennsylvania.
Regardless of the place of contracting or performance, this Limited Warranty and all questions relating to its valid-
ity, interpretation, performance and enforcement shall be governed by and construed in accordance with the laws
of the State of Delaware, without regard to the principles of conflicts of law.
Effective date 05/01/2004
PHONETICS, INC. d.b.a. SENSAPHONE
901 Tryens Road
Aston, PA 19014
Phone: 610.558.2700 Fax: 610.558.0222
www.sensaphone.com
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SCADA 3000 User’s Manual
Important Safety Instructions .......................................................................iii
CAUTION....................................................................................................................iii
FCC Requirements .......................................................................................................... iv
Telephone Consumer Protection Act ............................................................................. v
General Requirements for all Automatic Dialers: .......................................................... v
Canadian Department of Communications Statement ...................................................... v
WARRANTY................................................................................................................... vii
Chapter 1: INTRODUCTION ................................................................... 1-1
Flexible Communications .............................................................................................1-1
Built-in Alarm Notification ...........................................................................................1-1
Powerful I/O Expansion Possibilities.............................................................................1-1
Built-in Datalogging......................................................................................................1-1
Powerful Programming Features ...................................................................................1-1
C-Programming.............................................................................................................1-1
PID Functions ...............................................................................................................1-2
Complete Warranty and Technical Support ..................................................................1-2
Who should use this manual......................................................................................1-2
General Description .....................................................................................................1-2
About I/Os and Modules ......................................................................................1-4
Related Publications .............................................................................................1-5
Technical Support .........................................................................................................1-5
Chapter 2: QUICK START GUIDE ............................................................. 2-1
Configuring Communications .......................................................................................2-1
Create New Unit ..........................................................................................................2-2
Communicating with the Unit ......................................................................................2-2
System Information...............................................................................................2-3
Dialout Settings ....................................................................................................2-3
Call Reception Settings.........................................................................................2-3
I/O Programming..................................................................................................2-4
Chapter 3: HARDWARE INSTALLATION.................................................. 3-1
OPERATING ENVIRONMENT ......................................................................................3-1
MOUNTING SCADA 3000 ...........................................................................................3-1
Mounting the SCADA 3000 Power Supply (FGD-3100) ........................................3-2
Mounting the Backup Battery ...............................................................................3-3
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Modem and Voice Boards.............................................................................................3-4
Modem Card Installation ......................................................................................3-4
Installation of the Modem Card ............................................................................3-5
Voice Board Installation ...............................................................................................3-6
Installation............................................................................................................3-7
Chapter 4: POWER SUPPLY & BATTERY BACKUP.................................... 4-1
Power REQUIREMENTS................................................................................................4-1
GROUNDING AND POWER SURGE PROTECTION............................................4-2
Power Supply Fuse ...............................................................................................4-2
Estimating Power Consumption ............................................................................4-2
Power Supply Selection ........................................................................................4-3
BACKUP BATTERY (optional)........................................................................................4-3
Powering the SCADA 3000 with Solar Cells ................................................................4-4
Chapter 5: INPUT WIRING & CONFIGURATION .................................... 5-1
General Wiring Considerations.............................................................................5-1
Terminal Blocks.............................................................................................................5-1
Input Configuration ......................................................................................................5-2
Correct Jumper Positioning ...................................................................................5-2
Normally Open/Normally Closed Dry Contacts....................................................5-2
1OK Thermistors...................................................................................................5-3
Analog Voltage Output Transducers (0–5VDC)......................................................5-4
4–20mA Current Loop Transducers.......................................................................5-5
Chapter 6: OUTPUT WIRING ................................................................... 6-1
Notes on Correct Use...................................................................................................6-1
Chapter 7: I/O EXPANSION MODULES.................................................... 7-1
Adding Expansion Modules...........................................................................................7-1
Cabling Notes.......................................................................................................7-1
Modules........................................................................................................................7-1
Power Supply .......................................................................................................7-2
Communications Bus Wiring ................................................................................7-2
Bus Termination ..................................................................................................7-3
Module Types................................................................................................................7-4
Input Modules ......................................................................................................7-4
Output Modules ...................................................................................................7-4
Chapter 8: SOFTWARE INSTALLATION & SETUP ..................................... 8-1
Minimum Requirements ...............................................................................................8-1
Installing the Software..................................................................................................8-1
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SCADA 3000 User’s Manual
Procedure using CD-ROM ...................................................................................8-2
Procedure using disks...........................................................................................8-2
Updates via internet .............................................................................................8-2
Chapter 9: COMMUNICATING WITH THE SCADA 3000 ......................... 9-1
Running the Software ...................................................................................................9-1
Communications Programming.....................................................................................9-1
Cellular Phone Communications ..........................................................................9-2
Creating New Units......................................................................................................9-3
Communicating with the Unit ..............................................................................9-4
System Security ...........................................................................................................9-4
User Log-In with Security Enabled........................................................................9-5
Setting Up User Accounts.....................................................................................9-6
Deleting User Accounts........................................................................................9-6
Changing Passwords .............................................................................................9-6
Radio Vs. Phone Communication..................................................................................9-6
RS232 Communication Ports 1 & 2 ......................................................................9-7
User Inactivity Timer.............................................................................................9-7
Chapter 10: GENERIC PROGRAMMING................................................. 10-1
Saving and Loading Programming Files.......................................................................10-1
Print Programming..............................................................................................10-1
Offline Program View .........................................................................................10-1
Connecting.........................................................................................................10-1
System Information.....................................................................................................10-3
Unit Name .........................................................................................................10-3
Unit ID Number .................................................................................................10-3
Slave Address......................................................................................................10-3
Clock..................................................................................................................10-3
Unit Date & Time ...............................................................................................10-3
Auto Daylight Savings.........................................................................................10-3
Dialout settings...................................................................................................10-4
Dialing Method ..................................................................................................10-4
Dialing Prefix .....................................................................................................10-4
Maximum Calling Rounds ..................................................................................10-4
Alpha Pager Speed..............................................................................................10-4
Voice Repetitions................................................................................................10-4
Advanced Button ................................................................................................10-4
Call reception settings ........................................................................................10-5
Rings Until Answer.............................................................................................10-5
Carrier Wait Time................................................................................................10-5
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Online Timeout...................................................................................................10-5
Voice Call Security .............................................................................................10-5
Current User Information....................................................................................10-5
Universal Address Format (UAF).................................................................................10-5
Overview............................................................................................................10-5
How to specify and apply UAFs .........................................................................10-6
Input...................................................................................................................10-6
Output................................................................................................................10-6
Timer ..................................................................................................................10-6
Counter ..............................................................................................................10-7
Bit.......................................................................................................................10-7
Ladder Variable...................................................................................................10-7
C Variable...........................................................................................................10-8
Alarms................................................................................................................10-8
Diagnostics.........................................................................................................10-8
Expansion Module Diagnostics ..........................................................................10-9
I/O Programming......................................................................................................10-10
INPUT TYPE .....................................................................................................10-11
UNITS ..............................................................................................................10-11
TABLES AND CALIBRATION ............................................................................10-12
UAF..................................................................................................................10-12
OUTPUTS ........................................................................................................10-12
UAF..................................................................................................................10-14
Chapter 11: PROGRAMMING FOR PHONE LINE APPLICATIONS ......... 11-1
Destinations................................................................................................................11-1
Name.......................................................................................................................11-1
Destination..............................................................................................................11-1
Numeric Pagers ..................................................................................................11-1
Alphanumeric Pagers ..........................................................................................11-1
E-mail.................................................................................................................11-2
Special Dialing Codes ........................................................................................11-2
Special Alphanumeric Pager Dialing Codes .............................................................11-2
Call Zones ...............................................................................................................11-3
Alarm Call Mode .....................................................................................................11-4
Disabled.............................................................................................................11-4
Until Acknowledged...........................................................................................11-4
Inform.................................................................................................................11-4
Dial Type .................................................................................................................11-4
Intercall Delay.........................................................................................................11-5
Send Report.............................................................................................................11-5
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SCADA 3000 User’s Manual
Voice Programming ....................................................................................................11-6
Recording and Programming Messages ...................................................................11-6
Items Included in the Status Report ....................................................................11-7
Customizing Your Status Report ..........................................................................11-8
Linking Custom Voice Messages to Data Points ..................................................11-9
Recording and Playback of Messages ...............................................................11-10
Local Voice Programming ................................................................................11-10
Remote Voice Programming..............................................................................11-10
To Hear a Status Report ....................................................................................11-11
ALARM PROGRAMMING ........................................................................................11-11
Alarm Name.....................................................................................................11-12
State .................................................................................................................11-12
Status................................................................................................................11-13
I/O Point Value .................................................................................................11-13
Alarm Setup...........................................................................................................11-13
Alarm Notification....................................................................................................11-15
Alarm Recognition................................................................................................11-15
Alarm Notification.................................................................................................11-15
Dialout Note: Call Progress .............................................................................11-16
Alarm Call Mode: Until Acknowledged vs. Inform................................................11-16
Until Acknowledged.........................................................................................11-16
Inform...............................................................................................................11-16
Alarm Dialout - Voice.......................................................................................11-16
Alarm Dialout - Numeric Pager ........................................................................11-16
Alarm Dialout - Alphanumeric Pager ................................................................11-17
Alarm Dialout - Modem ...................................................................................11-17
Alarm Dialout - Fax ..........................................................................................11-17
Alarm Dialout - E-mail .....................................................................................11-17
ALARM ACKNOWLEDGMENT .................................................................................11-18
Alarm Acknowledgment - Voice Dialout...........................................................11-18
Alarm Acknowledgment - Pager Dialout ...........................................................11-18
Alarm Acknowledgment - Alphanumeric Pager Dialout ....................................11-19
Alarm Acknowledgment - Modem Dialout .......................................................11-20
Alarm Acknowledgment - Maximum Calling Rounds .......................................11-20
Alarm Dialing Priority ...........................................................................................11-20
Viewing Current Alarms ........................................................................................11-20
Computer Alarm Reception ..................................................................................11-20
Alarm Printing and Logging ..................................................................................11-21
Printing.............................................................................................................11-21
Logging.............................................................................................................11-21
Audible Alarm .................................................................................................11-22
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Reports .....................................................................................................................11-22
Datalogging ..............................................................................................................11-23
Data Logging Capacity .....................................................................................11-23
Selecting Data Points to Log .................................................................................11-24
Order of Data Points Logged ............................................................................11-24
Time Interval.....................................................................................................11-24
Data Logger Start Time......................................................................................11-25
Stopping the Data Logger .................................................................................11-25
Resetting the Data Logger.................................................................................11-25
Downloading the Data Logger..........................................................................11-25
Viewing the Data...................................................................................................11-25
DB Export.........................................................................................................11-26
DB Import ........................................................................................................11-26
Graph...............................................................................................................11-26
Export...............................................................................................................11-27
Copy ................................................................................................................11-27
Delete...............................................................................................................11-27
Print..................................................................................................................11-27
New Query ......................................................................................................11-27
Close ................................................................................................................11-27
Event Logger .............................................................................................................11-27
Downloading the Event Logger..............................................................................11-27
Viewing the Event Logger......................................................................................11-28
Deleting Events from the Event Log Database...................................................11-28
Printing, Exporting, and Copying the Event Log ................................................11-28
Polling.......................................................................................................................11-28
Setting Up a Polling Schedule...........................................................................11-28
General Setup...................................................................................................11-30
Changing the Polling Schedule ..............................................................................11-30
Chapter 12: PROGRAMMING FOR RADIO APPLICATIONS................... 12-1
Introduction................................................................................................................12-1
Selecting Radio Modems.............................................................................................12-1
Configuring SCADA 3000 for Use with Radio Modems..............................................12-1
Flow Control...............................................................................................................12-2
Host Computer Setup .................................................................................................12-2
Communicating with your SCADA 3000s ...................................................................12-5
Radio Modem Manufacturers .....................................................................................12-6
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Chapter 13: LCD & KEYPAD PROGRAMMING....................................... 13-1
Display Backlight................................................................................................13-1
Data Points .................................................................................................................13-1
Programming Data Points for Scroll Mode..........................................................13-1
Removing Data Points ........................................................................................13-2
Grouping Data Points ........................................................................................13-2
Navigating the Display using the Keypad....................................................................13-2
Scrolling Display ................................................................................................13-2
Using the Keypad ....................................................................................................13-3
DATA POINTS ....................................................................................................13-3
Outputs ..............................................................................................................13-3
Timers.................................................................................................................13-3
Counters.............................................................................................................13-3
Bits .....................................................................................................................13-4
Ladder Variables .................................................................................................13-4
C Program Variable.............................................................................................13-4
Diagnostics.........................................................................................................13-4
Timeouts.............................................................................................................13-5
Comm Port Baud Rate ........................................................................................13-5
Diagnosing Faults ...............................................................................................13-5
ALARMS ..................................................................................................................13-5
Acknowledging Alarms from the Keypad ............................................................13-5
SYSTEM STATUS ......................................................................................................13-6
RETURN ..................................................................................................................13-6
Chapter 14: REAL-TIME SCREEN DESIGN............................................... 14-1
Summary .................................................................................................................14-1
Editing.........................................................................................................................14-1
Sizing the Palette......................................................................................................14-1
Selecting SCADA Units ...............................................................................................14-3
Placing Objects on the Palette....................................................................................14-4
Right-click Tools.......................................................................................................14-6
Grouping Components in a Box, Panel or Page ..........................................................14-8
Placing A Graphic Element on the Palette ................................................................14-10
Placing Datapoint Elements on the Palette ...............................................................14-13
Placing Electrical Elements on the Palette ................................................................14-17
Placing Rotating Elements on the Palette..................................................................14-19
Placing Container Components on the Palette..........................................................14-21
Placing Valve Components on the Palette.................................................................14-23
Placing Gauges on the Palette...................................................................................14-25
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Setting Up Gauges .................................................................................................14-25
Setting Up the Strip Chart ......................................................................................14-26
Placing Audio and Video Elements on the Palette .....................................................14-28
Playing an Audio or Video Message .......................................................................14-28
Placing Dynamic Elements on the Palette.................................................................14-29
Real-Time Output Control......................................................................................14-31
Saving the Real-Time Screen.....................................................................................14-32
Loading A Real-time Screen for Editing .................................................................14-32
Running the Real-Time Screen...............................................................................14-32
Chapter 15: LADDER LOGIC PROGRAMMING ..................................... 15-1
Rules/Conventions of Ladder Logic Programming ......................................................15-2
Description of Ladder Elements and Functions...........................................................15-2
XIC Instruction (Examine if Closed) ...................................................................15-3
XIO Instruction (Examine if Open).....................................................................15-3
OTE Instruction (Output Energize) .....................................................................15-4
OTL Instruction (Output Latch) .......................................................................15-4
OTU (Output Unlatch) ......................................................................................15-4
OSR (One-Shot Rising) ......................................................................................15-5
TON (Timer On-Delay)......................................................................................15-5
TOF (Timer Off-Delay).......................................................................................15-6
RTO (Retentive Timer)........................................................................................15-7
CTU (Count-Up Counter) ..................................................................................15-8
CTD (Count-Down Counter)..............................................................................15-9
RES (RESET) .....................................................................................................15-10
MOV (Move) ....................................................................................................15-11
COMPARISON INSTRUCTIONS ...........................................................................15-11
NEQ (NOT EQUAL) ........................................................................................15-12
LES (LESS THAN) .............................................................................................15-12
LEQ (LESS THAN OR EQUAL).........................................................................15-13
GRT (GREATER THAN)....................................................................................15-13
GEQ (GREATER THAN OR EQUAL)................................................................15-14
Math Instructions ..................................................................................................15-14
ADD (Addition) ...............................................................................................15-14
SUB (Subtraction) .............................................................................................15-15
MULT (Multiplication) ......................................................................................15-15
DIV (Division)...................................................................................................15-16
POW (A to the Power of B)...............................................................................15-16
Ladder Logic Program Development ........................................................................15-17
Conserving Memory with Windows 95 and 98 ......................................................15-17
Starting a new Ladder Program ................................................................................15-17
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Adding Rungs ........................................................................................................15-18
Instruction Toolbars ..........................................................................................15-18
Branching ..............................................................................................................15-19
Entering Data Points, Titles, and Comments ......................................................15-19
Changing Instructions .......................................................................................15-20
Cut, Copy, Paste................................................................................................15-20
UAF Search ......................................................................................................15-20
Repainting the Screen.......................................................................................15-20
Saving and Loading files...................................................................................15-20
Deleting Rungs and Instructions .......................................................................15-20
Syntax Checking...............................................................................................15-21
Compiling, Verifying and Uploading .....................................................................15-21
Running and Stopping Ladder Execution...............................................................15-21
Ladder Program Statistics..................................................................................15-22
Ladder Run Viewer ...........................................................................................15-22
Printing.............................................................................................................15-22
Viewing and Forcing Ladder Variables, Counters, Timers & Bits ...............................15-23
Ladder Variables ....................................................................................................15-23
Remote Variable Programming via Touch-Tone telephone.................................15-23
Ladder Timers ........................................................................................................15-23
Ladder Counters ....................................................................................................15-24
Ladder Bits ............................................................................................................15-24
Ladder Program Performance ................................................................................15-25
Examples ..........................................................................................................15-25
Ladder Program Examples ........................................................................................15-27
Chapter 16: PROGRAMMING IN C ........................................................ 16-1
Specifications...........................................................................................................16-1
About the C language .................................................................................................16-1
STRUCTURE ............................................................................................................16-2
KEYWORDS...............................................................................................................16-4
PREDEFINED VARIABLES............................................................................................16-7
MONTH, DAY, YEAR, HOURS, MINUTES, & SECONDS .........................................16-7
FUNCTION LIBRARY...............................................................................................16-8
ARRAYS .................................................................................................................16-10
SAMPLE PROGRAM ..............................................................................................16-11
ERROR HANDLING ..............................................................................................16-12
C EDITOR .................................................................................................................16-13
Uploading, Compiling, & Starting.....................................................................16-14
Downloading....................................................................................................16-14
Run...................................................................................................................16-14
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Start & Stop ......................................................................................................16-15
Synchronous or Asynchronous .........................................................................16-15
Control Switch..................................................................................................16-15
Viewing the C Variables.........................................................................................16-16
Forcing a Value ...............................................................................................16-16
Differences Between Standard C and SCADA 3000 C ..............................................16-17
C Programming Examples ......................................................................................16-18
Chapter 17: PID PROGRAMMING.......................................................... 17-1
PID Algorithm.............................................................................................................17-2
Tuning.........................................................................................................................17-3
Chapter 18: SYSTEM DIAGNOSTICS...................................................... 18-1
Main Board Diagnostics..............................................................................................18-1
Module Communications Diagnostics ........................................................................18-2
Chapter 19: INTERNET WEB STATUS ..................................................... 19-1
Requirements..............................................................................................................19-1
Internet Settings .........................................................................................................19-1
Global Web Status Settings.........................................................................................19-2
Selecting Data Points for Web Status Polling..............................................................19-3
Formatting the Web Page.........................................................................................19-4
Browser Refresh.................................................................................................19-5
Settings for Top Left Corner Logo.......................................................................19-5
Settings for Bottom Logo....................................................................................19-5
Web Status Options.................................................................................................19-5
Alarm Options....................................................................................................19-5
Online Options ..................................................................................................19-6
Local Web Pages & Web Page Filenames............................................................19-6
FTP Delivery Options .........................................................................................19-6
Instant Web Page ................................................................................................19-6
Setting Up a Polling Schedule for Web Status .........................................................19-6
Frequently Asked Questions .......................................................................................19-7
Chapter 20: E-MAIL SERVER OPTION.................................................... 20-1
Requirements..............................................................................................................20-1
How Does It Work?....................................................................................................20-1
Programming ..............................................................................................................20-1
Chapter 21: PC ALARM DIALOUT ......................................................... 21-1
Software Setup............................................................................................................21-1
SCADA 3000 Programming.........................................................................................21-3
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