Controls MVP-A7302 User manual

Product Manual
Part Number: MVP-A7302
Revision: 1.1
______________________________________________________________________________________________________________________________________
Copyright Controls, Inc.
P.O. Box 368 • Sharon Center, OH 44274
Phone [phone] • Fax [phone] • www.controlsinc.com

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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TABLE OF CONTENTS
PRIOR TO ENGINE START………………...…………………………………………………………………….….…….……….…………...2
CAN Bus CONFIGURATION
THROTTLE SETTINGS…………………………..………………………………….……………………………………….….……………….....3
MANUAL OPERATION SPECIFICS
INSTALLATION INFORMATION……...........………………………………...……………………………………………………………....4
CONNECTOR INFORMATION……...........………………………………...………………………………………………………………….5
ENGINE ALARMS, CODES AND MESSAGES……………………………………………………………………………...……..7
ENGINE ECU ALARMS/DE-RATE/SHUT DOWNS
ALARM ANNUNCIATION AND CODE READER
PANEL INDICATION LAMPS
ACTIVE AND STORED ENGINE ECU CODES
CONTROL PANEL ANALOG AND DIGITAL INPUTS……………………………………………………………………..…9
MENU SYSTEM……………………………………………………………………………………………..…………………………………….……11
MENU ACCESS, EXIT AND NAVIGATION
MENUS TO VIEW INFORMATION
MENUS TO CONFIGURE MODULE SETTINGS
EMISSIONS MONITORING……………………………………………………………………………………………..………………………14

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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Prior to starting the engine, select the proper throttle control mode and parameters required
for application.
CAN Bus Configuration
This module communicates to the engine ECU via the J1939 CAN Bus network. This is a three
wire connection to the engine ECU. Engine information and alarm codes are broadcast over the
CAN bus from the engine ECU to the controller display. And, the controller communicates throttle
commands to the engine ECU over the CAN bus.
To assure proper communications between the engine ECU and the controller, the correct
SOURCE ADDRESS and TSC1 ADDRESS need to be selected in the controller for the particular
engine make and model. These settings are available in the CAN CONFIGURATION MENU.

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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Throttle Settings
The following bolded settings are required for manual (and automatic) operation in the Throttle
Configuration menu.
Throttle Configuration
Throttle Type - Throttle Type Selection
TSC Min Speed Selection
TSC Max Speed Selection
TSC Ramp Rate Selection
Throttle Curve Selection
Multistate Speed 1 Selection
Multistate Speed 2 Selection
Multistate Speed 3 Selection
Multistate Speed 4 Selection
High-Low (Momentary High)
Manual Throttle Options
1) Vernier Throttle
Vernier throttle is standard up and down throttle between the minimum and maximum
selections. The ramp rate is the rate of acceleration in rpm’s per second. The control panel
uses J1939 throttle, also called “torque speed control” or TSC1.
2) Multistate Throttle
Multistate throttle provides for one, two, three or four specific operating speeds. Pressing the up
and down buttons adjusts engine speed between the selected multistate speed selections.
3) High/Low
Engine accelerates to the Max speed setting with the UP button is pressed. When the UP
button is released, the engine goes back to idle speed.

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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INSTALLATION INFORMATION

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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CONNECTOR INFORMATION

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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ENGINE HARNESS CONNECTOR INFORMATION
Engine Harness Connector –Deutsch 21 pin (HDP24-24-21PE)
21 Pin Connector
Pin
Function
B
Battery Positive
E
Battery Negative
G
Key On Power
D
Crank Signal
V
J1939 High
U
J1939 Low
J
Alternator Excite
L
Analog Throttle Emulator
M
Analog Throttle Emulator
C
Analog Throttle Emulator
R
Digital Throttle Emulator
S
Digital Throttle Emulator
Loose
Fuel Level Sender
Loose
Digital Input 1

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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ENGINE ALARMS, CODES AND MESSAGES
Engine ECU Alarm/De-Rate/Shut Downs
It is important to understand panel operation with respect to engine safety protections, alarms, and
fault codes. The panel operates with J1939 engines. These engines have an ECU (engine control
unit) which is essentially a computer that runs the engine. When engine parameters are out of
normal operating ranges, the ECU takes specific actions which can include the following:
1) Broadcast a trouble code
2) Broadcasta red or yellow lamp
3) De-rate the engine
4) Shut down the engine
5) Turn on alarm horn
It is the engine ECU that de-rates or shuts down the engine when it is not operating within normal
parameters. This includes more common shut downs like high engine temperature and low oil
pressure but can encompass a large range of parameters depending on the ECU.
Alarm Annunciation and Code Reader
This panel is configured to operate with standard J1939 engines where engine de-rate and
shutdowns are managed by the engine ECU. The panel communicates with the engine ECUand
serves as a trouble code reader. When the engine ECU broadcasts atrouble code (called an
SPN.FMI code) the panel does the following:
1) Illuminate the appropriate LED indicator lamp
a. Yellow Lamp = Alarm
b. Red Lamp = Engine Shut Down
2) Displays the trouble code (standard SPN.FMI code)
3) Displays a code description on the LCD screen
4) Displays the occurrence count of the code

CONTROLS, INCORPORATED
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Indicator Lamps
.
Active and Stored Engine ECU Codes
The panel also provides the ability to check the engine ECU for all ACTIVE and STORED engine
ECU codes. These codes can be viewed via the Active Codes and Stored Codes menus.
Engine
Fault
Lamp
Engine
Alarm
Lamp
Regen
Active
Lamp
DPF
Lamp
Regen
Inhibit
Lamp
DEF
Lamp

CONTROLS, INCORPORATED
C O N T R O L S Y S T E M S & S O L U T I O N S
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CONTROL PANEL ANALOG AND DIGITAL INPUTS
The panel has one analog input and up to one digital input available to monitorother components,
senders or signals. These inputs can be used for a number of purposes including alarms and shut
downs.
Input
Heading
Default
Options
Connector
Pin
Analog 1
Function
A
5
Digital 1
Normally
Open
Open / Closed
A
4
Function
None
Message
None
Check
Off
Off / Always / Run