PhysioCycle XT-800 User manual

Healthcare International, Inc.
PO Box 1509, Langley, WA 98260
www.HCIFitness.com
p.360.321.7090
Exercise can present a health risk. Consult a physician before beginning any exercise program with this
equipment.
If you feel faint or dizzy, immediately discontinue use of this equipment. Serious bodily injury can occur if
this equipment is not assembled and used correctly. Serious bodily injury can also occur if all instructions
are not followed.
Keep children and pets away from equipment when in use. Always make sure all bolts and nuts are
tightened prior to each use. Follow all safety instructions in this manual.
CAUTION: WEIGHT ON THIS PRODUCT SHOULD NOT EXCEED 300LBS.
VERSION: Ii
XT-800 Recumbent Bike with UBE
USERS MANUAL

2
“SAFETY INSTRUCTION”
WARNING:To reduce theriskofseriousinjury,readthefollowingsafetyinstructionsbeforeusingthe
FULLBIKE.
1. Readallwarningspostedontheequipment.
2. ReadthisOwner'sManualandfollowitcarefullybeforeusingthe equipment. Makesurethatitisproperlyassembledandtightened
beforeuse.
3. Twopeopleavailableforassemblyofthisproductisrecommended.
4. Keepchildrenandpetsawayfromtheequipment. Donotallowchildrenandpetstouseorplayontheequipment.Alwayskeep children
andpetsawayfromtheequipmentwhenitisinuse.
5. Itisrecommendedthatyouplacethisexerciseequipmentonanequipmentmat.
6. Setupandoperatetheequipmentonasolidlevelsurface.Donotpositiontheequipmentonlooserugsorunevensurfaces
7. Inspecttheequipmentforwornorloosecomponentspriortoeachuse.
8. Tighten/replaceanylooseorworncomponentspriortousingtheequipment.
9. Consultaphysicianpriortocommencinganexerciseprogram.If,atanytimeduringexercise,youfeelfaint,dizzy,orexperiencepain,
stopandconsultyourphysician.
10. Followyourphysician'srecommendationsindevelopingyourownpersonalfitnessprogram.
11. Alwayschoosetheworkoutwhichbestfitsyourphysicalstrengthandflexibilitylevel.Knowyourlimitsandtrainwithinthem.Alwaysuse
commonsensewhenexercising.
12.Beforeusingthisproduct,pleaseconsultyourpersonalphysicianforacompletephysicalexamination.
13. Donotwearlooseordanglingclothingwhileusingtheequipment.
14. Neverexerciseinbarefeetorsocks;alwayswearcorrectfootwear,suchasrunning,walking,orcross-trainingshoes.
15. Becarefultomaintainyourbalancewhileusing,mounting, dismounting,orassemblingthe equipmentlossofbalancemayresultinafall
andseriousbodilyinjury.
16. KeepbothfeetfirmlyandsecurelyontheFootPedalswhileexercising.
17. Theequipmentshouldnotbeusedbypersonsweighingover300 pounds/136kgs.
18. Theequipmentshouldbeusedbyonlyonepersonatatime.
19.Theequipmentisforsemi-commercial,light-commercialandhomeusage.
20.Maintenance:Replacethe defectivecomponentsimmediatelyand/orkeeptheequipmentoutofuseuntilrepairtheequipment
completely.
21. Makesurethatadequatespaceisavailableforaccesstoandpassagearoundtheequipment;keepatleastadistanceof1meterfrom
anyobstructionobjectwhileusingthemachine.
WARNING:Beforestartinganyexerciseorconditioningprogram youshouldconsultwithyourpersonalphysiciantoseeif yourequirea
completephysicalexam.Thisisespeciallyimportantifyouareovertheageof35,haveneverexercisedbefore,arepregnant,orsufferfrom
anyillness.
READ ANDFOLLOWTHE SAFETYPRECAUTIONS.FAILURETO FOLLOW THESE
INSTRUCTIONSCANRESULTINSERIOUSBODILYINJURY

3
“ASSEMBLY PARTS”
Unpack the box in a clear area. Follow the List of Assembly Parts below to check and make sure all assembly parts are
present and in good condition. Do not dispose of the packing material until the assembly process is completed. Assembly
tools and hardware kit have included for you to use when assembling the product
Seat Cushion
Mesh Backrest &
Mesh Backrest Cover
Seat Frame
Inner Seat Carriage Slider
Seat Handlebar Assembly
Connection Cover
Upper Handlebar
Fixed Bracket for Seat Rail
Rail Decoration Cover
Square Stopper,
Hex Head Bolt & Nut (M8)
Pedal
Front Stabilizer
Seat Carriage Assembly
Leveler
Rear Support Frame
Assembly
Rear Stabilizer
Main Frame Assembly

4
“HARDWARE IDENTIFICATION CHART”
Unpack the box in a clear area. Follow the List of Hardware Kit below. This chart is provided to help identify the hardware
used in the assembly process. Place the washers, the end of bolts, or screws on the circles to check for the correct
diameter. User the small scale to check the length of the bolts and screws. Do not dispose of the packing material until the
assembly process is completed
NOTICE: The length of all bolts and screws except those with flat heads is
Measured from below the head to the end of the bolt or screw. Flat head
bolts and screws are measured from the top of the head to the end of the
bolt or screw
After unpacking the unit, you will notice that the package includes 2 bags of hardware (HARDWARE KIT A and
HARDWARE KIT B).
Assembly’s Step 1~5: Using HARDWARE KIT A
Assembly’s Step 6~8 : Using HARDWARE KIT B
Assembly’s Step 9~11 : Using HARDWARE KIT C
Note:
Please review below to know the content of each hardware kit (A and B)
Some small parts may have been pre-attached for shipping. If a part is not in the hardware bag, check to see if it has been
pre-assembled.
HARDWARE KIT A
Part No. and Description
Q’TY
92 Lock Washer (M8)
6pcs
94 Washer (8x16x2.0t)
95 Washer (8x23x2.0t)
2pcs
2 pcs
108 Screw, Round Head (M5xp0.8x40mm)
1 pc
121 Bolt, Socket Head (M8xp1.25x30mm)
125 Bolt, Socket Head (M8xp1.25x70mm)
126 Bolt, Socket Head (M8xp1.25x90mm)
2pcs
2 pcs
2 pcs
HARDWARE KIT B
Part No. and Description
Q’TY
92 Lock Washer (M8)
14 pcs
94 Washer (8x16x2.0t)
14 pcs
115 Bolt, Hex Head (M10xp1.5x90mm)
1 pc
HARDWARE KIT B
Part No. and Description
Q’TY

5
120 Bolt, Bottom Head (M8xp1.25x20mm)
4 pcs
123 Bolt, Socket Head (M8xp1.25x16mm)
10 pcs
138 Nylock Nut (M10xp1.5)
1 pc
HARDWARE KIT C
Part No. and Description
Q’TY
98 Self-Tapping Screw, Truss Head (M4x20mm)
1 pc
106 Screw, Round Head (M5xp0.8x15mm)
2 pcs
118 Carriage Bolt (M8xp1.25x50mm)
2 pcs
124 Bolt, Socket Head (M8xp1.25x40mm)
4 pcs
131 Nut (M8×p1.25)
1 pcs
136 Nylock Nut (M8xp1.25)
2 pcs

6
”BEFORE YOU BEGIN”
Thank you for choosing the PhysioCycleXT-800. We
take great pride in producing this quality product and
hope it will provide many hours of quality exercise to
make you feel better, look better and enjoy life to its
fullest.
Yes, it's a proven fact that a regular exercise
program can improve your physical and mental health.
Too often, our busy lifestyles limit our time and
opportunity to exercise. The equipment provides a
convenient and simple method to begin your assault
on getting your body in shape and achieving a
happier and healthier lifestyle.
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled. Read this manual carefully before using the
equipment.
THE FOLLOWING TOOLS ARE INCLUDED FOR ASSEMBLY:
MULTI WRENCH TOOL
W/PHILLIPS
SCREWDRIVER
ALLEN WRENCH
(5 & 6 mm)
Console
HEX WRENCH
(17mm x 2 pcs)
Upper Handlebar
Mesh Backrest
Upright Post
Top Front Cover
Adjusting Handle
Main Frame
Front Stabilizer
Pedal
Adjusting Rear Stabilizer EndCap
Rear Stabilizer
Pulse
Sensor
Plate

7
“ASSEMBLE INSTRUCTIONS”
STEP 1–
Front Stabilizer Assembly
a. Identify the correct direction of the Front Stabilizer (3), there is an “R”decal on the right side of the Front Stabilizer
(3).
b. Attach the Front Stabilizer (3) to the Main Frame (1)
c. Fully secure two Lock Washers (M8)(92)and two Bolts, Socket Head (M8xp1.25x70mm)(125) that attach to the
Front Stabilizer (3) to the Main Frame (1).
STEP 2– Pedal Assembly
a. Thread the Right Pedal (150) into the right crank area of the Main Frame (1). Firmly tighten the Right Pedal (150)
clockwise into the right crank. Tighten the Pedal as firmly as possible
b. Thread the Left Pedal (149) into the left crank area of the Main Frame (1). Firmly tighten the Left Pedal (149)
counter-clockwise into the left crank. Tighten the Pedal as firmly as possible
STEP 3 – Handlebar Assembly
a. Attach the Right Upper Handlebar Assembly (63)onto the Fixed Mounting Bracket (61) and secure with one
Washer (8x23x2.0t), one Lock Washer (M8)(92) and one Bolt, Socket Head (M8xp1.25x30mm) (121).
b. Repeat the above same procedure on the left side
**Make sure the above parts are tightened before moving on to the next page**
NOTE: “Small Tip: Attach screws and bolts to the assembly parts first before secure”
To assemble the Front Stabilizer (3) to the Main Frame (1) with more efficient and easy way, it is suggested to
attach two Lock Washers (M8)(92)and two Bolts, Socket Head (M8xp1.25x70mm)(125) to the Front Stabilizer
(3) and the Main Frame (1) first before fully secure. **Please do not secure the bolts unless you make sure
Bolts all go into screw holes of Front Stabilizer and Main Frame**
USE HARDWARE KIT A

8
“ASSEMBLE INSTRUCTIONS”
STEP 4 – Rear Stabilizer Assembly
a. Attach the Rear Stabilizer (4) to the Rear Support Frame (2).
b. Fully secure two Lock Washers (M8)(92), two Washers (8x16x2.0t)(94)and two Bolts, Socket Head
(M8xp1.25x90mm)(126)that attach to the Rear Stabilizer (4) to the Rear Support Frame (2).
STEP 5 – Rear & Main Frame Assembly
a. Thread the Leveler (35) tightly into the Rear Support Frame (2).
To make the Leveler (35) rest firmly on the floor, please review page 13 on the manual.
b. Connect the Pulse Sensor Wire 3 (145)to the Pulse Sensor Wire 2 (144). Be careful not to pinch the wires.
NOTE: Four Nylock Nut (M8xp1.25)(136) will be pre-attached on the front of the Rear
Support Frame Assembly (2)
c. Remove four Nylock Nut (M8xp1.25)(136) from the front of the Rear Support Frame Assembly (2)
d. Attach the Rear Support Frame Assembly (2) to the Main Frame (1) by securing four Nylock Nut
(M8xp1.25)(136). Be careful not to pinch the wires
e. Attach the Connection Cover (33) to the Main Frame (1) by securing Screw, Round Head
(M5xp0.8x40mm) (108). **Make sure the above parts are tightened before moving on to the next page**
NOTE: “Small Tip: Attach screws and bolts to the assembly parts first before secure”
**Please do not secure the bolts unless you make sure Bolts all go into screw holes of Rear Stabilizer and
Rear Support Frame**
Be sure to thread the
Leveler (35) tightly into the
Rear Support Frame (2)
before moving to the next
page
USE HARDWARE KIT A
NOTE: After connecting the wires’pins, slightly and gently pull two sides of wires to test and
make sure whether the wires are fully connected.

9
“ASSEMBLE INSTRUCTIONS”
STEP 6 – Inner Seat Carriage Slider
Assembly
Slide the Inner Seat Carriage Slider (6) into the
Rear Support Frame Assembly (2) with four sets of
Washers (8x16x2.0t)(94), Lock Washers (M8)(92)
and Bolt, Bottom Head (M8xp1.25x20mm)(120).
Do not tighten bolts until Step d. of Step 8.
STEP 7 – Fixed Bracket for Seat
Rail Assembly
Attach the Fixed Bracket for Seat Rail (71)to the
rear side of the Seat Carriage Assembly (9) and
secure with four sets of Washers (8x16x2.0t)(94),
Lock Washers (M8)(92) and Bolts, Socket Head
(M8xp1.25x16mm)(123) as the figure shows below.
STEP 8– Seat Carriage Assembly
NOTE: For clear assembly purpose, please notice that Square Stoppers (53), Hex Head Bolt (M8)(113)
and Nuts (M8)(131) have been pre-assembled together as the figure shows on the right
a. The Hole 1 of the Seat Carriage Assembly (9):
Follow the figure on the left, slide Seat Carriage Assembly (9) into the Rail
Pivot (8) and secure one Square Stoppers (53) and one Bolt, Hex Head
(M8xp1.25x115mm)(113) through the Hole 1 of the Seat Carriage Assembly (9)
with one Square Stopper (53) and one Nut (M8xp1.25)(131).
b. The Hole 2 of Seat Carriage Assembly (9):
Then move on to slightly secure one Washer (8x16x2.0t)(94), one Lock
Washer (M8)(92) and one Bolt, Socket Head (M8xp1.25x16mm)(123)through the
Hole 2 of Seat Carriage Assembly (9) with one Washer (8x16x2.0t)(94), one Lock
Washer (M8)(92) and one Bolt, Socket Head (M8xp1.25x16mm)(123).Do not
tighten bolts until Step d.
c. Secure the bottom of the front Seat Carriage Assembly (9) and the bottom of the Rail Pivot (8)
with four sets of Washers (8x16x2.0t)(94),Lock Washers (M8)(92) and Bolts, Socket Head
(M8xp1.25x16mm)(123) as the figure shows on the left. Do not tighten until Step d.
d. Follow the figure on the right to attach the Fixed Bracket for Seat Rail
(71) to the Inner Seat Carriage Slider (6) and tightly secure with one
Bolt, Hex Head (M10xp1.5x90mm)(115) and one Nylock Nut
(M10xp1.5)(138).
Start to tightly secure all the bolts, screws on the front side of the Seat
Carriage Assembly (9). Make sure all bolts and screws related to STEP 6, 7 and 8 are tightened
before moving on to the next page
Step a, b.
Step c.
Step d.
USE
HARDWARE
KIT B

10
“ASSEMBLE INSTRUCTIONS”
STEP 9– Rail Decoration Assembly
a. Follow FIG.1 to plug theShort Extension Pulse Wire (146)into the connector located on the front bottom side
of the Seat Rail (70).
b. Attach the Left Rail Decoration Cover (50) and the Right Rail Decoration Cover (51) to the rear side of the Seat
Rail (70) and secure one Self-Tapping Screw, Truss Head (M4x20mm)(98)and two Screws, Round Head
(M5xp0.8x15mm)(106).
STEP 10 –Seat Adjusting Handle Assembly
a. A Nut (M8)(131) has been pre-assembled on the Adjusting Handle Stand as shown on the illustration below.
b. Attach the Seat Adjusting Handle (52) to the Adjusting Handle Stand located on the right side of the Seat Carriage
Assembly (9).
c. To fully secure the Seat Adjusting Handle (52) by screwing the Nut (M8)(131) in counterclockwise until completely
reach to the Seat Adjusting Handle (52).
**Make sure the above parts are tightened before moving on to the next page**
USE HARDWARE KIT C