Pickering 65-200 User manual

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LXI SCALABLE CHASSIS, 6-SLOT 65-200
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Page (II) REED RELAY MODULE 40-110/115/120/125
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© COPYRIGHT (2022) PICKERING INTERFACES. ALL RIGHTS RESERVED.
No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by
any means without the written permission of Pickering Interfaces.
Technical details contained within this publication are subject to change without notice.
ISO 9001
Reg No. FM38792

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LXI SCALABLE CHASSIS, 6-SLOT 65-200
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REED RELAY MODULE 40-110/115/120/125
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TECHNICAL SUPPORT
For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.
WARRANTY
All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of
three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be
defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.
Products serviced and repaired outside of the warranty period are warranted for ninety days.
Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.
ENVIRONMENTAL POLICY
Pickering Interfaces operates under an environmental management system similar to ISO 14001.
Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the
environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and
safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can
be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.
Worldwide Technical Support and Product Information
pickeringtest.com
Germany
Tel: +49 89 125 953 160
E-mail: [email protected]
Sweden
Tel: +46 340-69 06 69
E-mail: [email protected]
USA
Tel: (West) +1 541 471 0700
Tel: (East) +1 781 897 1710
E-mail: [email protected]
Czech Republic
Tel: +420 558 987 613
E-mail: [email protected]
France
Tel +33 9 72 58 77 00
E-mail [email protected]
Pickering Interfaces Headquarters
Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom
Tel: +44 (0)1255-687900
E-Mail: [email protected]
China
Tel: +86 4008 799 765
E-mail: [email protected]

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LXI SCALABLE CHASSIS, 6-SLOT 65-200
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MEANING / DESCRIPTION SYMBOL
PROTECTIVE EARTH (GROUND)
To identify any terminal which is intended for connection to an external conductor for
protection against electric shock in case of a fault, or the terminal of a protective earth
(ground) electrode.
DANGEROUS VOLTAGE
To indicate hazards arising from dangerous voltages.
WARNING / CAUTION
An appropriate safety instruction should be followed or caution to a potential hazard
exists.
Refer to the relevant instructions detailed within the product manual.
HEAVY
If this product is heavy reference should be made to the safety instructions for
provisions of lifting and moving.
STATIC SENSITIVE
To indicate that static sensitive devices are present and handling precautions should
be followed.
!
kg
SAFETY SYMBOLS
PRODUCT SAFETY
The following safety symbols may be used on the product and throughout the product documentation.

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Copyright Statement .............................................................ii
Technical Support and Warranty.........................................iii
Contents (this page)..............................................................v
Warnings & Cautions ..........................................................vii
Section 1
Technical Specication......................................................1.1
Section 2
Technical Desctiption.........................................................2.1
Functional Description ............................................2.1
Chassis Conguration.............................................2.3
Section 3
Installation...........................................................................3.1
Installing the Unit.....................................................3.1
Setting The IP Address............................................3.4
Installing The Software............................................3.5
Soft Front Panel Operation .....................................3.5
Section 4
Programming Guide...........................................................4.1
Programming Options for LXI Units.......................4.1
Programming a Scalable Matrix .............................4.2
Command Line Control ...........................................4.4
Using The Soft Front Panel...................................4.12
Section 5
Sequence Service & Triggering.........................................5.1
Section 6
Troubleshooting .................................................................6.1
LXI Status Indicators ...............................................6.1
Troubleshooting Guide............................................6.2
LAN Reset.................................................................6.2
Section 7
Maintenance Information...................................................8.1
Appendix A
Fitting Rack Mounting Flanges ........................................A.1
CONTENTS

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LXI HIGH VOLTAGE 2-POLE MATRIX 60-310
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WARNINGS & CAUTIONS
WARNING - HAZARDOUS ENVIRONMENTS SYMBOL
This product is not specically designed for use in hazardous environments, for example in explosive
atmospheres. If the product is to be used in hazardous environments we recommend that the user
ensures suitable protective measures are taken.
!
CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL
Certain semiconductor devices used in this equipment are liable to damage due to static voltage.
Observe the following precautions when handling these devices in their unterminated state, or
sub-assemblies containing these devices:
1. Persons removing sub-assemblies from equipment using these devices must be earthed by a
wrist strap and a resistor at the point provided on the equipment.
2. Soldering irons used during the repair operations must be low voltage types with earthed tips and
isolated from the mains voltage by a double insulated transformer.
3. Outer clothing worn must be unable to generate static charges.
4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in
anti-static bags.
WARNING - DANGER OF ELECTRIC SHOCK SYMBOL
This unit may contain hazardous voltages. Before removing the unit from the rack remove all supplies
and disconnect user I/O signals.
If the unit has removable modules, unused slots in the chassis must be populated with blanking
panels to prevent access to user I/O signals that may be present. Blanking panels are available to
order from Pickering. If the product is not used in this manner for example by using an extender card
then additional care must be taken to avoid contact with exposed signals.
Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.
This unit must not be used for the switching of Mains Circuits. For the switching of voltages up to the
unit’s full specication, Secondary Circuit power supplies and the Device Under Test must be fully
isolated from the Mains Circuit and the safety earth.
The chassis must be correctly installed and be connected to mains or factory safety ground,
please refer to the installation section of this manual.
Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT
For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage
Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved
by a transformer in which the primary windings are separated from the secondary windings by
reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.
Switching
Function
Device
Under Test
Power
Supply
Power
Supply
LXI Unit’s Chassis
Secondary Circuit
Mains
Circuit
Mains
Circuit
Mains/Factory
Safety Ground

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CAUTION - PRODUCT DOCUMENTATION SYMBOL
Suitably qualied & trained users should ensure that the accompanying documentation is fully read
and understood before attempting to install or operate the product.
!
SAFETY INSTRUCTIONS
SAFETY INSTRUCTIONS
All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O
signals (refer to the Maintenance Section).
• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or
the combined weight of the modules & chassis.
• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the
chassis and the user I/O signals.
• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.
• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on
the front of the unit.
WARNING - RACK MOUNTING
If it is required to t this unit into a 19 inch rack, its weight must be
supported by side brackets, runners or a suitable equipment shelf.
The xing holes in the front panel anges are designed only for
securing the device in the rack and must NOT be used to support
the weight of the whole device.
Please refer to Appendix A for the procedure for tting the
supplied anges to either side of the front panel.
!
HIGH VOLTAGE SAFETY WARNING
THIS UNIT IS CAPABLE OF SWITCHING VOLTAGES AND CURRENTS THAT CAN
CAUSE SERIOUS INJURIES. IN APPLICATIONS INVOLVING HIGH VOLTAGES IT
IS STRONGLY RECOMMENDED THAT UNUSED CONNECTORS ARE CAPPED
TO PREVENT ACCIDENTAL CONTACT WHILE IN USE. SYSTEM INTEGRATORS
AND USERS SHOULD CONNECT TO THE FRONT PANEL CONNECTORS WITH
CONNECTORS OR CABLE ASSEMBLIES THAT ENSURE OPERATORS WILL NOT
INADVERTENTLY COME IN CONTACT WITH HIGH VOLTAGES.

SECTION 1 - TECHNICAL SPECIFICATION
Page 1.1
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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SECTION 1 - TECHNICAL SPECIFICATION
INTRODUCTION
The 65-200 Scalable Chassis is the basis of a modular switching system which is designed to provide a high density
exible solution by the addition of plug-in modules. Switching congurations are created by populating a 65-200
chassis with plug-in modules that form part of the overall conguration. Users can specify as many or as few plug-
ins as they require and can eld upgrade the chassis to expand the conguration.
The chassis supports up to 6 plug-in modules. For matrix congurations these, depending upon the model of plug-
in, can be with or without direct Y bus access. For plug-in congurations without external Y connections, optional Y
access modules can be supplied. Plug-ins are loaded into the chassis via the front panel, greatly improving exibility
and ease of maintenance.
Analog Buses
Each plug-in is part of the overall switching conguration and can be linked to other plug-ins via the chassis analog
bus. In the case of matrix congurations, the analog bus allows Y signals to be linked between sub-matrices on the
plug-ins to expand the overall matrix in the X direction (certain matrix plug-ins don’t have analog bus access and
linking signals between sub-matrices has to be done externally via loop-thru ports). Connection to the analog bus is
via isolation switches which can be used to maximize bandwidth by disconnecting unused stub signals, or used to
produce single or independent switching congurations. Certain models of plug-in have multiple analog bus access,
this provides conguration exibility and increases the options available to the user.
There are eighty 1A analog bus lines, for products with a higher current specication it is possible to route individual
signals onto multiple bus lines via the plug-ins. For example, a 2A rated product would have access to forty analog
bus lines etc.
Conguring a Matrix
For example, to create a matrix using 65-221 plug-ins, carry out the following steps:
• Specify a 65-200-002 Scalable Chassis.
• Add 128x4 matrix plug-in modules with direct Y access as required.
• Add 128x4 matrix plug-in modules without direct Y access as required.
Both types of plug-in module have options for single or dual 128x4 congurations, with access to twelve or six
analog buses.The chassis will be supplied congured to the matrix specied when the unit is ordered. The user can
add and remove plug-ins and change the matrix conguration using the Instrument Conguration page accessible
from the chassis’ home page.
When populating the chassis, only plug-ins from the same product family should be tted per chassis. For example,
if a requirement was for 2 A and 8 A switching from the 65-219 & 65-239 families it would be necessary to use two
chassis, one for the 65-219 plug-ins and the other for the 65-239 cards.
Figure 1-1. 65-200
Scalable Chassis
Without Plug-in Modules
Backplane (Control & Power)
Embedded
Controller
65-200
Chassis
Plug
-in
1
LAN
Interface
Control Computer
Control
via
Ethernet
Internal
Power Supply
Mains
Supply
Scan List
Sequencing
& Triggering
Triggering I/O
Plug
-in
2
Plug
-in
3
Plug
-in
4
Plug
-in
5
Plug
-in
6
Analog Bus
Figure 1-2. 65-200
LXI Scalable Chassis
Simplied Block Diagram

Page 1.2
SECTION 1 - TECHNICAL SPECIFICATION
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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SPECIFICATIONS Operating/Storage Conditions
Operating Conditions
Operating Temperature:
Humidity:
Altitude:
0 °C to +55 °C
Up to 90 % non-condensing
5000 m
Storage and Transport Conditions
Storage Temperature:
Humidity:
Altitude:
-20 °C to +75 °C
Up to 90 % non-condensing
15000 m
Mechanical Specication
Chassis Dimensions: 2 U full width 19-inch rack
mountable, depth 500 mm.
Number of Plug-ins
Supported:
6
Trigger Connector: 25-pin male micro D-type
Chassis Cooling: Air intake through slots in
plug-in module’s front panels,
air exit via vents in chassis
rear panel. Uses temperature
controlled speed adjustable
fans.
Power Source
Universal AC mains supply, 90-120/200-240 V, 50-60 Hz
Power Inlet:
Power Rating:
Fuse Rating:
Male IEC connector
100 VA maximum
(F) 5 A, 250 V
Safety & CE Compliance
All products are fully CE compliant and meet applicable
EU directives: Low-voltage safety EN61010-1:2010,
EMC Immunity EN61326-1:2013,
Emissions EN55011:2009+A1:2010.
LAN Interface
1000Base-T Ethernet Interface with a standard RJ-45
connector mounted on the rear panel. Compliant to LXI
Standard 1.5
Triggering
• 16x Software Congurable Bidirectional Open
Collector Triggers
• 1x Dedicated Software Reset Line
• 1x Dedicated Software Fault Line
• 1x Dedicated Interlock Line
Scan List Sequencing
Capable of storing 5000 predened test sequences,
loaded from the host Controller to the LXI unit at
process initialization, with the ability to be triggered
through software or from any of the sixteen software
congurable triggers.
For more information on the Pickering Sequence
Manager, please go to: pickering-sequence-manager
PLUG-IN MODULES
The plug-in modules used to populate the 65-200 chassis are in the part number series 65-xxx-xxx. The current
range is summarised below and additional products are being introduced, for the latest product introduction refer
to the website. For specications, refer to the individual plug-in’s data sheet. These are available from the website
and can be accessed via the link:
pickeringtest.com/products/lxi/scalable-lxi-platforms
• 65-218 - 50x4 High Voltage Matrix, 2 A, with 4 analog buses (400 V rating) or without analog buses (750 V rating)
• 65-219 - 10x20 or 10x40 Matrix, 2 A, with 1 analog bus, separate plug-ins needed for external Y access
• 65-221 - 128x4 Single or Dual Matrix, 1 A, with 12 or 6 analog buses, with or without front panel Y access
• 65-223 - 64x8 Single or Dual Matrix, 1 A, with 6 analog buses, with or without front panel Y access
• 65-225 - 32x16 Single or Dual Matrix, 1 A, with 3 analog buses, with or without front panel Y access
• 65-227 - 32x32 Single Matrix, 1 A, with 1 analog bus, with or without front panel Y access
• 65-239 - 8x10 or 10x10 Matrix, 8 A, with 1 analog bus, separate plug-ins needed for external Y access
Product Order Code
2U LXI Scalable Chassis, 6-Slot 65-200-002

SECTION 2 - TECHNICAL DESCRIPTION
Page 2.1
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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SECTION 2 - TECHNICAL DESCRIPTION
FUNCTIONAL DESCRIPTION
The 65-200 chassis consists of a backplane, power supply and controller card housed in a 2U rack mountable
chassis. The backplane is capable of hosting up to 6 plug-in modules and distributes power, control signals and user
connections between the plug-ins. The controller card is based on an embedded processor and provides control
and management of the chassis via an LXI compliant LAN interface.
The switching plug-in modules used to populate the chassis have part numbers in the series 65-xxx-xxx and include
ranges of 1A high density, 2A medium density, 8A high power and high voltage matrices. Due to the exibility of
the architecture, there is the potential for development of other switching congurations. Within each plug-in range,
congurations are available with various sizes and a selection of analog bus widths. For most matrix congurations,
the analog bus is routed to the chassis backplane via isolation relays and forms the Y-bus of the overall matrix. Plug-
in matrix modules have access to the X-bus via front panel connectors and optional access to the Y-bus. For matrix
congurations that use plug-ins without front panel Y access and external Y connections are required, Y plug-ins
are available which allow external analog bus access via isolation relays.
A basic block diagram for the chassis is shown in Figure 2-1 and a generic architecture diagram for a matrix plug-in
module is shown in Figure 2.2. For more information on the individual plug-in modules, refer to the respective user
manual.
LAN
Interface
ERR
LAN
ACT
LXI Status LEDs
RJ45
Socket
Embedded
Processor
Controller Card
PWR
RDY
Power and Control Signals
Power
Supply
Plug-in
Module
Slot 1
Plug-in
Module
Slot 2
Plug-in
Module
Slot 3
Plug-in
Module
Slot 4
Plug-in
Module
Slot 5
Plug-in
Module
Slot 6
Backplane
Analog Bus
Sequencing
/Triggering
Connector
Scan List
Sequencing
& Triggering
Figure 2-1. 65-200 Scalable chassis Block Diagram

Page 2.2
SECTION 2 - TECHNICAL DESCRIPTION
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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X Isolation
Relays
Backplane Connector - Access to Chassis Analog Buses
Front Panel Connector
Matrix Plug-in Module
X Connections
Y Bus A
Y Bus n
Backplane
Y Isolation
Relays
X Loop-Thru
Matrix
Front Panel Connector
The number of analog
buses and front panel (Y-bus)
access is dependent upon
the model of plug-in
All plug-ins have front panel
access to the X-bus, selected
plug-ins have X isolation switches
and/or X loop-thru connections
Y Connections
Figure 2-2. Generic Architecture Diagram for a Matrix Plug-in Module

SECTION 2 - TECHNICAL DESCRIPTION
Page 2.3
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CHASSIS CONFIGURATION
The number of plug-in modules tted to the chassis can be changed by the user. Although the exibility of the
chassis allows empty slots between lled slots to be supported, in general use we recommend users ll the slots
from 1 to 6 in sequence (bottom left to top right) in order to maintain consistent bandwidth and path resistance.
IP Address
The 65-200 chassis is controlled over an LXI compliant Ethernet interface. The IP Address for the chassis is
displayed on the rear panel of the chassis.
Figure 2-3. Rear Panel of the 65-200 Scalable Chassis
IP Address
Display
Mains
Inlet
Power
Switch
Cooling
Air Outlet
Cooling
Air Outlet
Ethernet
Port
Service
Ports
(Pickering
use only)
Sequencing/Triggering
Connector

Page 2.4
SECTION 2 - TECHNICAL DESCRIPTION
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SECTION 3 - INSTALLATION
Page 3.1
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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SECTION 3 - INSTALLATION
INSTALLING THE UNIT
General
The 65-200 chassis may be mounted on a desk top or tted into a standard 19 inch rack (rack mounting anges are
supplied with the unit and can be tted to either side of the front panel). When tting into a rack it is important to
provide adequate support using side brackets or runners, the mounting holes in the front panel anges are
designed only for securing the unit in the rack and must NOT be used to support the weight of the whole
unit.
The 65-200 relies upon forced air cooling for the power supply, processor and plug-in modules. Internal fans draw
air through slots in the front panels of the plug-in modules and expel air through vents on the rear panel. When
positioning the chassis, make sure that there is adequate clearance to allow unrestricted air ow through these
vents.
Power is supplied to the rear of the unit using a standard IEC power lead and the power on/off switch is located next
to the power inlet socket. The unit is supplied with a suitable Earthed mains power lead, If a different lead is used it
is important to ensure that an adequate Earth connection is present. When mounted in a rack, provision should be
made to allow access to the rear of the unit. This is to enable the operation of the power on/off switch and the Reset
button.
The 65-200 is controlled by the host computer via an Ethernet interface. The RJ45 socket on the rear of the unit
can be connected to a hub or switch via an Ethernet cable to allow control over a local area or wide area network.
Alternatively a crossover Ethernet cable can be used to connect the unit directly to a laptop PC and local control can
be carried out isolated from a network.
The IP address is displayed on the rear of the chassis and should be manually or automatically congured before it
can be used on a network, please refer to “Setting the IP Address” later in this section and the “LXI Getting Started
Guide” document to carry out this process.
Figure 3-1. Front view of the 65-200 Scalable Chassis tted with six typical plug-in modules showing the
intake slots for cooling air next to the connectors
Page 3.1
LXI HIGH VOLTAGE 2-POLE MATRIX 60-310
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SECTION 3 - INSTALLATION
Refer to the Warnings and Cautions at the front of this manual
The product is designed for indoor use only.
!
kg
PREOPERATION CHECKS (UNPACKING)
1. Check the module for transport damage and report any damage immediately to Pickering Interfaces.
Do not attempt to install the product if any damage is evident.
2. Ensure that the designated area for the product is of a at and solid construction to support its weight.

Page 3.2
SECTION 3 - INSTALLATION
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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To remove a plug-in module, rst the two crosshead screws either side of the front panel should be fully loosened
(these screws are captive so will remain attached to the front panel).
The plug-in module can now be extracted from the chassis by pulling it forward using the two handles.
Installing Plug-in Modules Into the Chassis
The 65-200 chassis will typically be delivered with plug-in modules installed. However on occasions users might
need to install plug-in modules into a new chassis or add or remove modules from an existing chassis.
Installation can be performed on a bench or in a rack, but if it is in a rack the 65-200 should be secure and the area
to the front of the chassis must be free of cables or other obstructions.
When installing plug-in modules the AC power MUST be off. DO NOT ATTEMPT TO INSTALL MODULES WITH
THE CHASSIS POWER ON.
Fitting a plug-in module is the reverse of the extraction process, but care should be taken in aligning the module’s
circuit board with the guides in the chassis. The module should then be carefully pushed into the chassis so its front
panel is ush with neighbouring modules before tightening the crosshead screws.
Figure 3-2. 65-200 Chassis: Location of Plug-in Module’s Securing screws
Figure 3-3. 65-200 Chassis: Extracting a Plug-in Module

SECTION 3 - INSTALLATION
Page 3.3
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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If a plug-in is removed and not replaced, then a blanking panel will be require to be inserted in the empty slot to
ensure the correct airow is maintained through the chassis.
Note: Although not essential, slots should be lled in sequence from 1 to 6 (bottom left to top right).
Gaps can be left between modules but it is not recommended as it may affect the path resistance and
bandwidth of the overall switching conguration.
PWR
RDY
ERR
LAN
ACT SLOT 1 SLOT 2
SLOT 3 SLOT 4
SLOT 5 SLOT 6
Figure 3-4. 65-200 Chassis Slot Numbering
If the unit is being used for the rst time, refer to “Setting The IP Address” on the following pages.

Page 3.4
SECTION 3 - INSTALLATION
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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SETTING THE IP ADDRESS
To use the 65-200 LXI Scalable Chassis over a LAN connection it should be set up and congured as described in
the “LXI Getting Started Guide” document.
If the IP address is to be set manually and before connecting to a network, contact your IT department so they can
give you the correct settings for:
• IP Address
• Subnet Mask
• Default Gateway
• DNS Server(s)
Once you have the required information, the IP conguration window is used to manually set the IP address. This is
shown in Figure 3-6.
The current IP address setting of the 65-200 is indicated on an LCD display on the rear panel of the chassis.
Figure 3-6. Example conguration window used to manually set the IP address of a Pickering LXI device
Incorrect setting will result in a loss of communication and may also be indicated by a red LAN LED on the front
panel. If this does occur press and hold the LAN Reset button on the back panel of the device for a full factory reset
(see Section 6 “Troubleshooting” for details).
Figure 3-5. Display for IP Address on Rear Panel

SECTION 3 - INSTALLATION
Page 3.5
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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INSTALLING THE SOFTWARE
From the device web page, select “Driver Download” from the menu at the left of the page. This will retrieve the
driver from the instrument and install it on your PC.
Alternatively, the driver may be found on the DVD shipped with the product in the “Drivers_LXI” folder: ClientBridge.
exe.
This driver may also be found on the Pickering Interfaces web-site at:
www.pickeringtest.info/downloads/drivers/Sys60/
or from the Software Downloads section at:
www.pickeringtest.com

Page 3.6
SECTION 3 - INSTALLATION
LXI SCALABLE CHASSIS, 6-SLOT 65-200
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THE INSTRUMENT CONFIGURATION PAGE
The instrument conguration utility allows user to combine plug-in cards into a combined matrix. The conguration
is explained in Section 4 - Programming Guide.
The Congure Chassis button should be used to congure if the plug-ins is different to the congured chassis. As
shown in the following gures:
Figure 3-8. Example Instrument Conguration Page for 65-200 Chassis
Table of contents
Other Pickering Chassis manuals