PIKOSYS PIKOLOAD Instruction Manual

PikoSys Vertriebs GmbH
Wildbichler Straße 2e
A – 6341 Ebbs
Tel. [phone]
ax: [phone]
[email protected]
www.pikosys.com
Guideline Installation
PikoLoad
Version 2

Revision History
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Version 2
Revision History
Version Date Changes Name
1 11.04.2011 irst version KeAr
2 27.06.2012 Added: Tachograph settings KeAr

ENGLISH
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Version 2
ENGLISH

Table of Contents
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Version 2
Table of Contents
Revision History 2
ENGLISH 3
Table of Contents 4
List of Figures 5
1 Introduction 6
1.1 Global........................................................................................................... 6
2 Check of the vehicle connection 7
2.1 Vehicle ordered with function remote download ?............................................... 7
2.2 Vehicle ordered with function MS-Standard ? ................................................... 7
2.3 Look for the „green connector“ ........................................................................ 7
3 Installation of PikoLoad 9
3.1.1 Make up of the MS wiring (no MS connector in the vehicle) .................. 9
3.1.2 Installation in the Vehicle .................................................................... 9
3.1.3 Connection to the Tachograph (change of Tacho only) ...........................10
4 Start-up PikoLoad 11
4.1 Lock data at the tachograph to the company ....................................................11
4.2 Do a MS test (only for vehicles with MS interface)..........................................11
4.2.1 LED Display unction „PikoTest“ ..........................................................12
4.3 Remote Download Test ..................................................................................13
4.3.1 Insertion of the Company Card ...........................................................13
4.3.2 Start of the Remote Download Tests with a USB-Stick ...........................15
4.3.3 LED Display unction PikoTest Remote Download (RDL-Test) ..................16
4.3.4 Remote Download (RDL-Test) test report .............................................17
4.4 Tachograph Settings......................................................................................21
4.4.1 Settings at Continental Tachographs (with CTC II) ................................22
4.4.2 Settings at Stoneridge Tachograph ......................................................24
4.5 Inbetriebnahme System.................................................................................27
4.5.1 LED display (with Company Card) .......................................................28
5 Appendix 29
5.1 Technical Data..............................................................................................29
5.2 Pin Assignment .............................................................................................29
5.2.1 PikoLoad CAN 1 Pin Assignment ..........................................................29
5.2.2 PikoLoad CAN 2 Pin Assignment ..........................................................30
5.2.3 PikoLoad RS 232 Pin Assignment.........................................................31
5.3 Checklist Installation / Start-up ......................................................................32

List of Figures
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List of Figures
igure 1: „Green connector“ in overhead compartment ............................................................ 8
igure 2: Make up of MS wiring ........................................................................................... 9
igure 3: PikoLoad wiring ..................................................................................................... 9
igure 4: Connection to Tachograph .................................................................................... 10
igure 5: C-CAN Tachograph Pin Assignment ........................................................................ 10
igure 6: MS-Test card ..................................................................................................... 11
igure 7: Example data MS test ......................................................................................... 11
igure 8: LED Display ........................................................................................................ 12
igure 9: Press to the hinge................................................................................................ 13
igure 10: Open ront Lid................................................................................................... 13
igure 11: Insert Company Card (Chip up) ........................................................................... 14
igure 12: Inserted Company Card ...................................................................................... 14
igure 13: Content of the file for Remote Download Test ........................................................ 15
igure 14: LED Display unction PikoTest Remote Download................................................... 16
igure 15: Directory Content remote download test report ..................................................... 17
igure 16: ile content remote download test report successful ............................................... 18
igure 17: ile content remote download test report with error ............................................... 19
igure 18: Excerpt from "User Guide for Remote Download" ................................................... 20
igure 19: result RDL test due to missing configuration for C-CAN at Continental ...................... 22
igure 20: CTC II .............................................................................................................. 23
igure 21: result RDL test due to missing configuration for C-CAN at Stoneridge ....................... 24
igure 22: Display Stoneridge „SETTINGS“ ........................................................................... 25
igure 23: Display Stoneridge „Parameter“ ........................................................................... 25
igure 24: Display Stoneridge „Download CAN selection“........................................................ 25
igure 25: Display Stoneridge „Download CAN selection C“..................................................... 26
igure 26: Display Stoneridge „Changes saved“ .................................................................... 26
igure 27: LED display ....................................................................................................... 28
igure 28: PikoLoad CAN 1 Pin Assignment........................................................................... 29
igure 29: PikoLoad CAN 2 Pin Assignment........................................................................... 30
igure 30: PikoLoad CAN 2 connection ................................................................................. 30
igure 31: PikoLoad RS232 Pin Assignment .......................................................................... 31
igure 32: PikoLoad RS connection ...................................................................................... 31

Introduction
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1Introduction
1 1 Global
The intention of this guideline is to help to install / start-up the PikoLoad unit.
Due to the different vehicle brands and models it is not possible to have a global
installation guideline. The connectors, if already factory fitted, can be found at different
locations in the vehicle.
Some tools and guidelines in this document should assist you to install the PikoLoad in the
right way.

Check of the vehicle connection
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2Check of the vehicle connection
Please check the existing connections of the vehicle.
Try to get the configuration of the vehicle.
2 1 Vehicle ordered with function remote download ?
If yes, the wiring harness to the C-CAN of the tachograph (green connector) should be
available in the vehicle and the tachograph is configured to support remote download.
If no, the risk is that the tachograph is not configured to support remote download. The
wiring harness to the C-CAN of the tachograph might be missing as well.
Remark:
The configuration of the tachograph to support remote download can only be
done by an authorized workshop (with a workshop card) using a workshop toll
For Continental (Siemens VDO) a CTC II is necessary
2 2 Vehicle ordered with function FMS-Standard ?
If yes, the wiring harness should be available in the vehicle and the MS gateway is
correctly configured.
If no, there might be no MS data available at PikoLoad.
Remark:
The function must be configured at the workshop of the manufacturer of the vehicle.
The configuration can only be done with the brand specific workshop tool. In most cases it
is not necessary to install additional hardware.
Depending on the brand there might be new parameters needed. In some cases it is
necessary to install a new wiring harness.
2 3 Look for the „green connector“
If you did not get any information where the connector for MS/remote download can be
found in the vehicle, try to search it near the tachograph in one of the compartments. In
most cases the connector can be found in the overhead compartment of the driver. The
connector is green and with a wiring harness of about 1m length. If you are not sure that

Check of the vehicle connection
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you found the correct connector, please check if the power supply (Pin 12 = clamp 30),
ground (Pin 1 = clamp 31) and the ignition (Pin 10 = clamp 15) are available.
Figure 1: „Green connector“ in overhead compartment

Installation of PikoLoad
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Version 1
3Installation of PikoLoad
3.1.1 Make up of the MS wiring (no MS connector in the vehicle)
Make up the MS wiring in the vehicle (if no standard MS connector is available).
This step is not necessary if the vehicle has already a standard MS connector
(green colour).
1.Make up the wiring for the PikoLoad (exact description in the appendix).
Pin 1
Pin 6
Pin 9
Pin 10
Pin 12
FMS-Plug
(female)
Figure 2: Make up of FMS wiring
2.Connect the wiring to the vehicle:
Pin 1 Clamp 31 (ground)
Pin 6 CAN high (C-CAN Tacho Pin 5 + MS CAN high)
Pin 9 CAN low (C-CAN Tacho Pin 7 + MS CAN low)
Pin 10 Clamp 15 (24 V DC UBat - Ignition)
Pin 12 Clamp 30 (24 V DC)
3.1.2 Installation in the Vehicle
3.1.2.1 Standard MS connector existing or made
FMS-Plug
(female)
Pin 1
Pin 6
Pin 9
Pin 10
Pin 12
PikoLoad
Figure 3: PikoLoad wiring
Connect the wiring harness to PikoLoad

Installation of PikoLoad
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Version 1
3.1.3 Connection to the Tachograph (change of Tacho only)
Please do this step only if your tachograph has been not factory fitted as
remote download (with green connector)
Connecting Tacho (Example is Continental)
Figure : Connection to Tachograph
1
5
4
8
Figure 5: C-CAN Tachograph Pin Assignment
Pin 1 Not used
Pin 2 GND
Pin 3 Not used
Pin 4 Not used
Pin 5 CAN high
Pin 6 Not used
Pin 7 CAN low
Pin 8 Not used
Connect the C-CAN connector (red) to the C-CAN of the tachograph.
Attention: The connectors are coded (fits only to C-CAN)!
Please do not use any other connection to the tachograph! You might disturb the
correct function of the tachograph. Please keep in mind that any work at
tachographs is only allowed by authorized workshops!