Pilz PDP67 F 8DI ION PT User manual

PDP67 F 8DI ION PT
Operating Manual-1004253-EN-02
}Decentralised periphery

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PDP67 F 8DI ION PT
1004253-EN-02 3
Section 1 Introduction 4
1.1 Validity of documentation 4
1.2 Using the documentation 4
1.3 Definition of symbols 4
Section 2 Overview 6
2.1 Scope of supply 6
2.2 Unit features 6
2.3 Front view 7
Section 3 Safety 8
3.1 Intended use 8
3.2 Safety regulations 8
3.2.1 Use of qualified personnel 8
3.2.2 Warranty and liability 8
3.2.3 Disposal 9
Section 4 Function description 10
4.1 Operation 10
4.1.1 Inputs 10
4.1.2 Outputs 10
4.2 Data download 10
4.3 Diagnostics 10
Section 5 Installation 11
5.1 General installation guidelines 11
5.2 Dimensions 11
Section 6 Wiring 12
6.1 General wiring guidelines 12
6.2 Connector pin assignment 13
6.3 Wiring examples 14
6.3.1 Example: Single-channel, failsafe input device, without test pulse 14
6.3.2 Example: Dual-channel input devices, without test pulses 15
6.3.3 Example: Single-channel, failsafe input device, with test pulse 16
6.3.4 Example: Dual-channel, failsafe input device, with test pulse 17
Section 7 Operation 18
7.1 Messages 18
Section 8 Technical details 19
8.1 Safety characteristic data 21
Section 9 Order reference 22
9.1 Product 22
9.2 Accessories 22

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PDP67 F 8DI ION PT. It is valid until new docu-
mentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Scope of supply
}Decentralised input module PDP67 F 8DI ION PT
}4 blind plugs
2.2 Unit features
Application of the product PDP67 F 8DI ION PT:
Decentralised input module for connection to a Pilz control system, for use in a rugged in-
dustrial environment up to protection type IP67.
The product has the following features:
}Protection type IP67
}8 inputs for connecting 8 single-channel or 4 dual-channel sensors
}8 outputs, which can be configured as
– Standard outputs
– Test pulse outputs
– 24 V outputs
}LED for:
– Operating status
– Connection status
– Fault
– Input status at each input

Overview
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2.3 Front view
Legend:
}X0:
Functional earth
}X1 ... X4:
Inputs and outputs
}X5:
Interface to the control system or to X6 on the upstream module
}X6:
Interface to X5 on the downstream module
}LEDs:
– Device
– Fault
– Traffic
– IO0 ... IO7

Safety
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3 Safety
3.1 Intended use
The product PDP67 F 8DI ION PT is a decentralised input module which is suitable for use
in a rugged industrial environment up to protection type IP67.
The module can be connected to a PDP link module PNOZ ml2p, PNOZ mml2p or PNOZ m
EF PDP Link from the configurable control system PNOZmulti.
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the spe-
cific application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if:
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual or

Safety
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}Operating personnel are not suitably trained.
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
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4 Function description
4.1 Operation
The functions of the inputs and outputs are configured in the system software.
4.1.1 Inputs
Single and dual-channel sensors can be connected to the inputs, with or without test
pulses.
Input signals must show a “High” (“1” signal) of 15 VDC (+15 ... +30 VDC) and a “Low” (“0”
signal) of 0 VDC (-3 ... +5 VDC).
The input status is signalled to the control system via the bus.
Green LEDs indicate the status of the inputs.
Test pulses can be used to check the inputs for shorts across contacts and correct function-
ality.
4.1.2 Outputs
The outputs can be used as standard outputs, as test pulse outputs or as 24 VDC outputs.
The test pulse outputs are suitable for testing the sensor wiring. All safety-related inputs
must operate in accordance with the failsafe principle (on switching off).
Two test pulses are available on each plug-in connector; these test pulses are permanently
assigned to the inputs. The assignment of the test pulses to the inputs cannot be changed
in the system software's configurator.
If the test pulse outputs are not being used, they can be configured as standard outputs or
24 VDC outputs in the system software's configurator.
4.2 Data download
Communication with the control system is via a safe data link. Data is exchanged cyclically.
4.3 Diagnostics
The status and error messages shown by the LEDs are saved in an error stack. The sys-
tem software can read this error stack.