Pinnacle Outdoor 1.5m Skillion Series User manual

CyclonicKit
Suitable for 1.5W x 1.5D x 2.0Hm Garden Shed
Tools required: Drill, measuring tape, phillips-head screw driver, rivet gun, rubber mallet, sturdy ladder, shifting spanner, 2 saw horses,
3mm steel drill bit, 4mm steel drill bit and a 10mm masonry drill bit.
Assembly instructions
1.5m Skillion Series
Congratulations on purchasing your new Pinnacle Cyclonic Kit. Before assembling, we
recommend you read the instructions thoroughly. This Cyclonic kit need to be installed with a
specic Pinnacle shed. We recommend you assemble the shed using a trestle table or sawhorses
and planks. This will ensure that you are working o the ground and make it easier for you.
Assembly is a two-person job and should not be attempted in windy conditions.

CyclonicKit 1.5 x 1.5 x 2.0m
Build your garden shed in 7 easy steps!
Step 1: Check all parts against the component list
Step 2: Assemble the rear wall panels
Step 3: Assemble the side wall panels
Step 4: Assemble the roof panels
Step 5: Assemble the front wall panel
Step 6: Assemble the front door
Step 7: Fit the panels together
Please Note:
1. The cyclonic kit needs to be installed with the
components in our 1.5m x 1.5m garden shed.
2. Additional holes may be required to x this kit
into your garden shed.
3. Use the self-tapping screws provided to ensure
the strength of the shed.
IMPORTANT: It is recommended that your new shed is secured to a concrete slab as per the specications in this manual.
Concrete slab: Please ensure that your site is level. It is recommended that your slab is 100mm thick and you use builder’s
plastic and F52 reinforcing mesh. We recommend that you make your slab approximately 100mm bigger than the base
dimensions of your shed. This will allow for a 50mm edge around your shed. We recommend that you slope the 50mm edges
downward by 10mm so that rain water can drain away from your shed.
Concrete slab 1600mm
1600mm
100mm

3
Picture Description Component Location Part
No. QTY Check
Jamb Length: 1798mm - right Corners JZ03 1
Jamb Length: 1798mm - left Corners JZ04 1
Jamb Length: 1955mm - left Corners JZ05 1
Jamb Length: 1955mm - right Corners JZ06 1
Channel Length: 1458mm Rear wall 31 6
Channel Length: 674mm Front 33R 2
Jamb Length: 1955mm Rear wall ZZ09 5
Jamb Length: 1922mm Side wall ZZ10 2
Jamb Length: 1907mm Side wall ZZ11 2
Step 1: Check all parts against the component list
Lay out all parts with number facing outwards and check o against parts list.

CyclonicKit 1.5 x 1.5 x 2.0m
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Picture Description Component Location Part
No. QTY Check
Jamb Length: 1875mm Side wall ZZ12 2
Jamb Length: 1845mm Side wall ZZ02 2
Jamb Length: 1830mm Side wall ZZ03 2
Jamb Length: 1798mm Front ZZ04 2
Jamb Length: 1798mm Front ZZ05 1
Jamb Length: 1741mm Door ZZ06 1
Jamb Length: 1741mm Door ZZ07 1
Jamb Length: 1598mm Roof ZZ13 5
Channel
connector Corners LZ01 9
Bracket Door D5 2

5
Fittings part list:
Picture Component QTY Picture Component QTY
Self-tapping screws (16mm) 300 3 x 10mm Rivet 16
5/16 Hexagonal Nut 4 5/16 x 19mm Hexagonal bolt 4
Bracket 4 Sleeve anchor bolt 4
Mid wall brace bracket 6 Channel safety cover (L type) 2
Channel safety cover (R type) 2
Qty checking date: ____ / ____ / _____
Qty checking personal badge number: _______________
Signature: _________________________________________
In the unlikely event that you nd you are missing a part, please contact Pinnacle on 1800 349 776. A copy of proof of purchase may be requested.

CyclonicKit 1.5 x 1.5 x 2.0m
6
Garden shed overview:
Original Part New Part
Z39 JZ03
Z40 JZ04
Z41 JZ05
Z42 JZ06
Note: Replace the original
garden shed parts (highlighted
in black) with new Cyclonic kit
parts as indicated in the table.
72
71
25
S87
8
8
20A
20A
20B
20C
20A
20A
25
20D
20E
23
42
51
51
31
33R
31
31
Z41
Z42
Z39
Z40
S87
S88
S89
S90
S91
S86 M25
M24
M26
M26
W
70
D18R
U11
U11
J5
J3

7
Cyclonic Kit overview:
31
31
JZ05
JZ06
JZ03
JZ04
ZZ13 ZZ13
ZZ13
ZZ09
ZZ09
ZZ09
ZZ10
ZZ11
ZZ12
ZZ02
ZZ03
ZZ10
ZZ12
ZZ11
ZZ02
ZZ03
ZZ04
ZZ05
ZZ04
33R
31
33R
31
31
31
LZ01
72
LZ01
72
LZ01
ZZ06
ZZ07
D5
D5

CyclonicKit 1.5 x 1.5 x 2.0m
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Step 2: Assemble the rear wall panels
You will nd it easier to assemble your shed using sawhorses with timber studs attached (timber needs to be the same length as the
shed (1.5m) or alternatively, a trestle table.
Place 2 x part S87 (Sheet) on your worktable and join them together with the self-tapping screws as per diagram below. Fit 5 x part
ZZ09 (Jamb) to the sheets by sliding them in from the top of the sheet. Then, using the middle pre-drilled holes in the sheeting x
parts ZZ09 (Jamb) to the sheet using the screws provided.
RIDGES FACING UP
ROOF TOP EDGE
ZZ09 X 5PCS
S87
900MM
S87

9
Once the middle pre-drilled holes are xed, holding the jambs in place you will need to drill holes through the sheet using a 3mm drill
bit to x the jambs through the top and bottom pre-drilled holes as per diagrams below.
RIDGES FACING UP
Please note: Drill holes from the
inside of the sheet through the
pre-drilled holes in the jambs to
ensure holes line up.
Then x jambs from the outside
of sheet ensuring the jambs are
on the inside of the sheet.
Back
S87
S87

CyclonicKit 1.5 x 1.5 x 2.0m
10
Now t part 20B (top channel) and 20C (bottom channel) to the sheeting by tapping or sliding it in. Make sure that the small lip of the
channel is always facing out. This ensures rain water cannot build up inside your shed. Note: All screws marked with a cross should
not be xed at this stage.
RIDGES FACING UP
RIDGES FACING UP
ROOF TOP EDGE
20B
900MM
20C
31

11
Now t 3 x part 31 (channel) to the sheeting and position it with the provided self-tapping screws. Please note the groove should face
downwards. The middle channel will have pre-punched holes although you will need to drill the holes for the top and bottom channels
using a drill with a 3mm bit.
Please note: Drill
holes from the inside
of the sheet through
the pre-drilled holes
in the channels to
ensure holes line up.
Then x channels
from the outside of
sheet ensuring the
channels are on the
inside of the sheet.
31
31
31

CyclonicKit 1.5 x 1.5 x 2.0m
12
Once holes have been drilled, x through the outside of the sheet with the provided self tapping screws as per the diagram below.

13
Step 3: Assemble the side wall panels
Place parts S88 and S90 (sheet) on your worktable and join them together with part ZZ12 (jamb) and the provided self-tapping screws
as per diagram below. Now position the remaining 4 jambs, parts ZZ03, ZZ02, ZZ11 and ZZ10 to the sheets by sliding them in from
the top of the sheet as per the diagram below.
RIDGES FACING UP
S90
900MM
ZZ10
ZZ11
ZZ12
ZZ02
ZZ03
S88

CyclonicKit 1.5 x 1.5 x 2.0m
14
RIDGES FACING UP
Now repeat same process for the other side wall with parts S89, S91 (sheet) and ZZ10, ZZ11, ZZ12, ZZ02 ans ZZ03 (jamb) as per the
diagram below.
S89
900MM
ZZ03
ZZ02
ZZ12
ZZ11
ZZ10
S91

15
Once the jambs are in position for both side walls, you will need to drill holes through the sheet using a 3mm drill bit to x the jambs
as per diagrams below.
RIDGES FACING UP
Please note: Drill holes from the
inside of the sheet through the
pre-drilled holes in the jambs to
ensure holes line up.
Then x jambs from the outside
of sheet ensuring the jambs are
on the inside of the sheet.
Back

CyclonicKit 1.5 x 1.5 x 2.0m
16
Now t part 25 (top channel) and 20A (bottom channel) to the sheeting by tapping or sliding it in. Make sure that the small lip of the
channel is always facing out, this ensures rain water cannot build up inside your shed. Note: All screws marked with a cross should
not be xed at this stage.
Once the top and bottom channel have been xed, position 3 x part 31 (channel) to the inside of the sheeting. Please note the groove
should face downwards, this ensures rain water cannot build up inside your shed.
RIDGES FACING UP
25
20A
31
ROOF TOP EDGE
31
31
31
900mm

17
Once 3 x part 31 (channel) are in position, x with the provided self-tapping screws. Please note the groove should face downwards.
You will need to drill holes through the sheeting to x these channels using a drill and a 3mm bit.
Please note: Drill
holes from the inside
of the sheet through
the pre-drilled holes
in the channels to
ensure holes line up.
Then x channels
from the outside of
sheet ensuring the
channels are on the
inside of the sheet.

CyclonicKit 1.5 x 1.5 x 2.0m
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Step 4: Assemble the roof panel
Place 2 x part 8 (Sheet) on your worktable and then position 1 x part ZZ13 (jamb) down the ridge where the two sheets join and x
together with the provided self-tapping screws as per diagram below.
RIDGES FACING UP
ZZ13 X 5PCS
8
8
8
8

19
Once the two sheets are joined together with the middle jamb, slide the remaining 4 x part ZZ13 (jamb) into place and drill through the
sheet to x with the provided self-tapping screws as per diagram below.
RIDGES FACING UP
Please note: Use a 3mm bit to
drill holes from the inside of the
sheet through the pre-drilled
holes in the jambs to ensure
holes line up.
Then x jambs from the outside
of sheet ensuring the jambs are
on the inside of the sheet.
Back

CyclonicKit 1.5 x 1.5 x 2.0m
20
Once the sheets are xed together and all jambs attached, tap or slide in 2 x Part 20A (channel) to the sheeting and x with the self-
tapping screws provided as per diagram below. Note: All screws marked with a cross should not be xed at this stage.
Now t 2 x Part 51 (side lips) to the sheeting and x them using self-tapping screws.
RIDGES FACING UP
RIDGES FACING UP
20A
51
51
20A
51
51
51