Pioneer CRT2416 User manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 1999 K-ZZD. OCT. 1999 Printed in Japan
ORDER NO.
CRT2416
MULTI-CD CONTROL HIGH POWER CD PLAYER WITH FM/AM TUNER
DEH-P4150 X1N/ES
Service
Manual
CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ...10
4. PCB CONNECTION DIAGRAM ................................38
5. ELECTRICAL PARTS LIST ........................................48
6. ADJUSTMENT..........................................................56
7. GENERAL INFORMATION .......................................60
7.1 DIAGNOSIS ........................................................60
7.1.1 TEST MODE..............................................60
7.1.2 DISASSEMBLY .........................................64
7.2 PARTS .................................................................68
7.2.1 IC................................................................68
7.2.2 DISPLAY....................................................75
8. OPERATIONS AND SPECIFICATIONS.....................76
DEH-P3150 X1N/ES
DEH-P4150/X1N/ES
-This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-958 CRT2423 S8.1 CD Mech. Module:Circuit Description, Mech.Description, Disassembly

2
DEH-P4150,P3150
-CD Player Service Precautions
1. For pickup unit(CXX1285) handling, please refer
to"Disassembly"(see page 64).
During replacement, handling precautions shall be
taken to prevent an electrostatic discharge(protection
by a short pin).
2. During disassembly, be sure to turn the power off
since an internal IC might be destroyed when a con-
nector is plugged or unplugged.
3. Please checking the grating after changing the ser-
vice pickup unit(see page 56).
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so
and refer the repair to a qualified service technician.
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
20
19
15
12
16
17
4
7
11
310
9
8
65
2
14
18
13
1

-Owner’s Manual
Model Part No. Language
DEH-P4150/X1N/ES CRD3068 English, Spanish, Portuguese(B)
CRD3069 Arabic, Chinese
DEH-P3150/X1N/ES CRD3144 English, Spanish, Portuguese(B)
-Installation Manual
Model Part No. Language
DEH-P4150/X1N/ES CRD3070 English, Spanish, Portuguese(B), Arabic, Chinese
DEH-P3150/X1N/ES CRD3145 English, Spanish, Portuguese(B)
3
DEH-P4150,P3150
1 Cord Assy See Contrast table(2)
* 2 Accessory Assy CEA2395
3 Spring CBH1650
4 Screw Assy CEA2396
5 Screw CBA1002
* 6 Polyethylene Bag CEG-127
7 Screw CRZ50P090FMC
8 Screw TRZ50P080FMC
* 9 Polyethylene Bag CEG-158
10 Handle CNC5395
11 Bush CNV3930
12 Polyethylene Bag CEG1116
13 Battery See Contrast table(2)
14 Carton See Contrast table(2)
15 Contain Box See Contrast table(2)
16 Protector CHP2251
17 Protector CHP2252
18 Remote Control Unit See Contrast table(2)
19 Case Assy CXB3520
20-1 Owner’s Manual See Contrast table(2)
20-2 Owner’s Manual See Contrast table(2)
20-3 Installation Manual See Contrast table(2)
20-4 Polyethylene Bag CEG-162
Mark No. Description Part No. Mark No. Description Part No.
(1) PACKING SECTION PARTS LIST
NOTE:
-Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
-Screws adjacent to ∇mark on the product are used for disassembly.
Part No.
Mark No. Symbol and Description DEH-P4150/X1N/ES DEH-P3150/X1N/ES
1 Cord Assy CDE6234 CDE6235
13 Battery CEX1030 Not used
14 Carton CHG3878 CHG3885
15 Contain Box CHL3878 CHL3885
18 Remote Control Unit CXB4285 Not used
20-1 Owner’s Manual CRD3068 CRD3144
20-2 Owner’s Manual CRD3069 Not used
20-3 Installation Manual CRD3070 CRD3145
(2) CONTRAST TABLE
DEH-P4150/X1N/ES and DEH-P3150/X1N/ES are constructed the same except for the following:

4
DEH-P4150,P3150
2.2 EXTERIOR(DEH-P4150/X1N/ES)

5
DEH-P4150,P3150
1 Screw BMZ26P120FMC
2 Screw BSZ26P060FMC
3 Screw BSZ30P060FMC
4 Screw BSZ30P120FMC
5 Cord Assy CDE5770
6 IC(IC551) PAL005A
7 Cable CDE6160
8 Cord Assy CDE6234
9 Resistor RS1/2PMF102J
10 Transistor(Q981,991) 2SD2396
11 Cap CNS1472
12 Fuse(10A) CEK1136
13 Holder CNC6798
14 Cover CNC8367
15 Spacer CNM4913
16 Earth Plate CNC8368
17 Insulator CNM6006
18 Insulator CNM6224
19 Panel CNS5137
20 Cap CNV2680
21 Tuner Amp Unit CWM6838
22 Screw ASZ26P080FMC
23 Screw BPZ26P080FMC
24 Screw BSZ26P160FMC
25 Connector(CN551) CDE5996
26 Antenna Cable(CN502) CDH1254
27 Pin Jack(CN431) CKB1028
28 Terminal(CN501) CKF1059
29 Connector(CN951) CKM1299
* 30 Connector(CN681) CKS2227
31 Connector(CN411) CKS3408
32 Connector(CN651) CKS3581
33 Connector(CN432) CKS3598
34 Holder CNC7533
35 Holder CNC8038
36 Holder CNC8041
37 Holder CNC8043
38 Insulator CNM5967
39 Heat Sink CNR1506
40 FM/AM Tuner Unit CWE1501
41 Holder CNC7532
42 Chassis Unit CXB3167
43 •••••
44 Button CAC4836
45 Spring CBH1835
46 Spring CBH2367
47 Spring CBH2208
48 Bracket CNC6791
49 Holder CNC8042
50 Cover CNM6276
51 Panel CNS5189
52 Arm CNV4692
53 Arm CNV4728
54 Arm CNV5576
55 Screw IMS20P030FZK
56 Case Unit CXB4033
57 •••••
58 •••••
59 Remote Control Unit CXB4285
60 Cover CNS4948
61 Detach Grille Assy CXB4716
62 Screw BPZ20P100FZK
63 Button(DETACH) CAC5789
64 Button(1-6) CAC6239
65 Button(SOURCE) CAC6241
66 Button(+) CAC6242
67 Button(-) CAC6243
68 Button(F) CAC6244
69 Button(A) CAC6245
70 Button(EQ) CAC6247
71 Button(EJECT) CAC6248
72 Button(BAND) CAC6249
73 Spring CBH2210
74 Cover CNS5622
75 Lighting Conductor CNV5909
76 Lighting Conductor CNV5910
77 Housing CNV5918
78 Keyboard Unit CWM6793
79 LCD CAW1561
80 Connector(CN1801) CKS3580
81 Holder CNC8468
82 Sheet CNM6435
83 Lighting Conductor CNV5908
84 Connector CNV6051
85 Grille Sub Assy CXB5245
86 CD Mechanism Module(S8.1) CXK5201
87 Screw ISS26P055FUC
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

6
DEH-P4150,P3150
2.3 EXTERIOR(DEH-P3150/X1N/ES)

7
DEH-P4150,P3150
1 Screw BMZ26P120FMC
2 Screw BSZ26P060FMC
3 Screw BSZ30P060FMC
4 Screw BSZ30P120FMC
5 •••••
6 IC(IC551) PAL005A
7 Cable CDE6160
8 Cord Assy CDE6235
9 Resistor RS1/2PMF102J
10 Transistor(Q981,991) 2SD2396
11 Cap CNS1472
12 Fuse(10A) CEK1136
13 Holder CNC6798
14 Cover CNC8367
15 Spacer CNM4913
16 Earth Plate CNC8368
17 Insulator CNM6006
18 Insulator CNM6224
19 Panel CNS5132
20 •••••
21 Tuner Amp Unit CWM6840
22 Screw ASZ26P080FMC
23 Screw BPZ26P080FMC
24 Screw BSZ26P160FMC
25 Connector(CN551) CDE5996
26 Antenna Cable(CN502) CDH1254
27 Pin Jack(CN431) CKB1028
28 Terminal(CN501) CKF1059
29 Connector(CN951) CKM1299
* 30 Connector(CN681) CKS2227
31 Connector(CN411) CKS3408
32 Connector(CN651) CKS3581
33 •••••
34 Holder CNC7533
35 Holder CNC8039
36 Holder CNC8041
37 Holder CNC8043
38 Insulator CNM5967
39 Heat Sink CNR1506
40 FM/AM Tuner Unit CWE1501
41 Holder CNC7532
42 Chassis Unit CXB3167
43 •••••
44 Button CAC4836
45 Spring CBH1835
46 Spring CBH2367
47 Spring CBH2208
48 Bracket CNC6791
49 Holder CNC8042
50 Cover CNM6276
51 Panel CNS5185
52 Arm CNV4692
53 Arm CNV4728
54 Arm CNV5576
55 Screw IMS20P030FZK
56 Case Unit CXB4033
57 •••••
58 •••••
59 •••••
60 •••••
61 Detach Grille Assy CXB4720
62 Screw BPZ20P100FZK
63 Button(DETACH) CAC5789
64 Button(1-6) CAC6239
65 Button(SOURCE) CAC6241
66 Button(+) CAC6242
67 Button(-) CAC6243
68 Button(F) CAC6244
69 Button(A) CAC6245
70 Button(EQ) CAC6247
71 Button(EJECT) CAC6248
72 Button(BAND) CAC6249
73 Spring CBH2210
74 Cover CNS5622
75 Lighting Conductor CNV5909
76 Lighting Conductor CNV5910
77 Housing CNV5918
78 Keyboard Unit CWM6794
79 LCD CAW1571
80 Connector(CN1801) CKS3580
81 Holder CNC8468
82 Sheet CNM6435
83 Lighting Conductor CNV5908
84 Connector CNV6051
85 Grille Sub Assy CXB5249
86 CD Mechanism Module(S8.1) CXK5201
87 Screw ISS26P055FUC
-EXTERIOR SECTION PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.

8
DEH-P4150,P3150
2.4 CD MECHANISM MODULE

9
DEH-P4150,P3150
Mark No. Description Part No. Mark No. Description Part No.
1 Control Unit CWX2411
2 Connector(CN802) CKS2192
3 Connector(CN801) CKS2193
4 Connector(CN701) CKS2773
5 Connector(CN101) CKS3486
6 Screw BMZ20P030FMC
7 Screw BSZ20P040FMC
8 Screw(M2x3) CBA1077
9 Screw(M2x5) EBA1028
10 Screw CBA1243
11 Screw(M2x4) CBA1362
12 Washer CBF1037
13 Washer CBF1038
14 Washer CBF1060
15 •••••
16 Spring CBH2079
17 Spring CBH2117
18 Spring CBH2314
19 Spring CBH2110
20 Spring CBH2282
21 Spring CBH2318
22 •••••
23 Spring CBH2324
24 Spring CBH2118
25 Spring CBH2161
26 Spring CBH2163
27 Spring CBH2189
28 Spring CBH2249
29 Spring CBH2260
30 Spring CBH2262
31 Bracket CNC8568
32 Spring CBL1369
33 Connector CDE5531
34 Connector CDE5532
35 Shaft CLA3304
36 Screw(M2.6x6) CBA1458
37 Frame CNC8565
38 Frame CNC8749
39 Lever CNC7546
40 Arm CNC8663
41 Bracket CNC8567
42 •••••
43 Spacer CNM3315
44 Sheet CNM6659
45 •••••
46 •••••
47 Ball CNR1189
48 Belt CNT1086
49 Roller CNV4509
50 Arm CNV6037
51 Arm CNV5247
52 Arm CNV5248
53 Arm CNV5249
54 Guide CNV5254
55 Guide CNV5255
56 Gear CNV5257
57 Gear CNV5256
58 Guide CNV6176
59 Damper CNV6010
60 Arm CNV6096
61 Arm CNV6031
62 Arm CNV6211
63 Guide CNV6012
64 Guide CNV5510
65 •••••
66 Guide CNV5751
67 Clamper CNV6013
68 Gear CNV5813
69 Motor Unit(M1) CXB2190
70 Screw Unit CXB4726
71 Chassis Unit CXB4797
72 Gear Unit CXB4728
73 Arm Unit CXB5753
74 Motor Unit(M2) CXB2195
75 Lever Unit CXB4730
76 Arm Unit CXB4731
77 Motor Unit(M3) CXB2562
78 Arm Unit CXB4732
79 Bracket Unit CXB4795
80 Screw JFZ20P025FMC
81 Screw JGZ17P025FZK
82 Washer YE20FUC
83 Pickup Unit(Service)(P8) CXX1285
84 Screw IMS26P030FMC
* 85 PCB CNX2982
86 Photo-transistor(Q1, 2) CPT230SX-TU
87 Damper CNV6011
88 Lack CNV6014
89 Spring CBH2315
-CD MECHANISM MODULE SECTION PARTS LIST

10
DEH-P4150,P3150
1234
1234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM(DEH-P4150/X1N/ES)
ANT1 TV ANT2 TV RF TV
IC 3
BR9010FV
AM 2ND IF 450kHz
M
M
M
LD MD
HOLOGRAM
UNIT
FOCUS ACT
TRACKING ACT
LD+
MD
FO+
TO+
14
5
4
3
PICKUP UNIT(SERVICE)(P8)
SPINDLE
MOTOR
CARRIAGE
MOTOR
LOADING
MOTOR
1
2
3
4
3
1
2
SELECT
SENSE
DISC SENSE
E PHOTO UNIT(S8)
CN801
CN802
D803 D802 D801
VD
S802
CLAMP
6
5
11
22
23
21
1
28
21
CDLOAD
CDEJET
CONT
EJTSNS
DSCSNS
CLAMP
CD5VON
VDCONT
VDD IC 701
BA05SFP IN
+5V REGULATOR
24
1
VD
Q991
Q992
B.U
ANTENNA CN502
1
2
ATUNER AMP UNIT
BFM/AM TUNER UNIT
27
28
FM FRONT END
Q3
Q201 Q204
AM RF
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51 CF52 CF53
MIXER.IF AMP DET
IC 1
PML002A
38 39 42 44 46 63
32 19
46
6
21
18
LDET
COMP
34 33 41 44 11 12 13
69
70
54
78
65
71
75746157554533
35
22
2225 10 14 12 15 16 13 2 3 4
CF202
VDD
LOCL
VCC
Q401
SYS+B VDD
DI/DO CE2 CK CE1 SL FMSD
PCE2
CK
PCE1
SL
SD
PDIO
NL1 NL2
EEPROM
5
6
4
3
IC 2 PM4008A
FM MPX
IP-BUS
CONNECTOR
85
1
7
11
B.U
ASENBO
TX
RX
IPPW
1
8
2
5
6
IP-BUS DRIVER
IC 411
HA12187FP
BUS2
BUS1
BUS+L
BUS–L
Q411
Q412
DCONTROL UNIT
Q101
CN101
FOP
TOP
A+C/F
B+D/E
98 LD L_OUT
PD
HOME
97
24
23
39
X201
TD/FD
SD/MD
RF-AMP, DSP,
SERVO, DAC
IC 201
UPD63711GC
16 CN701 CN681
17
1
8
24
LOUT
SP601
ALARM
BUZZER
IC 301
BA5985FM
S801
HOME
12
16
18
11
14
13
10
9
SOP
TOP
FOP
SOM
COP
COM
LOP
LOM
FWD
REV
MUTE
25 24
CD DRIVER
718
19
20
14
3
2
4
CLAMP
DSCSNS
EJTSNS
CDLOAD
CDEJET
CONT
CN411
Q202
32
PDIO