Pioneer PD-F606 User manual

Service
Manual
FILE-TYPE CD PLAYER
PD-F606
PD-F506
ORDER NO.
RRV 1729
@ Refer to the service manual RRV1457 for PD-F605/KUXJ.
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
P Model beaks tea tinenca Bee
aioe PD- rea
AC120V
AC120V
e For the circuit and mechanism descriptions, refer to the
service guide RRV1469 for PD-F605, PD-F505.
1. CONTRAST OF MISCELLANEOUS PARTS ....................
2. SCHEMATIC AND PCB CONNECTION DIAGRAMS........ 4
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153, Japan
PIONEER ELECTRONICS SRO ee | INC. P.0.Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC [EUROPE] N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Lane Crawford Place, Singapore 0923
©
PIONEER
ELECTRONIC
CORPORATION
1996
T-FZR
DEC.
1996
Printed
in
Japan

PD-F606, PD-F506
1.
CONTRAST
OF
MISCELLANEOUS
PARTS
NOTES:
e
Parts
marked
by
"NSP"
are
generally
unavailable
because
they
are
not
in
our
Master
Spare
Parts
List.
e
The
/\
mark
found
on
some
component
parts
indicates
the
importance
of
the
safety
factor
of
the
part.
Therefore,
when
replacing,
be
sure
to
use
parts
of
identical
designation.
e
When
ordering
resistors,
first
convert
resistance
values
into
code
form
as
shown
in
the
following
examples.
Ex]
When
there
are
2
effective
digits
(any
digit
apart
from
0),
such
as
560
ohm
and
47k
ohm
(tolerance
is
shown
by
J
=
5%,
and
K
=
10%).
S60) oo SO SCIO! SOT via taccrt co tees aise RDI/4PUSIELY
BIE a AE CIO Se OF ee eee at ene RDI/4PULAZB)I
Cf
SET
CR
||
eT
RRR
TROP
Hs
aR
ETE
ER Sn
OC
RN2H[RISIO
K
12
Sep
PRO!
heli
ties
ti
tecnacecectan
pes
Dante
ds
a
sabs
Som
sch
vececenvs
ccbuvte
ac
Seca
neeee
RSIP(RIOK
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
SOQ. Se SCZ DCI! SOLE cose dbsicdi ce notches noc mioelinn RNI/4PC(SIGRF
m@
CONTRAST
TABLE
:
PD-F606/KUXJ,
PD-F606/KCXJ, PD-F506/KUXJ,
PD-F506/KCXJ
and
PD-F605/KUXJ
have
the
same
con-
struction
except
for
the
following:
Symbol & Description PD-F605 PD-F606 PD-F606 PD-F506 PD-F506
IKUXJ IKUXJ MKCXJ IKUXJ IKCXJ
MOTHER
PCB
ASSY
PWM1989
PWM2090
PWM2090
PWM2088
PWM2088
SUB
PCB
ASSY
PWX
1434
PWX
1436
PWX1436
PWX1431
PWX1431
FUNCTION PCB ASSY PWZ3134 PWZ3136 PWZ3136 PWZ3131 PWZ3131
POWER SW PCB ASSY PWZ3145 PWZ3145 PWZ3145 PWZ3143 PWZ3143
PACKING
Remote Control Unit PWw1108 PWW1108 PWW1108 Not used Not used
Battery Cover AZN2249 AZN2249 AZN2249 Not used Not used
Battery (R6P, AA) AEX ~010 AEX - 010 AEX - 010 Not used Not used
Packing Case PHG2162 PHG2225 PHG2229 PHG2230 PHG2231
Protector F PHA1299 PHA1309 PHA1309 PHA1309 PHA1309
Protector R PHA1300 PHA1310 PHA1310 PHA1310 PHAI310
Operating Instructions (English) PRB 1234 PRB 1252 Not used PRB1252 Not used
Operating Instructions (English/French) Not used Not used PRE1250 Not used PER 1250
Warranty Card ARY1051 ARY1051 ARY1075 ARY1051 ARY1075
Polyetylene Bag (0.03X230X34) Z21 - 038 Z21 -— 038 Z21 - 038 Not used Not used
EXTERIOR
Rear Base PNA2258 PNA2316 PNA2316 PNA2323 PNA2323
Door PNW2616 PNW2731 PNW2731 PNW2731 PNW2731
Control Panel PNW2649 PNW2704 PNW2704 PNW2719 PNW2719
65 Label ORW1069 ORW1069 Not used ORW 1069 Not used
Display Window PAMI1702 PAM1702 PAM1702 PAM1699 PAM1699
36P FF.C/30V PDD1173 PDD1173 PDD1173 Not used Not used
32P FF.C/30V Not used Not used Not used PDD1 167 PDD1167
@ CONTRAST OF PCB ASSEMBLIES
FUNCTION PCB ASSY
PWZ3136, PWZ3131 and PWZ3134 have the same construction except for the following:
ae arse Bae sBick
y p Pwz3134_| _Pwz3i3e_|___ PWz3131 nae
R70! — R704 (10KQ) ACN7011 Not used Not used
Remote Sensor SBX1785 - 51 SBX1976 —51 Not used
CN701 HLEM36R — 1 HLEM36R - I HLEM32R - 1
POWER SW PCB ASSY
Although PWZ3143 and PWZ3145 are different in part number, they consist of the same components.

PD-F606, PD-F506
MOTHER PCB ASSY
PWM2090, PWM2088 and PWM1989 have the same construction except for the following:
Symbol &:Description PWM1989 PWM2090 PWM2088 Pema
IC151
1C301
1C351
Q321
D321, D391
L302, L303, L321
L34]
C170
Cl71
C301
C302
C303
C304
C311 -— C314, C316
C317
C321
C322
C325
C341
C342
C343
C356
C364
C393
C398
C399
C421, C422
C423 - C426
C433, C434
C435 — C438
C481, C482
R160
R171
R306
R308
R309, R487 — R490
R321
R323
R341
R360, R363, R365
R385, R386
R419 — R422
R427 — R430
R435, R436
R437, R438
R439 — R442
R481, R482, R485, R486
CN351
JA301
JA321
X341
CXA1372Q
CXD2508AQ
PD4674B
DTC124ES
188254
LAUIROJ
LAUIR2J
CKCYB332K50
CKCYB102K50
Not used
CGCYX473K50
CFT YA104J50
CGCYX473K25
Not used
Not used
CGCYX104K25
CEAS101IM6R3
CKCYF103Z50
CCCCH100D50
CKCYB102K50
CCCCH220350
Not used
Not used
CCCSL101550
Not used
Not used
CKCYB471K50
CCCSLI81J50
CEANP220M 10
CCCSLI101550
Not used
RD1/4PU2743
Not used
RD1/4PU682)
RD1/4PU104)
Not used
RD1/4PU4715
Not used
RD1/4PU5115
RD1/4PU103J
RD1/4PU221)
RDI/4PU5S62J
RD1/4PU153J
RD1/4PU333J
RD1/4PU333J
RD1/4PU563]
Not used
HLEM36S
TOTX178
Not used
ASS7000
Note * : Refer to “SCHEMATIC AND PCB CONNECTION DIAGRAMS”.
CXA1372BQ
CXD2519Q
PD4815A
DTC124ES
18S254
Not used
Not used
CGCYX333K25
CKCYB182KS0
CQMAI04K50
CEAS101M10
Not used
CKCYFi03Z50
CEAS10IMI10
CKCYF103Z50
CGCYX104K25
CEAS101M10
Not used
CCCCH120J50
CCCCH120350
Not used
CEAS4R7M50
CKCYF103Z50
Not used
CCCSL101J50
CKCYF103Z50
Not used
Not used
CEAS220M25
Not used
CCCSL390J50
Not used
RD1/4PU362)
RD1/4PU2223
Not used
RD1/4PU104)
RD1/4PU102J
RD1/4PU152J
RD1/4PU271J
Not used
Not used
Not used
Not used
Not used
RD1/4PU473)
RD1/4PU823]
RD1/4PU223J
HLEM36S
Not used
GP1F32T
PSS 1008
CXA1372BQ
CXD2519Q
PD4815A
Not used
Not used
Not used
Not used
CGCYX333K25
CKCYB182K50
CQMAI104K50
CEAS101M10
Not used
CKCYF103Z50
CEASI01MI10
CKCYF103Z50
Not used
Not used
Not used
CCCCH120350
CCCCH120J50
Not used
CEAS4R7M50
CKCYF103Z50
Not used
CCCSL101J50
CKCYF103Z50
Not used
Not used
CEAS220M25
Not used
CCCSL390J50
Not used
RD1/4PU362J
RD1/4PU222)
Not used
RD1/4PU104J
- Notused
Not used
RD1/4PU271J
Not used
Not used
Not used
Not used
Not used
RD1/4PU473)
RD1/4PU823J
RD1/4PU223J
HLEM32S
Not used
Not used
PSS 1008

PD-F606, PD-F506
2. SCHEMATIC AND PCB CONNECTION DIAGRAMS
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
TO GM MECHANISM ASSY
A\MOTHER PCB ASSY
(PWM2090) :PD-F606
(PWM2068) :PD-FSO6
er
HLEM225—-1
r
og
2O@O Hi ©) © Oo}
a
‘
a
fe) Ue
@) it 6)
@
z
a
o 6
@®
A
@
4
Fy
ISD
H
83
ERROR RATE
D218 |SS254¢
c218
@. er
c2i9
@.
a1
1¢2@1
(373)
"|
LAsS2o b
AZ? vee (SPINDLE DRIVE)
NO BBC 7 RGR PAz22 u
GND GND GND -——3T TES gue OP Pk
()
wiry
AY.
res:
295
Bak
22! |
a
p FO
- ae
oer "i 4 A262 a
22K
R2es3 1.6 ve
7
‘ 4s Mee CXD2519Q
me aa
(FOCUS DRIVE) (DECODER+DAC)
® PB yy
R23)
w les vik RR
= "ae
ear { =a] fl
R
Ziey A 1. S 22K
16202 (273) ve
my bAbS20 GND
TRACK IV
qn! TRACKING OR IVE)
| 1€2@2 (373)
GNo AUnesze
(CARRIAGE DRIVE)
a223
100K w
R221
ri 180K |,
— Carne
1QOK
R224
leze1 (273) w rs VRISI. VA1S2
Lags20 va om RCP G4 6-
[LOADING DRIVE) GNO
3.0
R228 CXAI372BQ
1
Bom
ov
(SERVO
CONTROL)
R226
120K pst
yY Ty
A Iza tiv) Be "
Lass2e aw nee
(DISC SELECT ORIVE) 7 a *
GNO
v-8
£R157 Rise
330K
R106 vay 510K
ca 360K a
C16:
Ales 8 @1
36K
CN3S1
HLEM36S~—1 :PD-F506
HLEM32S-1 : PD-F506
acl ac2
FEREFEEEFARRFRRRRRRRErErE
rT
P9999
9OSSSSOSSSS5SOSSSSOSHHOOSOE
TO FUNCTION PCB ASSY CN701
.° PD-1
c3i3
1ee719@
g .
V+5
CIsé
4 7750

1€301 (CXD2519@) : PLAY MOOE
= 1
1 Ves :
Da
t e322 1
i 100718 | '
1 =~ !
. 1
| GND raza ‘
VOR eas
5 ' H
’ PO-F606 4 1
ton o SHEN. 4-08 sceccteestyes !
i
‘
e313
188710
1
c4e2 d
‘39° mans
xga) PSS10@B a
ite. 9344MHz) N St aa
R341 278 :
c3a2
kaa) (2P
CHeaas
12P
O34:
Cen . 25K246 STBL if
VeS CV oat 481 A4BS
iBBabe gf F586 gut See 22K
GND
v-8 vos ves
AaB?
C304
o8! pads Rage 180K
‘ 3K ™* Raag
wo. BND. scor oes
OTC 24€5
A355 18K
C356
4 1/50
PD4815A
VSS 1Q14
ris |S
(SYSTEM CONTROL)
381
4706. 3
Rasp
3K
Race
B2K
Ra39
2K
yw Fa Raa? B2K
7 i had ov
4
a"
PD-F606, PD-F506
Note:
The numbers marked with a circle show the number of each
measuring point, which correspond to the number in the service
manual PD-F605 (ORDER NO. RRV1457) on page13.
SIGNAL ROUTE
@ AUDIO SIGNAL
iy : FOCUS SERVO LOOP
m® “TRACKING SERVO LOOP
ew JASOI (172)
ca3a R462 PKB!223
(©)
22725 «
We
140s
i122)
~+.v
Mo
cea
LINEQUT
Rees. Pris 1se0P | vaACK
23 so veT
av a
Rsg7|m —
470/5@ ~
y <3 Cast
Ce seer],
1Cams
(272)
2
yey.
Numa
SS80-0
sv
ASO!
(272)
mael,
w
PKB1@23
©)
A
AC POWER CORD
P9G1075
I AC120V GOH
bas oe
~
Wi
2s! 1c21 A She |> 2
aH
PO@SRRI2
.
|
S5688G S5688G cjg
ves
~
ba
a? ira & OS
3 eo
27
é
j
33716 z=
<
éNb
ose
MT2u18 B/C
cit
2. eI
GNOS
Aprri237
A sséeec
r
ye NOTE
GNOS
RESISTORS
(UNLT.92)
Unmarked Type. 1/4W Type
ves
CAPACITORS
(UNIT.
4“F)
Unmarked Type.CKCYF
Unmarked Electrolysis-.CEAS
CH.Ceramic CCCCH
R39! eecoes YB.Ceramic CKCYB
aan L391 teh ; SR vaACK Y¥X.Ceramic CKCYX
SL: Ceramic CCCSL
R392
D392
9
[]
za2s2
M
.Mylar
CQMA
1 9390] 188254 RKNIOR4
188254
ovy
INDUCTORS
(UNIT.
wH)
vAag? Unmarked Type.LAU
ee OTHERS
a GND
+ CHASSIS GROUND
ABC Low Active Signal

PD-F606, PD-F506
MOTHER PCB ASSY
TO FUNCTION PCB ASSY CN701
VR151_VR152
1c201 10151 1c202

PD-F606, PD-F506
ve
a
—
Ca
OF:
~
)
Be:
:
CHHro.
>
“0307
O.. = : ica}
AY Gia
A
*ate
5OL
ff
°
af
1C34 10301 1C31 Q321 Q341 Q405 Q404 Q391
1c21 Q403
1C405
PNP1419-B

Service
Manual
FILE-TYPE CD PLAYER
PD-F605
PD-F505
ORDER NO.
RRV 1457
a a
SROWER ON DEMO avspiay
THIS ae IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
KUXJ a a et ee AC120V
CONTENTS
1. SAFETY INFORMATION ...............:cessssceteressereeeeeeneenee 2
2. PACKING AND PARTS LIST ...............:ccecesessensesnenereeeeee 3
3. EXPLODED VIEWS AND PARTS LIST .........-...eceseeeeeee 4
4. SCHEMATIC AND PCB CONNECTION DIAGRAMS .. 10
5: PCB PARTS LIST ccccvccccccseccccsaccsacscvacesscosssesenaceevercnecesde 19
6. ADJUSTMENTS ..............cccccceccneeeeesessseseeeceseneesersaeeenens 22
7. FL INFORMATION uu... ce ccccceeeeceneeseterseteeeeseeeenenes 27
B. IC INFORMATION 1.000... ccecceeseeeeeeteteceenenenteneneeeeees 28
9. DISASSEMBLY 00000... eccceceeseeereeneneceneneneessseseees 31
10. PANEL FACILITIES uu... ec cccccececeeseseneetereeenees 32
11. SPECIFICATIONS. .............ccccccccscccsesceeeeererereresenenenenes 33
12. BLOCK DIAGRAM ...........ccecccesesseeeeeececeeceeceeneenererenere 34
PIONEER
ELECTRONIC
CORPORATION
4-1,
Meguro
1-Chome,
Meguro-ku,
Tokyo
153,
Japan
PIONEER ELECTRONICS SERVICE, INC. P.O.Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE] N.V. Haven 1087, Keetbergiaan 1, 9120 Melsele, Belgium
PIONEER
ELECTRONICS
ASIACENTRE
PTE.
LTD.
501
Orchard
Road,
#10-00
Lane
Crawford
Place,
Singapore
0923
©
PIONEER
ELECTRONIC
CORPORATION
1996
T-FFR
JAN.
1996
Printed
in
Japan

PD-F605, PD-F505
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void
the warranty. If you are not qualified to perform the repair of this product properly and safely, you should
not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols -H&— (fast operating fuse) and/or -§—— (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODELE CANADIEN SEULEMENT)
Les symboles de fusible -—§——H (fusible de type rapide) et/ou -—§—&—® (fusible de type lent) sur CCI indiquent que les
piéces de remplacement doivent avoir la méme désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5mA.
Reading should
Leakage }| NOt be above
0.5mA
current
tester
Test ail
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required}
Earth
ground
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A PO-
TENTIAL SHOCK HAZARD AND MUST BE COR-
RECTED BEFORE RETURNING THE APPLIANCE TO
THE CUSTOMER.
2.PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli-
ance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be ob-
tained by using replacement components rated for vol-
tage, wattage, etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a A on the schematics and
on the parts list in this Service Manual.
The use of a substitute replacement component which
dose not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or ad-
ditional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.

PD-F605, PD-F505
2.
PACKING,
EXPLODED
VIEWS
AND
PARTS
LIST
NOTES:
© Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
©
The
A\
mark
found
on
some
component
parts
indicates
the
importance
of
the
safety
factor
of
the
part.
Therefore,
when
replacing,
be
sure
to
use
parts
of
identical
designation.
@ Parts marked by "@" are not always kept in stock. Their delivery time may be longer than usual or they may be unavailable.
@ CONTRAST OF PD-F605 AND PD-F505
PD-F505 and PD-F605 have the same construction except for the following:
| Mark | No. | Symbol & Description [= Part NG. Fiemaie
PD-F605 PD-F505
2 Remote Control PWW 1108 Not used
Battery Cover AZN2249 Not used
Battery (R6P, AA) AEX - 010 Not used
Packing Case PHG2162 PHG2156
@ PARTS LIST FOR PD-F605
Mark No. Description Parts No. Mark No. Description Parts No.
1 Operating Instructions (English) PRB 1234 11 Packing Sheet AHG7010
2 Remote Control Unit PWW 1108 NSP 12. Warranty Card ARY1051
3 Battery Cover AZN2249 13 Polyethylene Bag Z21 - 038
NSP 4 Battery (R6P, AA) AEX - 010
5 Cord with Mini Plug PDE1247
6 Cord with Plug PDE1248
ee
8 Protector F PHA1299
9 Protector R PHA1300
10 Packing Case PHG2162
PACKING
9(2/2)
8(1/2)
9(1/2)