Pioneer DVR-65H-S Setup guide

Training Guide
DVR-65H-S / DVR-520H-S
DVR-320-S / DVR-225-S
DVR-220-S
Technical Training Department
1925 East Dominguez Street
Long Beach, CA 90810

Contents
Overview 4 Model Number Setting 26
Block Diagrams 5~9 Disc Download Procedure 27~28
Recording Block 6~7 Service Modes 29~51
Preview Block 8~9 Service Mode Screens 29~35
Overall Board Layout 10 Error Codes 36~39
Main Board 11~12 Key Codes 40~42
HDD Unit 13 Simple DV Diagnosis 43
Overall Block Diagrams 14~17 Error Rate Measurements 44~45
System Configuration 15 Channel Setting Mode 46~49
Complete Block 16~17 Aging Modes 50~51
Adjustments & Data Setting Modes 18~52 Start-Up Sequence 52
Tuner & Main PCB Adjustments 19~20 Disassembly Section 53~58
Service Diagnosis List 21 LSI_NG & Flash_NG Diagnosis 60~66
CPRM ID Number & Data Setting 22~25 HDD Diagnosis Method 68~74

Overview
All five models covered in this guide have the same basic construction, board layout
and electronic circuit design. Block diagrams shown will be of the DVR-520H-S and
DVR-65H-S. The adjustment and test mode sections will be the same for all models
with the exception of additional test modes for the hard drive models.
Basic differences in models from the DVR-520H-S & DVR-65H-S are as follows:
• DVR-320-S………..No hard drive.
• DVR-225-S & DVR-220-S………..No hard drive or DV in/out terminal.
All models listed use the (R-7) DVDR/RW writer drive
4

SIGNAL FLOW
Tuner & Line Input Recording
Audio
A/D
Audio
D/A
Y/C/CVBS Video Out
Audio Analog Out
Tuner/FL
Control CPU
ATA
SDRAM
256Mb
AV-codec
LSI
M65672WG
DIF Out (Opt.)
Y/Cb/Cr Video Out
DVD-R/RW Drive
Video
ADC
3D Y/C
DNR
（REC）
AV-Enc.
AV-Dec.
Progressive
Converter
ATA I/F 32bit RISC
CPU
3D DNR
（PB）
Graphics
Engine
Frame
TBC
Video
DAC
PAL/NTSC
Encoder
PAL/NTSC
Decoder
Backup
SRAM
4Mb
FLASH
64Mb
CPU
SDRAM
128Mb
ENC
SDRAM
128Mb
DEC
SDRAM
64Mb
INPUT
OUTPUT
1394
Phy.
1394 Link
DV-codec
SRC
Hard Disk Drive
TV
Tuner
Line-In
Select
Stereo
Decoder
Input
Selector
Audio
Video
6

Signal flow Record Mode
All video and audio record signals from tuner assembly, composite or S inputs pass
through the jack panel assembly with the exception of the DV input/output.
The Tuner/FL Control CPU instructs an input selector based on user settings and
sends the audio and video analog signals to the AV-codec IC .
This AV-codec IC will take the analog audio and video input signals convert them
to a digital DVD format and interface with the DVD-R/RW drive or the Hard Disk
for recording.
In normal recording mode the video output signal from the AV-codec IC is basically
a direct loop through the processing IC.
DV input/output record and playback line enter the AV-codec IC from the DV jack
assembly. An audio sampling rate converter (SRC) is used to convert all incoming
DV audio to 48khz.
7

SIGNAL FLOW
Recording Preview Mode
Audio
A/D
Audio
D/A
Y/C/CVBS Video Out
Audio Analog Out
Tuner/FL
Control CPU
ATA
SDRAM
256Mb
AV-codec
LSI
M65672WG
DIF Out (Opt.)
Y/Cb/Cr Video Out
DVD-R/RW Drive
Video
ADC
3D Y/C
DNR
（REC）
AV-Enc.
AV-Dec.
Progressive
Converter
ATA I/F 32bit RISC
CPU
3D DNR
（PB）
Graphics
Engine
Frame
TBC
Video
DAC
PAL/NTSC
Encoder
PAL/NTSC
Decoder
Backup
SRAM
4Mb
FLASH
64Mb
CPU
SDRAM
128Mb
ENC
SDRAM
128Mb
DEC
SDRAM
64Mb
INPUT
OUTPUT
1394
Phy.
1394 Link
DV-codec
SRC
Hard Disk Drive
TV
Tuner
Line-In
Select
Stereo
Decoder
Input
Selector
Audio
Video
8

Signal flow Record Preview Mode
In the normal viewing mode (non record) or recording modes the video signal passes
through the AV-codec IC on the main board with very little processing visible at the
monitor output.
If the user selects Preview Mode the video output at the monitor will show the
effects of all encoding, 3D Y/C separation, decoding and record mode settings.
This preview mode was designed to provide the user a way of viewing the record
quality prior to making a disc.
All models have the capability to select different recording quality based on time
from one to six hours.
9

BOARD LAYOUT
REAR
REAR
FRONT
FRONT
LAYOUT
69
69 Æ
Æ59
59mm
mm
420mm
420mm
8mm space
8mm space
FL
FL
Power Supply
Power Supply
Unit
Unit
FAN
FAN
TUNER
TUNER
Front
Front- -end end
HDD
HDD
80GB (520H)
80GB (520H)
160GB (720H)
160GB (720H)
Writer Unit
Writer Unit
Æ
ÆDRIVE ASSY R7 (520H) DRIVE ASSY R7 (520H)
Æ
ÆDRIVE ASSY R7R (320) DRIVE ASSY R7R (320)
JCKB ASSY
JCKB ASSY
MAIN ASSY
MAIN ASSY
(under HDD)
(under HDD)
TUNB ASSY
TUNB ASSY
FRJB ASSY
FRJB ASSY
FLKY
FLKY ASSY ASSY
10