Pioneer RFD-1 User manual

ORDER NO.
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER ELECTRONIC CORPORATION 1999
RRV2125
T – ZZY APR. 1999 Printed in Japan
RF DEMODULATOR
RFD-1
CONTENTS
1. SAFETY INFORMATION.....................................2
2. EXPLODED VIEWS AND PARTS LIST ...............3
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 6
4. PCB CONNECTION DIAGRAM......................... 10
5. PCB PARTS LIST..............................................13
6. ADJUSTMENT...................................................14
7. PANEL FACILITIES AND SPECIFICATIONS.....14
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model
RFD-1 Power Requirement
MY O AC220 - 230V
Remarks

2
RFD-1
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which may
cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
(FOR USA MODEL ONLY)
Leakage
current
tester
Reading should
not be above
0.5mA
Device
under
test
Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter
plug as required)
Earth
ground
AC Leakage Test

3
RFD-1
2.1 PACKING
1 Power Cord ADG1127
NSP 2 Warranty Card ARY7022
3 Operating Instructions ARE7212
(English/French/German/Italian
/Dutch/Swedish/Spanish/Portuguese)
4 Protector DHA1235
5 Packing Sheet RHC1050
6 Packing Case AHG7058
7 Master Carton AHG7060
PACKING PARTS LIST
Mark No. Description Part No.
2. EXPLODED VIEWS and PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Screws adjacent to mark on the product are used for disassembly.
FRONT
FRONT
PIONEER
PIONEER
PIONEER
PIONEER
PIONEER
5
2
31
4
6
7
4

4
RFD-1
2.2 EXTERIOR 23
26
17
26
32
5
4
8
27
2
16
7
27
18
15
11
12
15
14
14
36
26
26
26
33
26
26
20
13
26 28
19
1
22
21
10
26
29
29
9

5
RFD-1
(1) EXTERIOR PARTS LIST
Mark No. Description Part No.
1 SW Assy VWR1303
2 DEM Assy VWV1601
NSP 3 LED Assy VWY1048
4 Fuse (FU1: T250mA) AEK1048
5 Housing Assy (3P) VKP2178
6 Housing Assy (4P) VKP2179
7 AC Inlet Assy VKP2183
8 Housing Assy (7P) AKP7037
9 Power Transformer VTT1153
(AC220-230V)
NSP 10 Front Stay DND1140
11 Locking Card Spacer ONK1035
12 Disc Guard PNM1245
13 Guide Ring VEC-151
14 Washer VEC1254
15 Poron Leg VEC1987
16 Sheet B (PVC) VEC1990
17 Bonnet Case VNA1952
NSP 18 Main Chassis ANA7084
19 SW Stay VNE2148
20 Power Knob VAC1030
21 Cushion AEC7225
22 Front Panel Assy AXA7072
23 Caution Label ARW7036
24 ••••••••
25 ••••••••
26 Screw BBZ30P060FZK
27 Screw BBZ30P080FCC
28 Screw PMA30P060FMC
NSP 29 Cord Stopper ZCB-069Z
30 ••••••••
31 ••••••••
32 Fuse Label VRW1727
33 LED Lens DNK2331
Mark No. Description Part No.

RFD-1
6
A
B
C
D
1234
1234
V+5V
V-5V
V+5V
V+5V
V+5V
V+5V
V+5V
GND
7
4
70mVp-p
• AC MODE
-
+
-
+
4
-
+
-
+
B.P.F
X1
V+5V
GND
GND GND GND GND GND GND
GND
GND
GND GND GND
GND
GND
GND
123
AC-3
RF IN
ALC
IC7 (1/4,2/4) :
TC74HC08AF
IC3 (1/2) :
MC14577CF
Q1
2SC2412K
Q5
2SC2412K
Q4
2SC2412K
Q2
2SC2412K Q3
2SA1037K Q6
2SA1037K
IC3 (2/2) :
MC14577CF
IC4 (1/2) :
BA4560F
IC4 (2/2) :
BA4560F
CN1
JA3
COAXIAL IN
JA2
OPTICAL IN
D203-D206
POWER
TRANSFORMER
S1 FU1
VTT1153
LM2940CT-5.0
IC200
IC201
NJM79L05
V+5V
V-5V
VCXO
18.432MHz
6
4
5
1
2
3
1
2
IC5 (1/6,2/6) :
TC74HCU04AF
1234
14
2
31
8
6
5
7
2
3
18
6
57
1
2
1
2
AC220 - 230V
A
DEM ASSY
C
SW ASSY
CN2 CN3 CN4
: RF Signal Route
3. BLOCK DIAGRAM and SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM

RFD-1
7
A
B
C
D
5678
5678
OPTICAL
COAXIAL
GND
GND
V+5V
+
V+5V
GND
7
V+5V
GND
7
GND
IC2 : HM62256BLFP-8T
IC9 :
TC74HC123AF IC7(3/4) :
TC74HC08AF
IC8 (2/2) :
TC74HC32AF
SRAM
32K × 8
IC1 : PM4007A
JA5
COAXIAL
OUT
JA4
OPTICAL
OUT
S2
CPIN
CMIN
DOUT
PDO
MUTE
VI
VO
RESET OSC ON
OEB
WEB
MUTO
DAOUT
C9M
+
–
Demodulation SYNC
Detection
Protection
46.08MHz
Oscillator
Phase
Comparator
1/2048
Divider
1/2
46.08MHz
9.216MHz
SW
S/P
9kHz
Timing
Generator
Error
Correction
Address
Generator
DAI
Controller
Serial Data
AC-3
Synchronism
D4
Q
A1
DOUTB
Q
82
86
83
88
89
63
55
56
79
34
A0 - A14
D1 - D7
42
36
66 1
2
1
3
4
2
1
3
4
13
10
IC7 (4/4) :
TC74HC08AF
11
12
13
IC8 (1/2) :
TC74HC32AF
3
2
1
98
46
5
4
70
90
IC6(1/6 -6/6) :
TC74HCU04AF
34
12
13 12
110
56
98
CN11CN6
14
14
B
LED ASSY
V+5V
123

RFD-1
8
A
B
C
D
1234
1234
AC POWER CORD
: AC220 - 230V, 50/60Hz
ADG1127
70mVp-p
• AC MODE
2.5V
p-p
BA4560F
BA4560F
HM62256BLFP-8T
A
3.2 DEM, LED and SW ASSYS

RFD-1
9
A
B
C
D
5678
5678
B C
A
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
A
DEM ASSY
(VWV1601)
C
SW ASSY
(VWR1303)
B
LED ASSY
(VWY1048)
POWER
TRANS-
FORMER
VTT1153
C208
220/10
AKP7037
FU1
T250mA 250V (AEK1048)
5Vp-p
160nS
200mV
p-p : RF Signal Route
• SWITCHES
SW ASSY
S1 : POWER ON – OFF
LEDB ASSY
S2 :DIGITAL IN
OPTICAL – COAXIAL
• NOTE FOR FUSE REPLACEMENT
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
CAUTION -
CAPACITOR
COVER
(VEC-063)

RFD-1
10
A
B
C
D
1234
1234
A
SIDE A
4.1 DEM ASSY
4. PCB CONNECTION DIAGRAM
DEM ASSY
A
CN3
C
CN11
B
POWER
TRANSFORMER
HOUSING ASSY(AKP7037)
(VNP1649-C)
Q5 Q4 Q1 IC5 IC7 IC6
Q2 IC3 Q6Q3 IC8
IC4
IC2
IC1IC9IC201
IC200
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
3. The parts mounted on this PCB include all necessary parts
for several destination.
For further information for respective destinations, be sure
to check with the schematic diagram.
4. Viewpoint of PCB diagrams
Symbol in PCB
Diagrams Symbol in Schematic Diagrams Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
BCE
BCE
BCE
DGS
BCE
BCEBCE
DGSDGS
Capacitor
Connector
P.C.Board
Chip Part
SIDE A
SIDE B

RFD-1
11
A
B
C
D
1234
1234
DEM ASSY
A
(VNP1649-C)
SIDE B
A

RFD-1
12
A
B
C
D
1234
1234
4.2 SW ASSY and LED ASSY
SIDE B
SIDE A
B C
LED ASSY
B
SW ASSY
C
CN6
A
CN4
A
(
VNP1649-C
)
AC INLET
LIVE
NEUTRAL
LED ASSY
B
SW ASSY
C
(VNP1649-C)

13
RFD-1
Mark No. Description Part No. Mark No. Description Part No.
Mark No. Description Part No. Mark No. Description Part No.
5. PCB PARTS LIST
NOTES: •Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
•The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω→56 × 101→561 ........................................................RD1/4PU 561J
47k Ω→47 × 103→473 ........................................................RD1/4PU 473J
0.5 Ω→R50 .....................................................................................RN2H R50K
1 Ω→1R0 .....................................................................................RS1P 1R
0
K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω→ 562 × 101→5621 ...................................................... RN1/4PC
5 6
21F
LIST OF ASSEMBLIES
NSP AC3B ASSY VWM1830
SW ASSY VWR1303
DEM ASSY VWV1601
NSP LED ASSY VWY1048
DEM ASSY
SEMICONDUCTORS
IC4 BA4560F
IC2 HM62256BLFP-8T
IC200 LM2940CT-5.0
IC3 MC14577CF
IC201 NJM79L05A
IC1 PM4007A
IC7 TC74HC08AF
IC9 TC74HC123AF
IC8 TC74HC32AF
IC5,IC6 TC74HCU04AF
Q3,Q6 2SA1037K
Q1,Q2,Q4,Q5 2SC2412K
D203-D206 1SR139-400
D7 1SS355
D6 KV1851
COILS AND FILTERS
F1 BPF ATF7001
F100-F116 CHIP BEAD DTF1070
L1 LAU680J
L2 PULSE TRANS. PTL1003
F2-F4 EMI FILTER VTH1012
L4 LINE FILTER VTL-004
CAPACITORS
C200,C212 (0.01µF/AC250V) ACG7020
C107,C25 CCSQCH101J50
C17 CCSQCH180J50
C3 CCSQCH750J50
C108,C109,C19 CCSQSL102J50
C12 CEANP470M10
C22 CEAT100M50
C205 CEAT102M25
C209,C42-C44 CEAT221M6R3
C112 CEAT330M16
C101,C110,C113,C116,C117 CEAT470M10
C120,C14,C23,C48,C50 CEAT470M10
C54,C56,C64,C74,C75 CEAT470M10
C204 CEHAQ102M25
C208 CEHAQ221M10
C103,C13,C15,C24,C26 CKSQYF103Z50
C5 CKSQYF103Z50
C10,C100,C11,C111 CKSQYF104Z25
C114,C115,C118,C121,C18 CKSQYF104Z25
C20,C210,C211,C4 CKSQYF104Z25
C45-C47,C49,C51-C53 CKSQYF104Z25
C55,C57,C63,C70-C73 CKSQYF104Z25
C76-C80 CKSQYF104Z25
C6,C7 CKSQYF105Z16
C1 CKSQYF223Z50
RESISTORS
R300-R303 RA4C101J
Other Resistors RS1/10S J
OTHERS
X1 CRYSTAL OSCILLATOR ASS7009
(18.432MHz)
CN1 PIN JACK(1P) AKB7035
H1,H2 FUSE CLIP AKR1003
CN7 2P CONNECTOR B2P3-VH
CN4 2P CONNECTOR B2P3-VH-BK
CN6 KR CONNECTOR B4B-PH-K-S
CN9 4P TOP POST B4P-VH
CN10 7P CONNECTOR B7P-VH
JA2 OPTICAL RECEPTION MODULE GP1F32R
JA4 OPTICAL LINK OUT GP1F32T
JA3,JA5 1P PIN JACK VKB1097
CN8 3P TOP POST VKN1461
KN1,KN2 EARTH METAL FITTING VNF1084
LED ASSY
SEMICONDUCTORS
D4 MBG5074X
SWITCH
S2 DSH1036
RESISTORS
All Resistors RS1/10S J
OTHERS
CN11 KR CONNECTOR S4B-PH-K-S
SW ASSY
SWITCH
S1 ASG7007
CAPACITOR
C213 (0.01µF/AC250V) ACG7020
OTHERS
CN3 2P CONNECTOR B2P3S-VH-BK
CN2 2P CONNECTOR B2P3S-VH-E
CAPACITOR COVER VEC-063
A
B
C

14
RFD-1
7. PANEL FACILITIES AND SPECIFICATIONS
POWER switch
Provides electrical power to the unit.
DIGITAL IN switch
Use to select which of the DIGITAL IN terminals to use
(either COAXIAL or OPTICAL).
DEMODULATE indicator
When lighted, indicates that the input signal supplied to
the Dolby Digital (AC-3) RF IN terminal is being
demodulated.
PANEL FACILITIES
Accessories
Power cord
General
Power requirements .................................. AC 220-230 V, 50/60 Hz
Power conpsumption .................................................................6 W
Weight .................................................................................... 1.1 kg
Dimentions ..................................... 202 (W) ×194 (D) ×50 (H) mm
Accessories
¶Operating instructions................................................................. 1
¶Power cord ................................................................................. 1
NOTE:
Specifications and design are subject to possible modification without
notice.
SPECIFICATIONS
(ADG1127)
1
2
3
123
"Dolby", "Digital (AC-3)" and the double-D symbol are
trademarks of Dolby Laboratories Licensing Corporation.
6. ADJUSTMENT
There is no information to be shown in this chapter.