PK 1120 User manual

Photon Kinetics, Inc.
9305 S.W. Gemini Drive
Beaverton, Oregon 97008 USA
tel: [phone]
fax: [phone]
Technical Response Center tel: [phone]
Technical Response Center fax: [phone]
Technical Response Center e-mail: [email protected]
www.pkinetics.com
90-0588-00
Rev. H
July 2019
1120 BARE FIBER ALIGNER
USER’S GUIDE

© Copyright 2019 Photon Kinetics, Inc. Printed in the United States of America. All Rights
Reserved Worldwide. No part of this publication may be copied or distributed, transmitted,
stored in a retrieval system, or translated in any form or by any means, electronic, mechanical,
magnetic, manual or otherwise, without the express written permission of Photon Kinetics, Inc.,
9305 S.W. Gemini Drive, Beaverton, Oregon, 97008-7160, U.S.A.
This manual is provided by Photon Kinetics. While reasonable efforts have been taken in the
preparation of this material to ensure its accuracy, Photon Kinetics makes no expressed or
implied warranties of any kind with regard to the documentation provided herein. Photon Kinetics
reserves the right to revise this publication and to make changes from time to time in the content
hereof without obligation of Photon Kinetics to notify any person or organization of such revision
or changes.
The Photon Kinetics Product Warranty is as follows:
1) Photon Kinetics warrants this products to be free from defects in materials and workman-
ship for a period of ninety (90) days from the date of shipment from our factory. This war-
ranty does not include any parts or components which are consumed, worn or otherwise
degraded during the course of the normal operation of the Product.
a) Our Responsibility - Photon Kinetics’ sole responsibility under this Warranty shall be to
either repair or replace, at Photon Kinetics’ option, any covered Product or component of
the Product that fails during the Warranty period because of a defect in workmanship or
materials. All replaced Products or Product components shall become Photon Kinetics’
property. Replacement Products or Product components may be reconditioned parts that
fully meet applicable specifications. The Warranty for these replacement parts is thirty (30)
days or the remainder of the Warranty period, whichever is longer.
b) Products Covered - The Warranty covers Products as delivered by Photon Kinetics to
the customer, in unmodified condition. The customer understands that modification of any
Product without Photon Kinetics’ prior written consent shall invalidate the Warranty.
c) Customer’s Responsibility - The Warranty set forth above is contingent upon proper
treatment and use of the Product and on maintenance of a safe and suitable site. The
Warranty does not apply to repair or replacement if the Product has been subjected to
misuse, unauthorized modification, improper or inadequate installation, maintenance,
accident, unusual physical stress, or unauthorized integration with other products not cov-
ered by Photon Kinetics’ Warranty.
d) Other Limitations - The Warranty set forth above shall not be affected because of any
technical advice, assistance, or service furnished by Photon Kinetics in connection with the
Products. No obligation or liability shall arise from such assistance. The customer is not
relying on Photon Kinetics’ skill or judgment to select or furnish suitable Products for
customer’s purpose.
2) Photon Kinetics’ Warranty to the customer shall be the standard Warranty for the Product
which is in effect on the date of shipment to the customer.
3) THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES OR OBLIGATIONS,
EXPRESS OR IMPLIED. SELLER EXPRESSLY DISCLAIMS ALL IMPLIED WARRANTIES
OF MERCHANTABILITY OR FITNESS FOR PURPOSE. CUSTOMER AGREES THAT IN
NO EVENT SHALL SELLER BE LIABLE FOR SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFITS OR LOSS OF USE OR
ANY OTHER ECONOMIC LOSS, WHETHER BASED ON CONTRACT, TORT OR ANY
OTHER LEGAL THEORY. THE REMEDIES PROVIDED HEREIN ARE CUSTOMER’S
SOLE AND EXCLUSIVE REMEDIES.

SAFETY INFORMATION
Safety Terms & Symbols
The following terms and symbols may appear throughout the user guide and
have the following meanings.
Caution: Identifies conditions or practices that could result in damage to
equipment or other property.
Warning: Identifies conditions or practices that could result in non-fatal per-
sonal injury.
Identifies conditions or practices that could result in damage to equip-
ment or other property.
Safety Precautions
Warning - Laser Safety: Care should be taken when connecting these devic-
es to an optical source such as an OTDR as the total light power emitted from
the light source may also be present at the output of the bare fiber aligner or at
the output of an optical fiber inserted into the bare fiber aligner.
Warning - Handling Optical Fibers: Exercise care when handling the
unprotected ends of optical fibers - use appropriate eye protection and dispose
of discarded fiber ends in a safe manner.
Table of Conents
PRODUCT OVERVIEW ...........................................1
UNPACKING INSTRUCTIONS .....................................2
OPERATION....................................................3
SPECIFICATIONS ............................................3
MAINTENANCE .................................................3
CLEANING ..................................................3
INDEX MATCHING GEL CARTRIDGE REPLACEMENT...............5
INDEX MATCHING GEL CARTRIDGE REFILLING (RMC) .............5
TROUBLESHOOTING ............................................6
SERVICING AND REPAIRS........................................6
MATERIAL SAFETY DATA SHEET ..................................7
1120 BARE FIBER ALIGNER OPTIONS ..............................9
TOC

PRODUCT OVERVIEW
The 1120 Bare Fiber Aligner can be purchased in several different configu-
rations to provide the optimal aligner for your application. The integrated
1120M Production Aligner shown above should be ideal for most production
testing applications. However, it may be preferable to assemble a complete
aligner from the components shown below. Several different configurations
are possible by combining either a Field or Production Aligner (1120F or
1120P) with an 1120B Buffer Fiber or 1120J Jumper Fiber.. These compo-
nents may also be purchased individually. Illustrations of each of the four pro-
duction configurations are shown below:
1
1120M Production Aligner Module
Complete Module
1120P Production Aligner
1120F Field Aligner
Aligners
1120B Buffer & 1120J Jumper
Buffers & Jumpers

UNPACKING INSTRUCTIONS
Carefully remove the components of your 1120 from their shipping packages
and take an inventory of the parts included.
1120P and 1120F Aligner Configurations parts include:
• 1120 Bare Fiber Aligner Coupling Module (1120P-000, 1120F-000) or module
integrated with buffer fiber module (1120P-XXX, 1120F-XXX)
• One 112X-RMC Refillable Index Matching Cartridge
• Cleaning Wire
1120B Buffer Fiber parts include:
• 1120B Buffer Fiber Module with customer-specified connectors
2
Locate the “D-shaped” coupling module end cap on the 1120F. Or, for the 1120P, sim-
ply pull the gray cylindrical end cap from the housing (some initial resistance will be
encountered as the cap is restrained by an internal, spring-loaded ball plunger).
BEFORE YOU BEGIN: Load the the 112X-IMC or
112X-RMC Index Matching Cartridge into the 1120 Bare
Fiber Aligner by following the instructions below.
Unscrew and remove the coupling
module end cap to expose the internal
metal ferrule sleeve.
Remove the plastic tabs that seal the
index matching cartridge. Leave any
other cartridges sealed for later use.
Tab
Tab
After removing the tabs from the car-
tridge, push the larger end of the car-
tridge onto the metal sleeve.
Screw on the end cap to finger tight.
Use the dust cap to seal the protrud-
ing cartridge when not in use.
End Cap
End Cap

OPERATION
The 1120 Bare Fiber Aligner is used to quickly connect bare optical fiber to a
test equipment optical connector. Before using the 1120, ensure that a 112X-
IMC or 112X-RMC Index Matching Cartridge is loaded into the 1120’s coupling
module (see previous section) and that the opposite end of the 1120 is connect-
ed to the OTDR or other test equipment bulkhead.
To couple a fiber to the test instrument with the 1120 Bare Fiber Aligner:
1. Strip at least 35 mm of coating from the fiber to expose bare glass and clean
the fiber with isopropyl alcohol and a lint-free wipe.
2. Either break or cleave the fiber at a point approximately 25 mm from the
coating shoulder.
3. Slowly insert the fiber into the end of the 1120 Bare Fiber Aligner coupling
module until it contacts the module’s internal connector ferrule. If an optical
connection is not accomplished on the first insertion, pull the fiber back about
1/8” and push it forward, again making contact with the connector. If a connec-
tion still cannot be established, completely remove the fiber and re-prepare the
fiber end.
SPECIFICATIONS
Coupling Loss < 0.5 dB typical
Coupling Reectance < -45 dB typical
Operating Temperature 10 to 30°C
Dimensions
Bu󰀨er Fiber Module (1120B)
Field Aligner (1120F)
Production Module (1120M)
Production Aligner (1120P)
12.5 x 12.5 x 2.5 cm (4.9 x 4.9 x 1.0 in.)
3.1 x 3.7 x 2.4 cm (1.2 x 1.5 x 0.9 in.)
11.9 x 16.3 x 4.9 cm (4.7 x 6.4 x 1.9 in.)
9.5 x 6.2 x 3.6 cm (3.7 x 2.4 x 1.4 in.)
Index Matching Gel Cartridge Lifetime
112X-IMC
112X-RMC
> 500 ber couplings (typical)
> 500 ber couplings per rell (typical)
MAINTENANCE
CLEANING
Occasionally you may have to clean the jumper connector (with red strain relief)
that is attached to the 1120 coupling module, and/or the ferrule assembly/metal-
lic sleeve inside the 1120 coupling module. For the 1120M or P aligners, first
pull the end cap (9) and attached coupling module assembly from the aligner
housing (do not pull the end cap more than 20 cm out of the 1120M housing).
To remove the connector (1) from the assembly, loosen the knurled retaining
ring (2) by rotating it counterclockwise and then pull the connector ferrule out of
the ceramic sleeve (3) inside the bulkhead housing. Clean the ferrule and then
3

re-insert it back into the ceramic sleeve. Re-secure the ferrule by rotating the
retaining ring (2) clockwise, being careful not to overtighten the ring. Note that
over time the connector will wear, but they can be refurbished. Replacement
jumper cables and jumper/buffer fiber assemblies are also available.
For more thorough cleaning, remove the coupling module assembly and gel car-
tridge (2-7) from the 1120F base (8) or the 1120M/P end cap (9) by unscrewing
the adapter (4) from the base/end cap. Next, loosen the retaining ring (2) and
pull apart the ferrule assembly (5,6) and gel cartridge (7) should slide out of the
end cap/base (some gentle pressure on the end of the gel cartridge may be
required). All parts, except for the cartridge, can be cleaned with 100% isopro-
panol. Complete immersion in an ultrasonic bath is optimal.
If a fiber happens to break off inside the ferrule assembly use the 112X-CLK
Ferrule Cleaning Kit to clear the fragment. Simply insert the cleaning ferrule
included in the kit into the ferrule assembly (2,3,4,5) as shown below left, and
then feed a cleaning wire into the ferrule barrel and through both the cleaning
and aligner ferrules to push out any fiber fragments.
If a cleaning ferrule is not available, it is possible to use just a cleaning wire to
clear fiber fragments. First, disassemble the coupling module to access the
aligner ferrule (5). Then grip a cleaning wire very close to its end (3-4 mm) and
feed the wire into the ferrule as shown below. Note that some initial resistance
may be encountered due to the recess surrounding the ferrule bore (right).
4
Coupling Module Assembly
6
5
4
3
2
1
7
8
9

INDEX MATCHING GEL CARTRIDGE REPLACEMENT
The 1120 Index Matching Cartridges contain enough matching compound
which, under normal use, should last for over 500 fiber insertions. Inconsistent
couplings or high coupling losses or reflections may indicate the need to refill
(112X-RMC) or replace (112X-IMC) the cartridge.
In order to replace the index matching gel cartridge, hold the coupling module
and unscrew its end cap (6). Pull the empty cartridge (5) from the sleeve (4)
and discard. Insert a new cartridge by first removing and discarding the sealing
tabs from the ends of the IMC replacement cartridge, then simply push the large
end of cartridge into coupling module sleeve and screw on the end cap until it is
finger tight.
INDEX MATCHING GEL CARTRIDGE (112X-RMC) REFILLING
If you have purchased the refillable version of the index matching gel cartridge,
the 112X-RMC, you can replenish the gel in your index matching gel cartridge
with the gel-filled syringe (112X-SYR) that is purchased separately or included
as part of the 112X-RFK Refill Kit.
To refill the RMC, remove it from the 1120 Coupling Module as described in the
previous section. Next, unscrew the RMC cap and then, after removing the
syringe dust cap, attach the RMC to the syringe’s tip adapter. Inject index
matching gel into the RMC until gel starts to emerge from the opposite end of
the cartridge indicating that the cartridge is full. Remove the RMC from the
syringe and replace its cap. Clean any excess gel from the cartridge with a lint
free wipe. The RMC is now ready to be loaded into the 1120 coupling module.
Store the syringe in an appropriate cool, dust-free location to prevent leakage or
contamination.
5
Refillable Index Matching Cartridge with 112X-SYR Syringe
Syringe with RMC Attached

TROUBLESHOOTING
Symptom Problem Solution
High loss or no
coupling
1) Poor cleave/end face quality
on ber under test.
2) Excessive contamination
on either ber under test or on
1120 coupling module connec-
tor.
3) Either 1) or 2) combined with
insu󰀩cient index matching gel
supply (IMC empty).
4) Broken ber close to coupling
point (either in 1120 jumper or
ber under test).
1) Re-cleave ber under test and
re-insert.
2) Clean 1120 coupling module
connector.
3) Check IMC gel. Replace or
re-ll IMC.
4) Use a visual fault locator to de-
tect any severe bends or breaks
near the coupling point.
High reectance
coupling
Insu󰀩cient index matching gel
application
Check IMC. Replace or re-ll IMC.
SERVICING AND REPAIRS
If you need to return your 1120 Bare Fiber Aligner for service, return the unit in
its original shipping carton. Inadequate packaging may lead to serious damage
and may invalidate your remaining warranty.
Before returning the 1120, you must obtain a Return Materials Authorization
(RMA) number from Photon Kinetics. To obtain an RMA number, please have
your model number and serial number available, and call [phone] or
send an email to [email protected]. All aligners should be returned to the
following address:
Photon Kinetics, Inc.
Attn: RMA # [enter RMA # received from Photon Kinetics]
9305 SW Gemini Drive
Beaverton, OR 97008 USA
Please include the following with your shipment:
- Return Materials Authorization (RMA) number.
- Model number and serial number.
- Your name, address, phone number, fax number and email address.
- Address to which the 1120 should be returned.
- Description of the problem to be repaired.
- A purchase order for repair charges (not necessary for warranty repairs).
- Preferred shipping method. If no shipping instructions are received, shipping
arrangements will be made by Photon Kinetics and charged to the customer.
6

7
INDEX MATCHING GEL MATERIAL SAFETY DATA SHEET

8

9
OPTIONS FOR REFILLING 112X-RMC MATCHING GEL CARTRIDGES
DISPOSABLE MATCHING GEL CARTRIDGES
SERVICING YOUR 112X BARE FIBER ALIGNER
112X-RFK Refill Kit (includes 1oz. index matching gel and syringe)
112X-GEL Index Matching Gel (1 oz.)
112X-SYR Index Matching Gel Filling Syringe
112X-RMC Refillable Index Matching Cartridge (one, filled)
112X-IMC-03 Disposable Index Matching Cartridge (pack of 3)
112X-IMC-12 Disposable Index Matching Cartridge (pack of 12)
112X-CLK Ferrule Cleaning Kit (wires and cleaning ferrule)
112X-CLW Ferrule Cleaning Wires
112X-RFB Re-termination of the FC-PC end
112X-RSS Replacement Sleeve Set
112X-RFA Replacement Ferrule Assembly
Photon Kinetics, Inc.
9305 S.W. Gemini Drive
Beaverton, Oregon 97008 USA
tel [phone]
fax [phone]
Technical Response Center tel: [phone]
Technical Response Center fax: [phone]
Technical Response Center email: [email protected]
www.pkinetics.com