PL-AUDIO MiniPac 2004 DSP User manual

USER MANUAL
MiniPac 2004 DSP
FREE PROGRAMMABLE SYSTEM AMPLIFIER
✔powerful 4-channel amplifier „Handmade in Germany“
✔remarkable power (4 x 500W @ 4 Ohm or 2 x 1.000W @ 8Ohm)
✔front cooling system
✔free programmable DSP
✔audiophile Präsenz, small depth & light weight

USER MANUAL MiniPac 2004 DSP
Table of content
Chapter Page
Introduction 3
Safety instructions and intended usage 3
Transport and storage 4
Guarantee terms and conditions 4
Product short description 4
Technical data overview 5
Detailed product description 5
Technical data detailed 6
Scope of delivery 7
Construction and control interface 8
Signal flow DSP and connection panel 9
Mains connection 10
Usage on a mains power generator, XLR- and speaker connection 11
Bi-amp connection 12
Bridge Mode (BTL-Modus) 13
Netzwork communication, installation, limiter settings 14
Netzwork connection, LowCut-Function, possible usage 15
Connection examples 16
Loading of presets on the device, internal mixer 19
DSP control via Software PL-audio DSP Control, Firmware update process 20
Restore firmware and bootloader 21
Safety during operation, maintenance 22
Limiter table 23
Disposal, Impressum 24
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2 2

Introduction
Congratulations on purchasing a PL-audio product! Your investment in the PL-audio brand guaranteed
quality and products "Made in Germany", excellent functionality, an almost unbeatable price /
performance ratio, as well as direct and uncomplicated customer service.
We created this manual to ensure an easy start with your newly purchased product. Before you start using
your new product please read this manual carefully and keep it at your hands for future reference
Safety advise and intendeds usage
In order to enjoy your device for a long time please make sure to follow the informations noted
hereunder:
•The device complies with the necessary directives of the EU and therefore it carries a CE mark.
•This device left our factory in perfect technical condition. In order to ensure saf opereation, the user
must absolutely observbe the following saftey and warning notices:
•The devicve is supplied with dangerous mains voltage (>50 Volt AC). Therefore
never intervene on the device on yourself! There is a risk of electric shock!
Connection cables has to be protected against crushing, tensile load and
bending. Cables and wires are to be laid or secured in such a way that no
one can trip over it or may fall.
•Use the device only for the applications recommended by PL-audio or which can be found in this
manual. In the event of improper use any warranty claims become obsolet and void.
•Use the device only indoor and protect it against dripping and splashing water, high humidity, heat and
direct sunlight.
•Do not place any objects filled with liquids, such as drinking water glasses,…, on the product.
•The heat generated by the amlipier modules must be dissipated by technical forced ventilation. The
built in fan switches on at a device temperature exceeding 60 and switches of at a device temperature
of 40 degrees. For this reason, do not cover the ventilation openings on the housing under any
circumstances. The device exhausts the warm air through the front grille.
•Do not put the device into operation and immediately pull the power plug of the device out of the
socket:
1. if there is visible damage to a device or to the power cord,
2. if after a crash or compartable mishandling there is a suspicion of a defect,
3. if malfunctions occur.
•In any case, send the devices back to PL-audio for inspection / repair. Please send any devices in
sufficient outer packaging to the PL-audio production site. You can find this on the website www.pl-
audio.de. Transport damage due to insufficient packaging on the part of the sender cannot be claimed.
A corresponding pre-registration of a claim with a precise description of the fault - so that the devices
sent in are correctly assigned - is inevitable.
•Never pull the power plug out of the socket by just pulling on the cable, always take hold of the power
plug.
•Only use a dry, soft cloth for cleaning; never water or chemicals.
When using compressed air please pay attention to lubricant-free
compressed air and keep a minimum distance of 20 cm to the
individual parts.
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USER MANUAL MiniPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Version: September 2021 V 1.0

Transport and storage
Secure and smart handling of our products helps you to keep the value of your device. In addition to this
you benefit for a longer time from the quality of your product.
For this reason, we ask you to note the following information in relation to above mentioned content
point:
It is essential to install the device in a–ideally shock-absorbing –19“-Flightcase, to protect the device
from transport- and handling damage. Please note that these flight cases are not the proper housing for
shipping with parcel services. Please ensure that there is sufficient air ventilation when installed. Make
sure to handle the device as gently as possible during transport. We recommend to transport the unit in a
horizontal position as shown on the cover (page 1). Always store the device at a minimum temperatrure
of 05° Celsius with low humidity and without large temperature fluctuations. Avoid to expose the device
to permanent direct sunlight.
Warranty conditions
PL-audio gives its customers a manufacturer's guarantee of 5 years on the MiniPac 2004 DSP product. This
guarantee is retained even if the product is resold within the EU and Switzerland. The guarantee period
begins with the purchase from an authorized sales or distribution partner or directly ex works. Please
keep the original invoice. This must be submitted for the submission and acceptance of any warranty
claims. This manual is an essential part of the product. Devices without a serial number (illegible or
removed serial numbers) cannot be accepted under any guarantee.
PL-audio disclaims liability for transport damage, rough handling and / or incorrect use, external
manipulation on and inside the housing, unauthorized repair attempts, faulty mains voltage or mains
connection, operation of the amplifier below the minimum ohmic value specified in the operating
instructions, effects of moisture, massive contamination from dust, incorrect operation of emergency
power systems (power generators, UPS systems, ...) and faulty feeds into the device. Furthermore, PL-
audio does not recognize any warranty or guarantee claims for any direct or indirect damage caused by
installation, configuration, manipulation or storage of the specified software and its components.
Devices which are covered under the guarantee conditions must be sent back to PL-audio after prior
notification. Please send the devices in sufficient outer packaging (ideally in the original packaging) to the
PL-audio production site. You can find this on the website www.pl-audio.de. Please note that any service
manipulation can lead to data errors or complete data loss on the device sent in. Data errors and / or data
loss are not covered by warranty or guarantee. You should therefore save your presets several times on
different storage media in the course of the configuration in your own interest.
In the event of any claim, no guarantee or subsidiary liability is assumed for upstream / downstream
products
Individual goodwill decisions on the part of PL-audio are always related to the respective individual case
and in no case represent an acknowledgment of any defects. In a recognized warranty case, PL-audio
decides on repair or replacement at its own discretion.
Product short description
Digital 4-channel power amplifier "Handmade in Germany".
The MiniPac 2004 DSP offers extensive functions that professional users need for many common sound
reinforcement tasks. The user interface, which has been deliberately kept simple, with a choice of 5 DSP
presets and a volume control on the front, makes the MiniPac 2004 the ideal installation power amplifier,
not just because of its compact dimensions. Audiophile presence, low weight and a freely programmable
DSP are features that mobile DJs, musicians or sound engineers need for smaller sound reinforcement
tasks. The MiniPac 2004 DSP solves a wide range of sound reinforcement tasks with flying colors.
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USER MANUAL MiniPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Version: September 2021 V 1.0

Technical data overview
Product detailed description
The PowerPac 2004 DSP has two identical power amplifier modules. A digital signal processor with a
multitude of setting options (X-Over, Compressor, Limiter, signal routing, parametric equalizer, delay, ...)
takes care of signal processing and loudspeaker management in a deliberately simple menu. The over-
complete connection field on the back has - in addition to the loudspeaker system connections (4-pin
Speakon®) - XLR signal loop-through for the input channels. This means that the MiniPac 2004 DSP is
ideally equipped, especially in the installation area, to handle signal processing and signal routing for
simple multi-channel systems, while at the same time being simple to operate and comparatively low in
weight.
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USER MANUAL MiniPac 2004 DSP
4-CHANNEL CLASS D AMPLIFIER: 4 X 500 W OR
2 X 1000 W MONO-BRIDGED INPUT-LIMITER AND PEAKLIMITER
switch-on current limitation Protection circuit
Mains fuse protection Under- and overvoltage protection
DC –protection temperature monitoring
silent fan Signal-noise rate < 120 db (20 Hz –20 Khz)
Distrotion THD+N under 0,05% (20 Hz –20 Khz) 2 HE aluminum casing
Wide range power supply with voltage detection and
automatic switching 120V –230V Detph 210 mm
Weight 2,8 kg Switch on/off on front
Powercon In –out 4 x Speakon 4 pole out for system connection
2 x XLR in und out Gain fader on front panel
HIGH END DSP ON BOARD REAL TIME OPERATION VIA ETHERNET AND USB
(OPTIONAL W-LAN)
Simple operation
5 presets direct accessable –80 presets through PC 96 Khz Sampling-Rate
120 db Dynamic Range flexible routing
X –Over Function 20 parametric EQ’s
Limiter- and Noisgate-Function short- and long delay
Phase Firmware –Upgrade over interface
APP in preperation
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Technical data / detailed
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USER MANUAL MiniPac 2004 DSP
Output Power 8Ω @ 1% THD+N 1kHz
Ch
1 400W 8Ω
Ch
2 400W 8Ω
Ch
3 250W 8Ω
Ch
4 250W 8Ω
Output Power 4Ω @ 1% THD+N 1kHz
Ch
1 500W 4Ω
Ch
2500W 4Ω
Ch
3 500W 4Ω
Ch
4500W 4Ω
Ampolification
factor
Ch
1 26dB
Ch
2 26dB
Ch
3 26dB
Ch
4 26dB
Amplifier
-Technology Class D
BTL-Mode: 32dB
BTL-Mode: 1.000W 8Ω
BTL-Mode: 32dB
BTL-Mode: 1.000W 8Ω
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
DSP-Technology
Preset memory (internal)
Input-Impedancy
Max. Input level
Bit rate
DSP-G2.3
80
20kΩ
+24dBu / 12V RMS
64Bit
Sampling rate 96kHz Sample-Rate
120dB (A)
0,6 ms
0,005% /8Ω, 1kHz
118dB (A) /8Ω, 1kHz
10Hz-25kHz
USB 1.1
Input Dynamic Range
Latency DSP
Distortion factor THD+N
Signal to noise-rate
Frequency range
USB
Ethernet
Input-Delay
Output-Delay
10MBit, with DHCP Server, Auto/Manual IP-Adress
800 ms / 274m (Input 1+2)
5 ms / 1,715m (Output 1+2+3)
Voltage
range
Automatic
voltage detection
AC Range 1 / 120V
85V
- 138V AC (US-Voltage)
AC Range 2 / 230V
170V
- 265V AC (Europe-Voltage)
Frequency
range
45Hz
–65Hz
Power
consumption at 230V
Standby
0,72 Watt / 0,026A
Idle
4 x 16,5 Watt =33 Watt / 0,14A
Rated
power consumption (without reactive current)
4 x 95 Watt = 380 Watt / 1,65A (
Ch 1+2 8Ω)
4 x 175 Watt = 700 Watt / 3,04A (
Ch 1+2 4Ω)
Maximum
1.400 Watt / 6,09A
Switch on
peak voltage @230V
32,5A
pk
Switch on
peak voltage @115V
17,0A
pk
= Amplifier ON –operation ready with no Input/Output-signal
Measurements
Width
482mm (19“)
Heigth
89mm (2HE)
–with rubber feets 92mm
Depth
210mm
–with operation controls 230mm
Weight
2,8 kg

Technical data / detailed
Scope of delivery
Beside the MiniPac 2004 DSP you can find following components in the carton box:
•Mains cable with PowerCon®-male connector. Please do just use this cable without any manipulation
on the cable itself.
IMPORTANT: Before you operate the MiniPac 2004 DSP you have to do the required settings in the free
downloadable software. If you use the MiniPac 2004 DSP directly out of the carton box without the
necessary settings fitting your requirements, connected speakers may get damaged or at least will not
bring their full power or sound capabilities!
How you can conduct these settings with the software (for PC and Mac, free of charge) is explained in
detail in the corresponding hand book for the digital signal processor (Operation manual DSP G2.3,
download www.pl-audio.de).
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USER MANUAL MiniPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
Protection
circuits
True
-RMS Compressor & Limiter for all Inputs and Outputs
Switch On and Switch Off
-Delay of Outputs
ICL
Inrush Current Limiter
Intelligent
current limitation prevents the triggering of fuses
Peak
current Limiter on the speaker outputs
DC
-Protection on the speaker outputs
High
frequency protection on the outputs (>30kHz, 2Sek)
Temperature
observation with output power reduction by overheating
Temperature
range
Environment
tempereature
-
5°C bis +40°C not condensing!
Fan switch on
temperature
60
°C
Fan switch off
temperature
40
°C
Output power
reduction
85
°C
Temperature
–Emergency shut down
95
°C
Colling
concept
Air, front In
→front Out, 1-speed
Fan
80mm, 30cbm/h, 35db(A)

Construction and control interface
Following elements are located on the front side of the device (from left to right):
Following connectors and elements are located on the backside of the unit (from left to right):
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USER MANUAL MiniPac 2004 DSP
Nr.
Element
1
Mains switch
2
Fan
3
Preset
selector with LED-indicator of loaded presets 1-5
4
Ethernet
connector for Netzwork connection of the DSP via Router or Computer
5
LowCut
button with control-LED (illuminates if filter is switched on)
6
Gain
7
Signal
-/Limiter-LED
Signal,
-24dB to around-
6dB
red
=Clip/limiter
Nr.
Element
1
XLR Input
symmetric
2
XLR Out
symmetric signal pass through
3
4 pol.
Speakon® connector for Bi-Amp operation (CH 4 = 1+/1-; CH3 = 2+/2-)
4
4 pol.
Speakon® connector for system cabling (CH 3 =1+/1-, CH 4 = 2+/2-) plus Bridged Mode connection
5
Mains connection 16A
Powercon® IN blue
6
Mains pass through connection 16A
Powercon® OUT grey
1 2 3 4 5 6 7
1 2 3 4 3 4 5 6
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Signal flow DSP plus connections
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USER MANUAL MiniPac 2004 DSP
XLR-Thru A & B for connection of eg.
additional amplifier or active speakers
Out 4 4
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Mains connection
The device may only be connected to an electrical installation that complies with the VDE regulations
DIN VDE 0100. The electrical installation must be equipped with a residual current circuit breaker (RCD)
with> 30mA rated residual current.
The devicve is supplied with dangerous mains voltage (>50 Volt AC). Therefore never intervene on the
device on yourself! There is a risk of electric shock! Connection cables has to be protected against
crushing, tensile load and bending. Cables and wires are to be laid or secured in such a way that no
one can trip over it or may fall.
Damaged Mains-Power cables must not be used and should immediately be rendered unusable against
further use, e.g. cut off both plugs.
The device is powered by a Neutrik Powercon® connector. In contrast to a plug-in device (such as a
safety plug), the Powercon® plug-in connection must not be plugged in or disconnected under load and
also not under voltage! The consequences are stuck or burned-out contacts and the resulting loose
contacts lead to failures or even destruction of the electronics or even the risk of fire. You should
therefore only switch the device ON or OFF using the 2-pole power switch on the front panel of the unit.
The mains plug may only be connected to an earthed safety socket with the associated mains
connection cable. If extension cables are used, it must be ensured that the wire cross-section is
dimensioned and approved for the power supply required for the device! Make sure that the
mains voltage of the socket corresponds to the permissible voltage values in this manual.
The power supply of the amplifier is equipped with an intelligent mains voltage detection. It allows
worldwide operation on all power grids. After switching on, the electronics check the mains voltage
and switches the power pack to the correct voltage range 115VAC or 230VAC.
If a three-phase current generator is used at events on which the device is to be operated, the
correct mains voltage must be checked before connecting the amplifier! In the event of faulty
three-phase power supplies without a neutral conductor, a so-called neutral point shift can result
in up to 400Volt being applied to the protective contact sockets. This overvoltage leads to the
destruction of the electronics in the amplifier.
The device has a PowerCon®-Out (6) over the existing Powercon®-IN (5). This is provided for the option
of connecting another device through a short interlink PowerCon®-cable eg. when built in in a rack with
other amplifiers or other devices. Please make sure that the overall power consumption of all connected
devices does not exceed the maximum power of 16 Ampere, or the maximum allowed power limited by
the upstream line circuit breaker.
Please refer to the technical data for detailed information regarding power consumption of the MiniPac
2004 DSP.
Best option is to connect the MiniPac 2004 DSP to its own circuit with a 16A fuse (characteristic curve C).
Please refer to the technical data for the power consumption in the different operating states.
The device corresponds to protection class 1.
In the event of a thunderstorm or danger, pull the power plug out of the socket immediately.
To avoid ground loops, we recommend using symmetrical signal routing and the power distribution in
the so-called star point earthing, which means, all ground connections meet at one single point.
Never interrupt the contact to the protective conductor (e.g. by cutting off the protective conductor,
disconnecting the connection to the protective conductor through insulation, etc.), because in the
event of a defect this increases the risk of a electric shock over the metal housing.
USER MANUAL MiniPac 2004 DSP
10© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Version: October 2021 V 1.0

Power generator operation
If the amplifier is operated on a power generator, this is done at your own risk!
Extensive precautionary measures must be taken before connecting and operating your device on a
power generator:
•Use only high-quality, generously dimensioned power generators
•perPowerPacat least3kVA rated power
•If possible, switch on an under / overvoltage shutdown, this should be at U min.200VAC
undervoltage and U max. 250VAC overvoltage!
•Always load three-phase generators equally to avoid unbalanced loads, e.g. PowerPac 1 on L1,
PowerPac 2 on L2, PowerPac 3 on L3
•Load the generator permanently with a stable base load in order to absorb voltage fluctuations.
e.g. 1000W halogen lamp, electric heater etc.
XLR connection
XLR inputs can be connected both balanced and unbalanced. Symmetrical cables are to be preferred, as
they provide better protection against external interferences on long cable routes. Depending on the
operating mode or preset of the power amplifier, only certain XLR inputs are used. The
operating mode of the device can be set using the preset button on the front for the first 5
presets (1-5) and via the software for the remaining 75 presets (6-80)by loading the respective
preset. The inputs Input A and Input B can be controlled with signals up to +24dBu. The user has the
option of further processing the fed-in XLR signals via the XLR Out socket, e.g. in another PowerPac.
Pay attention to the following assignment of the XLR connection.
Speaker connection
Before loudspeakers are connected to the Speakon® outputs of the MiniPac 2004 DSP, reduce the
output level of the upstream components to the lowest possible value (e.g. fader down or left stop; )
in order to reduce/avoid any unwanted and possibly damaging noises in the connected loudspeakers.
Make absolutely sure that any upstream crossover or any upstream limiter is set correctly. Due to the
high output power of the MiniPac 2004 DSP, non complete or incorrect settings can damage the
connected loudspeakers due to overload!
The upper Speakon® outputs on the rear panel (page 8, lower picture, number 4)
are intended for the system cabling of PL audio systems. With the system cabling –
assuming the correct preset is selected - only a single 4-pin Speakon® cable is laid
between the power amplifier and a sub / top combination to each side of the system.
Pins 1 + / 1- are wired for the tops, pins 2 + / 2- for the bass. The lower Speakon® out-
puts are available so that third-party systems can also be conveniently wired using a
four-pole Speakon® cable. These are - also assuming the selection of the appropriate
preset - wired mirror-inverted to the upper connections (pins 1 + / 1- bass and 2 + / 2 tops).
When connecting the system using prefabricated connection panels, patchbays or adapter plugs /
adapters, make sure that the signals are correctly assigned to the correct components! This is of top
importance when using the MiniPac 2004 DSP for wiring bi-amp systems. Special care must be taken,
as possible incorrect cabling can quickly lead to the destruction of the mid-range or high-frequency
driver!
11
Important notice: Do never load the output channels with less than 4Ω!
8
USER MANUAL MiniPac 2004 DSP
Shield
Input Output
To connect a XLR-connection with non-symmetrical
Signal, Pin 1 and Pin 2 must be bridged.
Speakon® connector
Backside
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Version: October 2021 V 1.0

2.6 Speaker connection
Before loudspeakers are connected to the Speakon® outputs of the MiniPac 2004 DSP the corresponding
preset must be loaded on the signal processor! Only with the correct presets, specially developed for the
loudspeakers by PL-audio reach their maximum performance, the best possible sound and the necessary
operational reliability.
By loading the wrong the speakers my sound bad and / or may be damaged through overload!
If you want to operate loudspeakers from other manufacturers on the MiniPac 2004 DSP, there are
enough free preset memory spaces available on the device! As a starting point we recommend the "01.
Sub + Top Standard“ preset to be loaded and sent to your speakers plus conducting the absolutely
necessary adjustments (gain, HPF, LPF, EQ, limiter, etc.).
Bi-Amp connection
2-way actively separated loudspeakers do not have a built-in passive crossover. On such loudspeakers,
each path has its own amplifier channel. An amplifier channel operates the midrange speaker (s) (e.g.
channel 2 - mid) while another amplifier channel drives the Tweeter(s) (e.g. channel 3 - high). This Bi-
Amp system uses a 4-pole Speakon® cable (page 8, item 3, rear panel) between Speakon® connector
and loudspeaker, where pins 1 + / 1- transmit the processed and amplified signal of channel 2 and 4,
while the processed and amplified signal of channel 1 and 3 is transmitted via pins 2 + / 2-. When
wiring bi-amp systems it must be worked out with particular care, as incorrect cabling quickly leads
to possible destruction of the high-frequency driver!
SELECTING THE CORRECT PRESET IS ABSOLUTELY CRUICAL FOR CORRECT OPERATION, CORRECT
CONFIGURED OUTPUT AND MAXIMUM SOUND QUALITY!!!
PL-audio Bi-Amp presets are usually locked in the signal processor with password protection in order to
prevent unintentional changing of the parameters. If you make changes here do this very carefully, with
caution and expertise! The signal processor allows very deep and detailed, but also serious changes in
the transmission parameters of the speaker system! To change the bi-amp presets, log in with the
password:"Admin1" in the administrator user level of the signal processor. Now you have full access to
change all necessary parameters.
This is easy and convenient with the PL-audio DSP-CONTROL software on the PC.
PL-audio Bi-Amp speakers without built in X-Over are:
TS 42
TS 61
TS 62
Banana Array
Big Banana Array Line
Array LA210
Line Array LA206
Line Array LA208
USER MANUAL MiniPac 2004 DSP
12© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Version: October 2021 V 1.0
IMPORTANT NOTICE FOR NORMAL OPERATION:
NEVER LOAD THE OUTPUT CHANNELS IN NORMAL MODE WITH LESS THAN 4Ω!!!
Example: 2 x 8Ω loudspeakers, connected in parallel result in 4Ω
2 x 16Ω loudspeakers, connected in parallel result in 8Ω
IMPORTANT NOTICE FOR BRIDGED MODE ON CHANNEL 1/2+3/4:
NEVER LOAD OUTPUT CHANNEL 2+3 IN BRIDGED-MODE WITH LESS THAN 8Ω!!!
In order to avoid overloading the power amplifiers, among other things, connect only ONE Speakon
connector® per power amplifier module 1 + 2 or 3 + 4 to your loudspeakers!
Damage to the amplifier modules due to overload due to low nominal impedance is not covered by
warranty or guarantee!

BTL-Mode
The bridged operation (BTL) couples the power from channel 1 + 2 (500W / 4Ω) and channel 3 + 4 (500W
/ 4Ω) to a strong 1x1000W / 8Ω mono channel. The maximum impedance is 8Ω, never connect 4Ω
loudspeakers!The BTL bridge operation increases the voltage gain from 26dB to 32dB (+ 6dB)!
Set-up BTL-Mode:
1. Connect the DSP to the PC. Start the software and open the control window.
2. In the MAIN window, switch on the link button (illuminates in blue) for channels 1/2 + 3/4
(linking Ch1 & Ch2 or Ch3 & Ch 4).
3. Make all settings for your loudspeaker in output Out 1 and Out 3 of the DSP.
4. Make sure you calculate the limiter with a gain factor of 32dB and set it correctly!
5. Now switch on the bridge mode in the PC software:
a) Click in the Menue on Hardware
b) Choose Configure →Output Mode →Outputs 1 and 2 and/or Outputs 3 and 4
c) Click on Bridge Mono
Connecting the loudspeaker in BTL mode:
Only use the two upper connection sockets on the connection panel for bridge operation! Make sure
that the Speakon® connectors are wired properly and protected against short circuits.
Speakon®-connector Loudspeaker,8Ω
1+ Pluspole, Channel 1/3(+)
1- Minuspole, Channel 1/3 (-)
2+ Pluspole, Channel 2/4 (+)
2- Minuspole, Channel 2/4 (-)
+ Pluspole Loudspeaker
- MinuspoleLoudspeaker
and are not accessable in the software
Out 2
In Bridge-Mono -mode all buttons of
ATTENTION: The bridge operation can NOT be set or recognized on the amplifier! You need a
computer with the DSP software to set the BTL bridge operation.
We recommend that power amplifiers with the BTL mode set be clearly marked or reset the BTL mode to
dual mode after using the MiniPac 2004DSP.
Never connect impedances with less than 8Ω to the amplifier in bridged operation !!!
USER MANUAL MiniPac 2004 DSP
13
All settings in the DSP controller must be made in Out 1 or Out 3.
Out 4
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Network communication
Page8(MiniPac-front panel, item 4) Network / Ethernet Interface
With the network interface you can integrate the DSP controller into a local network, to control and
operate it remotely through longer distances with the PL-audio DSP-CONTROL software. If you connect a
wireless router to the network port, you can take advantage of wireless remote control with a W-LAN-
enabled device!
The network port also offers the option of connecting the DSP directly via a commercially available
network cable (up to 100m in length, CAT5e or higher) directly to a computer.
If the DSP is not automatically registered in the IP universe of the computer through the direct connection
PC → DSP , an intermediate router is required, which has DHCP server functionality that automatically
assigns an IP address that can be located by the computer.
The network port is designed as 10-Mbits Ethernet. RJ-45 connector standard.
Installation
Please note that if the device is cold and transported into a warm environment, condensation will form
inside the device. To avoid damage and malfunctions due to condensation / moisture, let the device
acclimatise first.
To avoid unpleasant and possibly damaging noises in the loudspeakers, always switch the individual
components on in the direction of the signal path. So first the player, then the mixer and only at the end
the power amplifiers. When switching off, just proceed in reverse order.
After switching on the device, a self-test and initialization are carried out. The fan runs up once for
approx. 4 seconds. During the start-up process, the loudspeaker outputs of the power amplifier are
muted and are activated automatically as soon as the power amplifier is ready for operation. This
protective circuit prevents unpleasant "cracking" noises in the loudspeakers.
The amplifier is ready for operation approx. 10 seconds after switching on.
Before switching on the power amplifier for the first time, it is not possible to check which volume or
which speaker preset is set! Therefore, please always turn the volume level of your signal source (mixer)
to a minimum.
ATTENTION: The power amplifier has a gain control on the front (page 8, upper figure, number 6)! To be
on the safe side, turn it all the way to the left BEFORE switching on. Alternatively, you can also unplug the
XLR signal cable or the Speakon® speaker cable.
When you have made all connections, switch on the amplifier, check whether the correct preset is loaded
and in-crease volume gently until you hear the signals from your speaker system. If you do not hear an
output signal on the connected loudspeakers, check the cabling again before turning the level up any
further. In any case, avoid the limiter LED lighting up continuously (page 8, upper figure, item 7). This not
only leads to a loss of sound, but can also damage connected speakers!
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USER MANUAL MiniPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
Limiter settings
If you program your own presets in addition to the factory presets, we strongly recommend that you
calculate and set the limiter settings for the respective channels precisely in order to protect your
connected speakers from overload! The limiters are already set at the factory presets.

Network connection
If you want to remotely monitor the DSP via W-LAN, for example, connect the network connection
socket (RJ 45) on the front to a suitable router or directly to your computer. You can then easily make
the settings on the computer and monitor the power amplifier remotely.
Limiter settings
If you should program your own presets in addition to the factory presets, we strongly recommend that
you calculate and set the limiter settings for the respective channels precisely in order to protect your
connected speakers from overload! The limiters are already preset in the factory presets.
LowCut-button (Page 8, uooer picture, item 5)
The LowCut button on the front can be used to switch a LowCut filter that can be programmed via the
software into the input path. To program, go to the "IN 1" menu of the software. At the bottom you will
find a button "HPF" with the option of entering the desired crossover frequency and the option of
selecting the filter slope via the drop-down menu. Here you can set or select both the frequency and the
slope. If you leave this input window empty, the LowCut switch on the front has no effect on the signal
reproduction.
If the "HPF" filter is activated in the software,
the associated red LowCut indicator LED also
lights up on the PowerPac 2004 DSP. After
saving the settings in the desired preset this
high-pass filter can can be switched on or off
using the LowCut button on the front of the
MiniPac 2004DSP.
The MiniPac 2004 DSP offers the user numerous possibilities:
The amplifier has 2 output channels per amplifier block, 2 x 500W 4Ω. This power is made available at
the Speakon sockets®, which are located one above the other for each power amplifier module. The
upper sockets are connected as system cabling sockets with Ch 1 to 1 + / 1-, Ch 2 to 2 + / 2- and Ch 3 to 1
+ / 1-, Ch 4 to 2 + / 2-, while the lower sockets are used as bi-amping sockets with Ch 1 on 2 + / 2-, Ch 2
on 1 + / 1 + and Ch 3 on 2 + / 2-, Ch 4 with 1 + / 1-.
Several configurations can be operated per power amplifier block (see examples below):
•Up to 2 subwoofers á 8 ohms and 2 tops with built-in crossover á 8 ohms.
•Up to two monitors with built-in crossover of 8 ohms plus, for example, two side or front fills of 8
ohms with built-in crossover
•many other combinations (e.g. multi-room or multi-speaker applications) in which the sum of the
nominal apparent resistance per power amplifier channel does not fall below 4 ohms.
If you connect an 8Ω loudspeaker to channel 1 or 2 of the MiniPac 2004 DSP, it receives 250W
into 8Ω. If an additional loudspeaker á 8Ω is added to channel 1 or 2, the impedance is reduced to
4Ω.The 500W (which are available at 4Ω) are now divided between both speakers, and each
speaker receives 250W at 8Ω. Calculation example: (250W 8Ω + 250W 8Ω = 500W 4Ω).
The same principle mentioned above applies to channels 3 + 4 of the MiniPac 2004 DSP.
The ideal use of the MiniPac 2004 DSP is as a system amplifier for smaller system applications - with
subwoofer and tops or - thanks to the extensive setting options of the built-in digital signal processor -
various multi-room or multi-speaker applications in the installation area. Last but not least, the MiniPac
2004 DSP can also drive smaller subwoofers with at least 8 ohms in bridge mode with 1kW.
The following examples give a brief overview of the various configuration options.
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USER MANUAL PowerPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
In 1

Connection example stereo to passive subwoofers and tops :
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USER MANUAL MiniPac 2004 DSP
Mixer
XLR L/R
Speakon®
4-pol
Speakon®
4-pol
Signal flow (from mixing console to speakers):
XLR Out mixer to Input A/B In on the MiniPac 2004 DSP
Thru A/B from MiniPac 2004 DSP to external amlplifier or active speakers
Speakon® CH 3/CH 4 to Subwoofer R (2+/2-)
Speakon® CH 1/CH 2 to Subwoofer L (2+/2-)
Speakon® from Subwoofer R to Top R (1+/1-)
Speakon® from Subwoofer L to Top L (1+/1-)
Top L with
integr. X-Over
MiniPac 2004 DSP
Top R with
integr. X-Over
Subwoofer R
In the example given above, the MiniPac 2004 DSP takes on the supply of up to 2 subwoofers á 8Ohm
(500W) and up to two tops with integrated crossover á 8Ohm (500W) per power amplifier block. The
specific frequency range assignment for the subwoofer (Low Pass / HiPass) or the tops (HiPass) is made in
the DSP. With PL-audio, both components, subwoofer and tops ,can be connected to the upper Speakon
sockets® (CH 1 / CH 2 and CH 3 / CH 4) using a 4-pin Speakon cable®, whereby channel 2 + / 2- transmits
the bass signal and channel 1 + / 1- transmits the signal to the tops (mid & high). The signal assignment to
the midrange and tweeter in the tops is done by a crossover built into the tops. In the example above,
the XLR Thru could control the front or side fill via an external amplifier (e.g. MiniPac 2004 DSP). In this
case, please note that the signal coming from the input signal is looped through unchanged.
Subwoofer L
Eg. to an external power
amplifier with loudspeakers or
active loudspeakers for eg front
or side fill
XLR
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Connection example MiniPac 2004 DSP in BTL-Mode as power amplifier for 8Ohm-Subwoofer:
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USER MANUAL PowerPac 2004 DSP
Mixer
Topteil BiAmp
zB BananaArray
XLR L/R
XLR L/R
Speakon®
4-pol
XLR
Speakon®
1+ to Speaker+
2+ to Speaker -
Signal flow (from mixing console to speakers):
XLR Out mixer to Input A/B In on Block 2 PowerPac 4004 DSP
Thru A/B from Block 2 to Input A/B Block 1 PowerPac 4004 DSP
DSP Out Channel 1 from Block 1&2 to Input A/B MiniPac 2004 DSP
Speakon® BiAmp Out Block 2 to BananaArray R
Speakon® BiAmp Out Block 1 to BananaArray L
Speakon® SPECIAL CABLE to Subwoofer (Modul 1 & 2) pls see connection graph on page 13
Topteil BiAmp
zB BananaArray
Subwoofer
min. 8 Ohm
PowerPac 4004 DSP
MiniPac 2004
Speakon®
4-pol
In this example, the inputs A / B of the MiniPac 2004 DSP receive the Hi- and Low-Pass processed
subwoofer signals from an external power amplifier with DSP (here the PL-audio PowerPac 4004 DSP) or
a crossover. In this example, the MiniPac 2004 DSP drives an 8-ohm subwoofer in BTL mode (Bridge Tied
Load) with a maximum output of 1.000 watts at 8 ohms per power amplifier module using a specially
wired Speakon cable® (1+ to subwoofer + and 2+ to subwoofer -).
Subwoofer
min. 8 Ohm
Speakon®
1+ to Speaker+
2+ to Speaker -
XLR
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Multi zone connection:
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USER MANUAL PowerPac 2004 DSP
Speakon®
4-pol
Zone 1
Zone 2
Zone 3 Zone 4
MiniPac 2004 DSP
MiniPac 2004DSP
Speakon®
4-pol
2 woofer á 8Ohm plus 4 Tops á 16Ohm
1 Woofer 8Ohm plus 4 Tops á 16Ohm
XLR Out to additional MiniPac 2004DSP to 4 pcs TS41
XLR Out to active speakers
XLR A/B
XLR B
XLR A
In the example outlined here, the MiniPac 2004 DSP supplies up to 2 subwoofer á 8Ohm (500W) and up
to four tops with an integrated crossover á 16Ohm (500W) per power amplifier block. Both components,
subwoofers and tops, can be connected to the upper Speakon sockets® using a 4-pin Speakon cable®,
whereby channel 2 + / 2- transmits the bass signal and channel 1 + / 1- transmits the signal to the tops
(mid & high). The signal assignment to the midrange and tweeter in the tops is done by a crossover built
into the respective tops.
In the example above, the loudspeaker groups are divided into different zones. For this example, it is very
likely that you will not use the stereo sum of the mixer, but rather deliver an individual matrix mix to the
two inputs A and B. The XLR-Thru is fed to 4 passive loudspeakers (e.g. TS 41) via an external four-
channel amplifier (e.g. MiniPac 2004 DSP) using an XLR cable. In this case, please note that an individual
signal or level adjustment on the output side is not possible for the XLR Thru, as the signal is looped
through directly and unchanged. The volume for the 4 TS41s in Zone 3 listed in the example - driven by a
MiniPac 2004 DSP - could be achieved here, for example, using the frontside located gain control of the
MiniPac 2004 DSP in Zone 3.
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2

Loading of presets on the device
Load preset:
–Press the preset selection button on the front (page 8, upper figure, number 3) until you have reach-
ed the desired memory location with the control LED. At memory location 5 the selection jumps back
to 1 after pressing it again.
–Allow the DSP a few seconds to load the preset properly before sending a signal to the inputs.
The preset is now in the signal processor and the parameters are executed.
Tip: When configuring for installation purposes, we recommend that you save the installation configuration
identically in memory locations 1-5, so that if you accidentally press the preset selection button, undesired
configurations and any associated undesired sound parameters do not occur.
Mixer
Using the built-in DSP, the signal curve and the signal level can be set individually for each input and output
channel via the mixer. Inputs A & B and outputs 1 & 2 or 3 & 4 can be linked in pairs using the link buttons
below the respective faders. When the function is switched on, the color of the button changes from gray to
blue. Any settings can only be made in input A and outputs 1 and 3 for linked inputs and outputs.
The values are adopted directly for
input B and outputs 2 and 4.
For the respective outputs, the mixer selects which input signal is used at which level. When using the output
for a subwoofer, we recommend using the input signal from both inputs. For stereo localization, the input
channel that is signal-relevant for the respective output is used (e.g. input A for left →in the mixer input A
to the desired value, while input B is set to “mute” using the fader).
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USER MANUAL PowerPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
Up to 80 presets can be stored in the flash memory of the DSP controller. You can load the first 5 presets
from a list with a maximum of 80 presets stored in the memory using the preset selection button on the
front panel (page 8, upper picture, number 3). The presets that cannot be called up using the button on
the front of the MiniPac 2004 DSP can be called up using the software and, if necessary, also reconfigured
to the first five memory locations.Presets can be labeled with up to 16 characters. Please do not use any
special characters when naming.

DSP control via PL-audio DSP Control
User levels / Access-Level (Password protection)
Firmware Update Process
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USER MANUAL PowerPac 2004 DSP
© PL-audio GmbH & Co.KG | Siegener Straße 6 | 57482 Wenden | www.pl-audio.de Stand: Dez. 2021 Ver.1.2
To prevent inadvertent or undesired changes to the signal processor during operation or when renting /
lending, the DSP can be locked with password protection. (Access Level: Locked)
In the PL- Audio DSP-Control software click in the control window on the menu item:
Hardware → Lock Unit → Confirm the upcoming advise with OK.
The DSP has 3 user levels, which can be called up by entering the corresponding password.
1: Locked –Level
2: User –Level
3: Admin –Level
DSP Locked
Password: PLAudio1
Password: Ad_min
If you have blocked DSP access via the display or the control window on the PC, all setting options in the
controller cannot be configured.
To regain access, enter the passwords for either the user or admin level via the display or the control
window on the PC and activate the user rights. All setting options can now be called up again.
The input field for the password in the computer software can be found in the control window under
the menu item
Hardware → Enter Passwort→ now the input window opens in the software.
In order to always have the latest firmware on the signal processor, you should carry out a firmware
update regularly. The update can only be carried out with a PC. Please always download the latest DSP
control software from the PL-audio homepage and install it on your computer.
This application contains 2x the firmware uploader.
Once in the network manager for a complete new installation and in the control window under the
menu item Hardware → Firmware Update
Important: Please note that with a firmware update all presets saved on the flash memory of the DSP
will be lost. It is therefore essential to save these presets on your computer BEFORE an update!
For the firmware update you should preferably use the network interface on the DSP, since the bootloader
of the network chip is updated at the same time.
Table of contents
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