Plasson SUPERCIKKI 80 User manual

Gas Space Heater
SUPERCIKKI 80
Global Presence - Local Commitment
Livestock
Climate
Housing
DrinkingFeeding
Climate HousingDrinkingFeeding
Installation and Operation Instructions

2| Gas Space Heater SUPERCIKKI 80
INDEX
2
3
5
6
9
10
10
11
13
14
14
14
15
15
15
16
16
17
20
23
23
25
26
28
30
31
32
32
33
33
34
GENERAL
Index
General Basic safety rules
Identification of the equipment
Description of the equipment
Structure
Technical data
Accessory
Electrical panel components
Wiring diagram
FOR THE USER
Functiontable version withchangeover switchversion Setting up
Cleaning
Maintenance
FOR THE INSTALLER
Receiptof product
Equipment Handling
Dimensions
Location
Free area around the equipment
Installation
Final air diffuser
Output air duct with overpressure air shutter (accessory)
Air recirculating unit with air camper (accessory)
Supporting brackets (accessory)
Gas connection
Electrical connection
Conversion for other gas types
TECHNICAL ASSISTANCE DEPT.
Gas injector replacement
Solenoid gas valveadjustment
Firstsetting up
Ordinary maintenance
Periodic maintenance
Technical assistance
Faults and solutions
The following symbols are used in the manual:
WARNING
= where the work to be carried out
requires special care and suitable training
FORBIDDEN = where the action MUST NOT
be
carried out
8
21
GENERAL WARNINGS
After removing the packaging check that all the equipment is present and intact. If there is any failure to
correspond with order contact the manufactorer agent who sold the equipment..
The equipment must be installed by an accredited company; at the end of work it has to issue to the
owner’s machine the Conformity Declaration that the installation has done in accordance with locally and
nationally applicable regulations and the instructions given by the manufactorer in this manual.
These machines are designed to heat buildings and must be used for this in accordance with their
performance characteristics.
The manufactorer shall not be contractually or otherwise liable for any damage caused to persons, animals
or things, by installation errors, failure to observe the rules or improper use.
If you smell gas do not use electrical switches, telephones or any other equipment which could cause
sparks. Open doors and windows immediately for ventilation to clear the air, switch off gas at the mains
(meter or tank) and request assistance from the manufactorer’s Technicians.
Too high a temperature is harmful to health and is also a waste of energy. Do not keep the rooms closed for
long periods. Periodically open windows to change air.
The first time the equipment is switched on there may be some smell or fumes caused by the evaporation of
the liquid protecting the heat exchanger during storage; this is normal and will disappear after a brief period.
It is advisable to keep the room ventilated.
If the equipment remains idle for long periods
•put the main electrical switch at “off”
close the main fuel supply tap.
This instruction manual is an integral part of the equipment and so must be carefully kept at all times and
must ALWAYS accompany the equipment if it is goes to another owner or user or if it is transferred to
another plant.
If the instruction booklet is damaged or lost ask for another one from manufactorer’s local technical dept.
Repairs and maintenance must be carried out by manufactorer’s technical dept. of by qualified staff as
indicated in this booklet. Do not make modifications to or tamper with the equipment as this may cause
dangerous situations to arise and the manufacturer will no longer be responsible for any damage caused.
The plant and utilities must be connected and affixed properly (i.e. gas piping, electrical supply etc.) and
must not cause obstructions which may be tripped over.
The laws, standards, directives and technical rules referred to in this booklet are only for your information
and shall be considered valid only as of the time of going to press. Any new provisions which come into
effect, or any amendments to current provisions, shall not give rise to any obligations on the part of
manufactorer as against third parties.
The manufactorer is responsible for its product’s compliance with the laws, directives or building standards
in force at the time of its sale. The design engineer, installer and user are respectively, and entirely,
responsible for their awareness of and observance of the legislative provisions and standards dealing with
plant design, installation, the working and maintenance of the equipment.
General
Index........................................................................................................................................2
General warnings Basic safety rules.....................................................................3
Identication of the equipment.............................................................................5
Description of the equipment ................................................................................6
Structure................................................................................................................................8
Technical data....................................................................................................................9
Accessory..............................................................................................................................10
Electrical panel components ...................................................................................10
Wiring diagram .................................................................................................................11
For the user
Function table version with changeover switch version........................13
Setting up.............................................................................................................................14
Cleaning................................................................................................................................14
Maintenance.......................................................................................................................14
For the installer
Receipt of product..........................................................................................................15
Equipment Handling.....................................................................................................15
Dimensions .........................................................................................................................15
Location.................................................................................................................................16
Free area around the equipment ..........................................................................16
Installation............................................................................................................................17
Final air diuser.................................................................................................................20
Output air duct with overpressure air shutter (accessory) ....................21
Air recirculating unit with air camper (accessory).......................................23
Supporting brackets (accessory) ...........................................................................23
Gas connection.................................................................................................................25
Electrical connections ..................................................................................................26
Conversion for other gas types...............................................................................28
Technical assistance dept.
Gas injector replacement...........................................................................................30
Solenoid gas valve adjustment...............................................................................31
First setting up...................................................................................................................32
Routine maintenance...................................................................................................32
Periodic maintenance...................................................................................................33
Technical assistance.......................................................................................................33
Faults and solutions .......................................................................................................34
INDEX
2
3
5
6
9
10
10
11
13
14
14
14
15
15
15
16
16
17
20
23
23
25
26
28
30
31
32
32
33
33
34
GENERAL
Index
General Basic safety rules
Identification of the equipment
Description of the equipment
Structure
Technical data
Accessory
Electrical panel components
Wiring diagram
FOR THE USER
Functiontable version withchangeover switchversion Setting up
Cleaning
Maintenance
FOR THE INSTALLER
Receiptof product
Equipment Handling
Dimensions
Location
Free area around the equipment
Installation
Final air diffuser
Output air duct with overpressure air shutter (accessory)
Air recirculating unit with air camper (accessory)
Supporting brackets (accessory)
Gas connection
Electrical connection
Conversion for other gas types
TECHNICAL ASSISTANCE DEPT.
Gas injector replacement
Solenoid gas valveadjustment
Firstsetting up
Ordinary maintenance
Periodic maintenance
Technical assistance
Faults and solutions
The following symbols are used in the manual:
WARNING
= where the work to be carried out
requires special care and suitable training
FORBIDDEN = where the action MUST NOT
be
carried out
8
21

Livestock
| 3
Climate HousingDrinkingFeeding
GENERAL WARNINGS
After removing the packaging check that all the equipment is present and intact. If there is any failure to
correspond with order contact the manufactorer agent who sold the equipment..
The equipment must be installed by an accredited company; at the end of work it has to issue to the
owner’s machine the Conformity Declaration that the installation has done in accordance with locally and
nationally applicable regulations and the instructions given by the manufactorer in this manual.
These machines are designed to heat buildings and must be used for this in accordance with their
performance characteristics.
The manufactorer shall not be contractually or otherwise liable for any damage caused to persons, animals
or things, by installation errors, failure to observe the rules or improper use.
If you smell gas do not use electrical switches, telephones or any other equipment which could cause
sparks. Open doors and windows immediately for ventilation to clear the air, switch off gas at the mains
(meter or tank) and request assistance from the manufactorer’s Technicians.
Too high a temperature is harmful to health and is also a waste of energy. Do not keep the rooms closed for
long periods. Periodically open windows to change air.
The first time the equipment is switched on there may be some smell or fumes caused by the evaporation of
the liquid protecting the heat exchanger during storage; this is normal and will disappear after a brief period.
It is advisable to keep the room ventilated.
If the equipment remains idle for long periods
•put the main electrical switch at “off”
close the main fuel supply tap.
This instruction manual is an integral part of the equipment and so must be carefully kept at all times and
must ALWAYS accompany the equipment if it is goes to another owner or user or if it is transferred to
another plant.
If the instruction booklet is damaged or lost ask for another one from manufactorer’s local technical dept.
Repairs and maintenance must be carried out by manufactorer’s technical dept. of by qualified staff as
indicated in this booklet. Do not make modifications to or tamper with the equipment as this may cause
dangerous situations to arise and the manufacturer will no longer be responsible for any damage caused.
The plant and utilities must be connected and affixed properly (i.e. gas piping, electrical supply etc.) and
must not cause obstructions which may be tripped over.
The laws, standards, directives and technical rules referred to in this booklet are only for your information
and shall be considered valid only as of the time of going to press. Any new provisions which come into
effect, or any amendments to current provisions, shall not give rise to any obligations on the part of
manufactorer as against third parties.
The manufactorer is responsible for its product’s compliance with the laws, directives or building standards
in force at the time of its sale. The design engineer, installer and user are respectively, and entirely,
responsible for their awareness of and observance of the legislative provisions and standards dealing with
plant design, installation, the working and maintenance of the equipment.

4| Gas Space Heater SUPERCIKKI 80
The manufactorer shall not be held liable for any failures to observe the instructions contained in this
booklet, for the consequences of any handling or usage not specifically provided for or for any translations
which may be subject to erroneous interpretation.
The equipments have to be equipped only with original accessories. The manufactorer shall not be held
liable for any damage due to improper use of the equipment to the use of not original materials and
accessories.
The electrical installation must foresees proper electrical protections individual and independent for
every equipment, that in case of accidental damage, could operate on the single equipment, avoiding to
interfere with other equipment possibly connected to the installation.
BASIC SAFETY RULES
We remind you that the use of products using electrical energy, gas or heating oil require the observance of
some basic safety rules, including the following::
The unassisted use of air heaters by children or other vulnerable persons is forbidden.
The equipment must not be touched with naked feet or wet or damp parts of the body.
Cleaning and maintenance operations on the equipment must be carried out only when the equipment is
switched off with the main electrical switch in the “off ” position, and with the fuel supply cut off.
It is forbidden to interfere with or alter the safety or regulatory systems without prior authorisation and
without following the manufacturer’s instructions.
It is forbidden to pull or twist the electric cables coming out of the equipment, even if the equipment is
disconnected from the mains electricity supply. Before entering the access doors to the internal parts of the
equipment the main switch must be turned to “off ”.
It is forbidden to throw away, abandon or leave the packaging material (cardboard, fasteners, plastic bags
etc.) within the reach of children, as they may be a source of danger.
It is forbidden to install the equipment near to inflammable materials or where there are aggressive agents
in the atmosphere.
It is forbidden to install the equipment in rooms with inflammable atmosphere.
It is forbidden to install the equipment in rooms not enough airy.
It is forbidden to put objects on top of the equipment or push them inside the body shell grill and exhaust
discharge ducts.
It is forbidden to touch the exhaust flue as it may reach temperatures which are dangerously high to the
touch during normal working.
It is forbidden to use adapters, multiple sockets and extension cables for the equipment’s electrical
connection
IDENTIFICTION OF THE EQUIPMENT
The equipment is identifiable by the Technical Plate bearing its main technical and performance details.
If the plate is lost or damaged ask for a duplicate from manufactorer’s technical assistance dept.
IDENTIFICATION DATA OF MANUFACTURER
WARM AIR HEATER
Model
Registration n°
Country
Cod. PIN
Category
Codex
Type
Year
Nominal thermal capacity (1)
kW
Fan electrical supply
kW
Electrical supplì
Max. current absorbed
A
Air flow
m3/h
Protection rating
GAS TYPE
Pressare supply
mbar
Nozze supply
mbar
Nozze diameter
mm
Gas consumption
m3/h
(1) Data referred to P.C.S.

Livestock
| 5
Climate HousingDrinkingFeeding
IDENTIFICTION OF THE EQUIPMENT
The equipment is identifiable by the Technical Plate bearing its main technical and performance details.
If the plate is lost or damaged ask for a duplicate from manufactorer’s technical assistance dept.
IDENTIFICATION DATA OF MANUFACTURER
WARM AIR HEATER
Model
Registration n°
Country
Cod. PIN
Category
Codex
Type
Year
Nominal thermal capacity (1)
kW
Fan electrical supply
kW
Electrical supplì
Max. current absorbed
A
Air flow
m3/h
Protection rating
GAS TYPE
Pressare supply
mbar
Nozze supply
mbar
Nozze diameter
mm
Gas consumption
m3/h
(1) Data referred to P.C.S.

6| Gas Space Heater SUPERCIKKI 80
DESCRIPTION OF THE EQUIPMENT
This equipment is a device which provides with a room air heating using the thermic powerproduced by the
gas combustion.
The airto beheated isaspirated from the equipment through a centrifugal fan, then is mixed with
combustionproducts, originated by a sofisticated burner, absorbing the heat.
Seen that the treated air volume is muchmore higherthanthe real need of oxygenofthe combustion, the
hot aircontains avery little concentration of carbondioxide.
This system permits to obtain an equipment with:
•Max heating capacity;
•Low thermic inertia;
•contained dimensions and weight;
•Simple structure;
•Max reliability.
This equipment runs on gas fuel and is applied for:
•Livestock breeding farms
•Mushroom farms
•Greenhouses
•Emergency heating
GENERAL STRUCTURAL CHARACTERISTICS
Externl casing
The external casing consists of removable panels in pre-painted steel, it assures an electrical protection rate
suitable also for outdoor installation. It also includes
•A burner compartment which is totally sealed off, with an inspection door.
•An inspection door to access the motor vain and electrical control box, to open with a tool.
Term inal air diffuser
Such appliance, installed on the hot air outlet, allows a horizontal and vertical regulation of the flow, to
adapt it to the geometric characteristics of the space to be heated.
Fan
It is a radial fan with a high capacity and low sound pressure it is installed down stream of the burner.
Flow sw itch
Located at the warm air outlet. It checks the correct function of the fan.
Security therm ostats
There are two thermostats and they are located near the hot air outlet.
-Regulation thermostat TR stops the running the burner in case of overheating. The recovery is
automatic (bimetallic type), calibration 177°C)
-Security limit thermostat LM stops the running of the burner in case of overheating. The recovery is
manual using a special button located on the right side of the electric b (liquid expansion type,
calibration 200°C)
As solenoid valve
The multifunctional safety and regulatory gas solenoid valve consists of:
•A safety solenoid valve
•A regulating solenoid valve
•A pressure regulator (depending on the country destination)
•A gas filter
Burner assembly
Consisting of:
•Gas injector
•Cast iron Multigas burner
•Ignition electrodes
•Flame detection electrode
Control and protection equipm ent
This is electronic with ionisation flame detection circuits and capacitive discharge ignition.
The equipment controls and monitors the working of the equipment, taking care of the following tasks:
•Checks that flow switch is the rest position, to permit burner ignition only if the ventilator is working
really
•Pre purges the combustion chamber
•Controls the gas solenoid valve
•Controls burner ignition
•Shuts off the gas valve if there is any fault in the monitored systems. In this case the equipment locks
out and can be only be reset manually by pressing the red light on the front of the equipment.
The heater has been designed to the installed also at the exterior and the used materials have been chosen
to satisfy this specific claim, it is moreover tested and calibrated in the factory and approved by an Internal
Quality System.

Livestock
| 7
Climate HousingDrinkingFeeding
Burner assembly
Consisting of:
•Gas injector
•Cast iron Multigas burner
•Ignition electrodes
•Flame detection electrode
Control and protection equipm ent
This is electronic with ionisation flame detection circuits and capacitive discharge ignition.
The equipment controls and monitors the working of the equipment, taking care of the following tasks:
•Checks that flow switch is the rest position, to permit burner ignition only if the ventilator is working
really
•Pre purges the combustion chamber
•Controls the gas solenoid valve
•Controls burner ignition
•Shuts off the gas valve if there is any fault in the monitored systems. In this case the equipment locks
out and can be only be reset manually by pressing the red light on the front of the equipment.
The heater has been designed to the installed also at the exterior and the used materials have been chosen
to satisfy this specific claim, it is moreover tested and calibrated in the factory and approved by an Internal
Quality System.

8| Gas Space Heater SUPERCIKKI 80
STRUCTURE
The heater consists of:
1.
Multigas burner
2.
Flame detection electrode
3.
Ignition electrodes
4.
Gas injector
5.
Gas solenoid valve
6.
Centrifugal fan
7.
Electric board
8.
Red light button
9.
Automatic safety thermostat
10.
Flow switch
11.
Manual safety thermostat
12.
Terminal air diffuser
13.
Casing
14.
Hoisting eyebolts
15.
Fan motor
16.
Device mixer air-gas
TECHNICAL DATA
DESCRIPTION
UNIT OF MEAS.
DATA
Nominal thermal capacity (1)
kW
80,0
kcal/h
68.800
Air flow
M3/h
2.000
Thermal haed
°K
∼145
Throw distance
m
30
Sound pressare level (2)
DB(A)
64
Type
A2
Electrical supply
230V 50Hz ∼
Power of centrifugal fan motor
kW
0,373
Centrifugal fan motor absorption
A
3,0
Condenser capacity
microF
10
RPM of centrifugal fan
U/min’
1.350
Electrical protection rating
IP
44
Field of working
-Temperature
°C
-15 / +35
-Relative humidity (at 30°C not condensing)
%
95
Net weight
kg
63
Gas supply pressure
-Natural gas G20
mbar
20
-Propane gas G31
mbar
37
-Butane gas G30
mbar
30
Gas injector diameter
-Natural gas G20
mm
7,25
-Propane gas G31
mm
4,30 (6)
-Butane gas G30
mm
4,30 (6)
Injector gas pressure
-Natural gas G20
mbar
12,5
-Propane gas G31
mbar
35
-Butane gas G30
mbar
26
Gas consumption
-Natural gas G20 (3)
m3/h
7,62
-Propane gas G31(4)
m3/h
3,01
-Butane gas G30 (5)
m3/h
2,29
Nominal thermal capacity referred to a lower thermic power (P.C.I) = 72 kW
1) Data referred to higher thermic power (P.C.S.)
2) Measured in a typical installation at a distance of 3 metres.
3) Consumption under the following conditions: 1013 mbar, 15°C, P.C.S. 37,78 MJ/m3
4) Consumption under the following conditions 1013 mbar, 15°C, P.C.S. 95,65 MJ/m3
5) Consumption under the following conditions: 1013 mbar, 15°C, P.C.S. 125,81 MJ/m3
6) To improve the reliability of the equipment, even under heavy running conditions (reduced air flow, combustion gas with
different thermic power, etc), an injector with 4,05 mm. dia. Is istalled.
Note:
For G.L.P. gas (mixture G31 and G30) the gas supply pressure has to be 30 mbar

Livestock
| 9
Climate HousingDrinkingFeeding
TECHNICAL DATA
DESCRIPTION
UNIT OF MEAS.
DATA
Nominal thermal capacity (1)
kW
80,0
kcal/h
68.800
Air flow
M3/h
2.000
Thermal haed
°K
∼145
Throw distance
m
30
Sound pressare level (2)
DB(A)
64
Type
A2
Electrical supply
230V 50Hz ∼
Power of centrifugal fan motor
kW
0,373
Centrifugal fan motor absorption
A
3,0
Condenser capacity
microF
10
RPM of centrifugal fan
U/min’
1.350
Electrical protection rating
IP
44
Field of working
-Temperature
°C
-15 / +35
-Relative humidity (at 30°C not condensing)
%
95
Net weight
kg
63
Gas supply pressure
-Natural gas G20
mbar
20
-Propane gas G31
mbar
37
-Butane gas G30
mbar
30
Gas injector diameter
-Natural gas G20
mm
7,25
-Propane gas G31
mm
4,30 (6)
-Butane gas G30
mm
4,30 (6)
Injector gas pressure
-Natural gas G20
mbar
12,5
-Propane gas G31
mbar
35
-Butane gas G30
mbar
26
Gas consumption
-Natural gas G20 (3)
m3/h
7,62
-Propane gas G31(4)
m3/h
3,01
-Butane gas G30 (5)
m3/h
2,29
Nominal thermal capacity referred to a lower thermic power (P.C.I) = 72 kW
1) Data referred to higher thermic power (P.C.S.)
2) Measured in a typical installation at a distance of 3 metres.
3) Consumption under the following conditions: 1013 mbar, 15°C, P.C.S. 37,78 MJ/m3
4) Consumption under the following conditions 1013 mbar, 15°C, P.C.S. 95,65 MJ/m3
5) Consumption under the following conditions: 1013 mbar, 15°C, P.C.S. 125,81 MJ/m3
6) To improve the reliability of the equipment, even under heavy running conditions (reduced air flow, combustion gas with
different thermic power, etc), an injector with 4,05 mm. dia. Is istalled.
Note:
For G.L.P. gas (mixture G31 and G30) the gas supply pressure has to be 30 mbar

10 | Gas Space Heater SUPERCIKKI 80
ACCESSORY
The following accessories are available on request:
•Supporting brackets
•Sealed electronic room thermostat
•Air recirculating unit with air camper
•Outlet air duct with small overpressure air shutter
ELECTRICAL PANEL COMPONENTS
Il The BOX comes complete with the electrical panel which consists of the following components:
1. Box housing
2. Cable gripping glands
3. Terminal block
4. Electronic checking and control unit
5. Centrifugal fan power control relay
6. Manual reset safety thermosta
7. Luminous equipment release button
8. Cable for centrifugal fan entry cable
In ther version with selector switch a 3 position changeover switch and a supplementary
relay.
WIRING DIAGRAM WITHOUT CHANGEOVER SWITCH VERSION
Electrical diagram for electrical supply single phase, phase-neutral
L N 1 23456 7
A2
NO
COM
F
A1
J3
J1
C
2
TA
LM
FL
TR
8 9
J4
J5
J7
J6
RV
MC
PLS
PR
EI
CA
EV2
EV1
MV
RESET
ST
IMT
230V 50Hz
Fase+Neutro+Terra
MC Electrical terminal block
FSafety fuse 6,3 A (∅5 x 20) delayed for motors ignition
PLS Luminous release button
LM Manual reset limit thermostat
PR Electronic control and checking unit
RV Relay centrifugal power fan motor
CA Hot surface ignition electrode
EI Flame detection electrode
MV Fan motor
FL Flow switch
EV1 Gas solenoid valve 1
EV2 Gas soneloid valve 2
TR Safety thermostat automatic reset
ST (*) Eventual contact for eventual fire barrier lock
RESET (*) Remote display and reset
TA (*) Room thermostat contact
IMT (*) Magnetothermic switch
(*) Not included in the delivery , it should be installed by the customer or the fitter.
Attention!
The electronic unit needs for a correct function an electric feed with neutral. Does this electrical line
not exist; it is necessary to install an insulation transformer.
ACCESSORY
The following accessories are available on request:
•Supporting brackets
•Sealed electronic room thermostat
•Air recirculating unit with air camper
•Outlet air duct with small overpressure air shutter
ELECTRICAL PANEL COMPONENTS
Il The BOX comes complete with the electrical panel which consists of the following components:
1. Box housing
2. Cable gripping glands
3. Terminal block
4. Electronic checking and control unit
5. Centrifugal fan power control relay
6. Manual reset safety thermosta
7. Luminous equipment release button
8. Cable for centrifugal fan entry cable
In ther version with selector switch a 3 position changeover switch and a supplementary
relay.