Playworld XX0702 User manual

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 1 of 14
Installation Instructions
Playworld Systems®
Models XX0702 and XX0702S
PlayForm 7 Mother
In-Ground and Surface Mount
Installation Preparation
Recommended Crew: ........................... Four (4) adults
Installation Time (In-Ground): ................ 9.5 man-hours
Installation Time (Surface Mount): ........ 8 man-hours
Concrete Required: ............................... 0.36 cubic yard (0,30 cubic meters)
Use Zone: .............................................. Refer to Master Drawing
User Group Age (years): ....................... ASTM/CSA: 5-12, EN: 6-14
Assembly View (representative structure)
ICON KEY
Fully Tighten
Hardware
Add 1 Drop of
Thread Locking Adhesive
Do Not Fully Tighten
Hardware Pour Concrete
Drill Dig Footing Holes
Hammer Critical Fall Height

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 2 of 14
Top View
Elevation Views XX0702
Footing Diagram
91.3" (2319 mm)
KEY
Position Unit of Measurement
Top # Inches
Bottom # [Millimeters]
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Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 3 of 14
KEY
Position Unit of Measurement
Top # Inches
Bottom # [Millimeters]
91.3" (2319 mm)
Top View
Footing Diagram
Elevation Views XX0702S
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Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 4 of 14
(In-Ground Mount
Follow the details in alphabetical order. For clarification, each detail references the
step description. The step descriptions start on page 9.
Detail B
Step 5
(In-Ground Mount Only)
Attach the footing legs to the frame assembly.
Detail A
Step 4
Attach the left and right legs to the Mother frame.
3/8" x 4-1/2"
Button Head Bolt
BAE06685
(2 Total)
3/8" Barrel Nut
BAE0632
(2 Total)
Footing Leg
AFR1717
(3 Total) 1/2" Hex Lock Nut
BAE0720
(10 Total)
1/2" Flat Washer
BAE0690
(20 Total)
1/2" x 1-1/2"
Button Head Bolt
BAE0687
(10 Total)
4 connections
this leg
3 connections
each leg
Mom Frame
AFR1687
(1 Total)
Right Leg
AFR1686
(1 Total)
Left Leg
AFR1688
(1 Total)

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 5 of 14
Frox balls
Rope
Rope Casting
Detail C
Step 6
Attach the rope castings to the ends of the ropes.
Remove the frox balls from the
ends of the rope. Balls are
grooved and will slide apart.
Insert the end of each rope
through a rope casting.
Re-attach the frox balls to
the ends of the rope.
Casting
AAU0836
(6 Total)
66.82" Rope
AMC0711
(1 Total)
87.73" Rope
AMC0712
(1 Total)
47.96" Rope
AMC0710
(1 Total)
Mom Rope
AMC0713
(1 Total)
Rope Casting
AAU0837
(1 Total)
Rope Casting
AAU0836
(2 Total)
Rope Cap Plate
APL2255
(12 Total)
Note: This end of
the rope will connect
to the Mother frame. Note: This
casting will
connect to the
right leg.
Note: These ropes
will attach to the
left and right legs.
Shown in the correct
order for placement
on frame.
1/4" x 1/2"
Button Head Bolt
BAE01521
(24 Total)
Note: This
casting will
connect to the
left leg.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 6 of 14
3/8" x 3/4"
Button Head Bolt
BAE0659
(48 Total)
3/8" Flat Washer
BAE0595
(48 Total)
Frame
Detail D
Step 7
Attach the rope castings to the left and right
legs and to the Mother frame.
3/8" x 1-1/4"
Button Head Bolt
BAE0666
(44 Total)
3/8" Heavy Hex Nut
BAE0112
(44 Total)
Hammock
AMC0694
(1 Total)
Membrane Casting
AAU0169
(44 Total)
Mom Rope
AMC0713
AAU0836
(repeat on
opposite side)
AAU0835 AAU0837
AAU0837
Detail E
Step 8
Attach the hammock to the Mom rope.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 7 of 14
Handhold
AAU0829
(8 Total)
3/8" x 1-1/4"
Button Head Bolt
BAE0666
(16 Total)
Frame
Detail F
Step 9
Attach the small handholds to the top and the side of the Mother
frame.
AAU0829
AAU0829

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 8 of 14
Align the holes in the casting
with those in the frame.
End Cap Assembly
ASY0451
(2 Total)
Detail G
Step 12
Attach the end cap assembly to the ends of the Father frame.
3/8" x 1"
Button Head Bolt
BAE0664
(6 Total)

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 9 of 14
Notes Before You Begin: Do not over tighten bolts during assembly, only snug
tighten them until assembly is complete. Do not install bolt caps until the structure
is completely assembled and properly footed.
Carefully read and understand these installation instructions before you
begin.
Step 1: Before attempting to assemble your equipment, please review all
installation information carefully. Should you experience any diffi culty during the
installation process, please call us at the phone number shown on the last page
of these instructions.
Step 2: Separate and identify all components and hardware.
Step 3: Excavate or prepare footings as shown in the Footing Details in the
Guidelines at the beginning of this instruction booklet. Use the Support Post
Footing Detail for the in-ground model.
Step 4: Attach the left and right legs to the Mother frame. See Detail A. Slide
the left and right legs into the Mother frame. Align the holes in the legs with the
holes on the Mother frame. Select the appropriate hardware, and attach as shown.
Fully tighten the connections according to the tightening torque specifi cations.
Step 5 (In-Ground Mount Only): Attach the footing legs to the frame assembly.
See Detail B. Select the three footing legs, appropriate hardware, and attach as
shown. The footing legs attaching to the left and right legs have three hardware
connections each. The footing leg attaching to the frame assembly has four
hardware connections.
Step 6: Attach the rope castings to the ends of the ropes. See Detail C. Remove
the frox balls from the ends of the ropes. The balls are grooved and will slide
apart. Insert the end of each rope through a rope casting and re-attach the frox
balls to the ends of the ropes. Refer to page 5 for the correct part identifi cation
of the rope castings on the ropes. Place the rope cap plates on the back of the
rope castings, aligning the holes on the plate and casting, apply a drop of thread
locking adhesive to the bolt threads, and attach as shown. There are two hardware
connections per plate. Fully tighten the connections according to the tightening
torque specifi cations.
Step 7: Attach the rope castings to the left and right legs and to the Mother frame.
See Detail D. Align the holes in the casting with the holes on the frame, apply a
drop of thread locking adhesive to the bolt threads, and attach as shown. There
are four connections per casting. Refer to page 6 for the correct placement of
the castings on the legs and frame.
Step 8: Attach the hammock to the Mom rope. See Detail E. Place a connector
on the top and bottom of the rope, ensuring the holes in the connectors are aligned
with the holes on the hammock. With the holes aligned, the Mom rope should
lay in the curved insert in the connectors. Select the appropriate hardware, and
attach as shown. Note - the bolts should be inserted through the top connector
with the nuts on the bottom connector. There are two hardware connections
per connector. Fully tighten the connections according to the tightening torque
specifi cations.
Step 9: Attach the small handholds to the top and the side of the Mother frame.
See Detail F. Select the handholds and the appropriate hardware, apply a drop
of thread locking adhesive to the bolt threads, and attach as shown. There are
two hardware connections per handhold. Fully tighten the connections according
to the tightening torque specifi cations.
Step 10: Finish assembling the other components and attaching any other belts
or ropes between components.
Final Details.
Step 11: Plumb and level the component. Tighten all fasteners. Fully tighten all
fasteners according to tightening torque specifi cations.
Torque Specifi cations:
Bolts and nuts - Snug tighten and then tighten an additional one half turn.
(In-Ground Mount Only): Block and brace for concrete. Pour concrete after all
equipment has been assembled. Allow 72 hours for concrete to completely cure.
(Surface Mount Only): Bolt down all surface mount supports in accordance with
specifi cations provided by your registered structural engineer.
Important Note: Surface mount hardware is not supplied. Customer is responsible
for concrete base and for providing surface mount hardware as specifi ed by a
registered structural engineer for each specifi c project application.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 10 of 14
Step 12: Attach the end cap assembly to the ends of the Mother frame. See
Detail G. Insert the end cap assembly into the ends of the 8" frame, aligning the
holes in the castings with those in the frame. Select the appropriate hardware,
attach a drop of thread locking adhesive to the bolt threads, and attach as shown.
There are three hardware connections per casting. Fully tighten the connections
according to the tightening torque specifi cations.
Step 13: For areas complying with ASTM standard F1487 or the CSA Z-614,
apply the age appropriate label to the component at eye level.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 11 of 14
Bill of Materials
ZZXX0702 - PLAYFORM 7 MOTHER IN-GROUND MOUNT
PART NO. DESCRIPTION QTY.
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.
AAU0169 MEMBRANE CASTING 44
AAU0829 SMALL MOHAWK PLAYFORM 7 8
AAU0835 ROPE CASTING FOR 3.50" TUBING 1
AAU0836 ROPE CASTING FOR 5.00" TUBING 8
AAU0837 ROPE CASTING FOR 8.00" TUBING 3
AAU0839 COVER CASTING FOR 12.00" BELT 3.50" O.D. TUBING 1
AAU0840 COVER CASTING FOR 12.00" BELT 8.00" O.D. TUBING 5
AFR1686 MOM LEG (RIGHT) 1
AFR1687 FRAME - MOM 1
AFR1688 MOM LEG (LEFT) 1
AFR1717 FRAME - 5.00" O.D. FOOTING LEG 3
AMC0694 HAMMOCK - MOM 1
AMC0710 ROPE - .63" O.D. x 47.96" 1
AMC0711 ROPE - .63" O.D. x 66.82" 1
AMC0712 ROPE - .63" O.D. x 87.73" 1
AMC0713 ROPE - MOM 1
APL2255 PLATE - ROPE CAP 12
APL2265 PLATE - 6.75" x 1.50" x 7 GA 6
APL2275 PLATE - 11.50" x 1.50" x 12 GA 6
ASY0451 PLAYFORM 7 END CAP ASSEMBLY 2
BAD0085 THREAD LOCKING ADHESIVE 5
BAE0112 NUT - 3/8"-16 HEAVY HEX 44
BAE0595 WASHER - 3/8" SAE FLAT 96
BAE0632 NUT - 3/8"-16 x 1.25 BARREL w/PATCH 2
BAE0659 BOLT - 3/8"-16 x .75" BUTTON HEAD - SS 48
BAE0664 BOLT - 3/8"-16 x 1.00" BUTTON HEAD - SS 6
BAE0666 BOLT - 3/8"-16 x 1.25" BUTTON HEAD - SS 97
BAE0687 BOLT - 1/2"-13 x 1.50" BUTTON HEAD - SS 10
BAE0690 WASHER - .531" I.D. x 1.250" O.D. x .060" THICK 20
BAE0720 NUT - 1/2"-13 LOCK 10
BAE0900 WRENCH - 5/32" SHORT HEX KEY 1
BAE0906 TOOL - 5/16 SHORT HEX KEY WRENCH 1
BAE0922 TOOL - TT 45 L WRENCH 2
BAE01521 BOLT - 1/4"-20 x .50" BUTTON HEAD - SS 24
BAE06645 BOLT - 3/8"-16 x 1.50" BUTTON HEAD - SS 12
BAE06685 BOLT - 3/8"-16 x 4.50" BUTTON HEAD - SS 2
ALB0025 LABEL - AGE APPROPRIATE SHEET 1

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 12 of 14
Bill of Materials
ZZXX0702S - PLAYFORM 7 MOTHER SURFACE MOUNT
PART NO. DESCRIPTION QTY.
AAU0169 MEMBRANE CASTING 44
AAU0829 SMALL MOHAWK PLAYFORM 7 8
AAU0835 ROPE CASTING FOR 3.50" TUBING 1
AAU0836 ROPE CASTING FOR 5.00" TUBING 8
AAU0837 ROPE CASTING FOR 8.00" TUBING 3
AAU0839 COVER CASTING FOR 12.00" BELT 3.50" O.D. TUBING 1
AAU0840 COVER CASTING FOR 12.00" BELT 8.00" O.D. TUBING 5
AFR1686 MOM LEG (RIGHT) 1
AFR1687 FRAME - MOM 1
AFR1688 MOM LEG (LEFT) 1
AMC0694 HAMMOCK - MOM 1
AMC0710 ROPE - .63" O.D. x 47.96" 1
AMC0711 ROPE - .63" O.D. x 66.82" 1
AMC0712 ROPE - .63" O.D. x 87.73" 1
AMC0713 ROPE - MOM 1
APL2255 PLATE - ROPE CAP 12
APL2265 PLATE - 6.75" x 1.50" x 7 GA 6
APL2275 PLATE - 11.50" x 1.50" x 12 GA 6
ASY0451 PLAYFORM 7 END CAP ASSEMBLY 2
BAD0085 THREAD LOCKING ADHESIVE 5
BAE0112 NUT - 3/8"-16 HEAVY HEX 44
BAE0595 WASHER - 3/8" SAE FLAT 96
BAE0632 NUT - 3/8"-16 x 1.25 BARREL w/PATCH 2
BAE0659 BOLT - 3/8"-16 x .75" BUTTON HEAD - SS 48
BAE0664 BOLT - 3/8"-16 x 1.00" BUTTON HEAD - SS 6
BAE0666 BOLT - 3/8"-16 x 1.25" BUTTON HEAD - SS 97
BAE0900 WRENCH - 5/32" SHORT HEX KEY 1
BAE0922 TOOL - TT 45 L WRENCH 2
BAE01521 BOLT - 1/4"-20 x .50" BUTTON HEAD - SS 24
BAE06645 BOLT - 3/8"-16 x 1.50" BUTTON HEAD - SS 12
BAE06685 BOLT - 3/8"-16 x 4.50" BUTTON HEAD - SS 2
ALB0025 LABEL - AGE APPROPRIATE SHEET 1
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 13 of 14
Fasteners
• Inspect for loose fasteners.
Tightening torque specifi cations are:
Bolts and Nuts: Snug tighten and tighten an additional
one-half turn.
• If during the maintenance process a bolt needs to be
removed from a part or parts, it will be necessary to apply
a drop of liquid thread lock / loctite to the bolt before
reinstallation.
• Inspect for missing, worn or broken fasteners. If any
missing, worn or broken fasteners are found, refer to the
installation instructions for proper replacement fastener.
If any damage is detected, barricade equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Castings
• Inspect the aluminum castings to insure they are properly
secured to the component.
• Visually inspect the castings for cracks or breakage. If
any damage is detected, barricade the equipment to
prevent use until repair is completed. Contact your sales
representative immediately for a replacement part.
Welds
• Inspect all welded joints. If any broken welds are detected,
barricade equipment to prevent use until repair is
completed. Contact your sales representative immediately
for a replacement part.
Finish
• Inspect metal parts for fi nish damage.
To repair painted surfaces, sand damaged area with
sandpaper and wipe clean. Mask area and paint with
primer and allow to dry. Paint primed area with color-
matching paint and allow to dry. Recoat area with color-
matching paint if required. Drying time is approximately
8 hours between coats.
Equipment Maintenance
Playworld Systems®
Models XX0702 and XX0702S
PlayForm 7 Mother
In-ground and Surface Mount
Footings
• Inspect component to be solid in footing and secure. If
any damage is detected, barricade equipment to prevent
use until repair is completed.
Surfacing
• Refer to the specifi c surfacing maintenance detail sheet
for additional information.
Replacement Parts
• Refer to your installation instructions to obtain replacement
part number.
• Contact your sales representative or call Playworld
Systems’ Customer Service for a replacement part.
1000 Buffalo Road • Lewisburg, PA 17837
www.playworldsystems.com
For Customer Service, Call
800-233-8404 or
570-522-9800 OUTSIDE U.S.

Installation Instructions
Model XX0702 and XX0702S
ECN2699
Page 14 of 14
Inspection Form
• Be sure that you are using a copy of this Inspection Form and not your original.
• Use the Inspection Codes listed below and record condition of equipment at time of
examination on the Inspection Checklist.
• Document any item from the Inspection Checklist that will require maintenance along with
any corrective action on the Maintenance Schedule.
• Be sure to include appropriate dates and signatures on each section to properly document
maintenance procedure.
Preventive Maintenance
. . . for Safety's Sake!
Repairer: Name (Please Print) __________________________________ Signature:________________________________________ Date:___ /___ /___
MAINTENANCE SCHEDULE
Item in Question Description of Problem Corrective Action Date
Inspector: Name (Please Print) __________________________________ Signature:_________________________________________ Date:___ /___ /___
Inspection Codes
P = Pass F = Fail
NA = Not Applicable
INSPECTION CHECKLIST Frequency
Inspection
Code Date
Date Repairs
Completed
Inspect metal parts for structural and fi nish damage. Medium
Inspect for loose, missing, worn, or broken fasteners. High
Inspect footing to insure support is secure and footing is not damaged. Low
Inspect surfacing to insure proper depth and distribution. High