POK Froggy 2.5 User manual

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
FROGGY 2.5"
Code article : 29601
Presentation
Doc 1741 EN
Overall dimensions
Options
Exploded view
Bill of materials
Maintenance
Manual
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr 1
Presentation
Doc 1741 EN
Outlet with stream shaper
max flow rate 2000 LPM
Locking device for stabilizating legs
Fastening ring
Storz A/110 Coupling
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
Presentation
Filter in
stainless steel
Ergonomic
operating handle
Anti-slipping ground spikes
in stainless steel
Stabilizating legs
2
Doc 1741 EN
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
OpenClose
+30°
-30°
+25°
+85°
Ergonomic operating handle.
Switch from one position to the other
( Picture 1).
Operating position Carrying position
The valve may be opened and closed by
means of the operating handle.
Waterway of 75mm (3’’).
2000 LPM at the diffuser outlet, swivel,
horizontal travel: and±30° vertical travel:
+25° à +85°. (Picture 3)
The change in orientation is obtained
by reducing the flow rate. (Picture 2)
Presentation
Picture 1Picture 2
Picture 3
3
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Rev-A : 27/12/11
is obtained by a ±180°handle rotation

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
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Overall dimensions
Doc 1741 EN
Folded position :
Operating position :
Weight :11 kgs
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr 5
Exploded View
Doc 1741 EN
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr 6
Bill of materials
Doc 1741 EN
REP QTE DESIGNATION REF REP QTE DESIGNATION REF
1 1 Body 29605 31 4 Spike of stabilizating leg 17988 2 1 Gasket Ø158,34 x Ø3,53 32 1 Sheath of legs locking device 10901 3 1 Ball 29638 33 1 Spring of legs locking device 10900 4 1
Screwtop
29607 34 1 Piston of legs locking device 10899
5 14 Screw CHC M6-20 35 1 Double turn ring 6 1 Gasket R58 36 1 Gasket carrying ring 29613 7 2 Gasket Ø142,47 x Ø3,53 37 1 Gasket R51 8 2 Sphere support 29609 38 1 Gasket for inlet Ø75Ball valve shutoff 29611 9 1 Stream shaper 25881 39 1 Inlet coupling male thread 4’’ BSP 29614
10 1 Ball valve shutoff Ø75 29610 40 1 Filter DN100 13645 11 1 Shutoff axis 16188 41 1 Fixed Storz A/110 coupling female thread G 4 H 5037 12 2 Gasket R12 41-1 1
---------- Storz A/110 coupling G 4 H (without gasket)female thread
13 1 Flat handle 14465 41-2 1 ---------- Flat gasket female thread BSP 4’’ 14 1 Screw STHC TL M8-20 41-3 1 ---------- Gasket for Storz A/110 coupling 15 1 Screw for shutoff axis 16189 42 1 Ergonomic handle 29615 16 2 Gasket R7 42-1 1 ---------- Handle body 29616 17 1 Secondary axis 10157 42-2 1 ---------- Pin G6 5x30 18 1 Screw for secondary axis 10518 42-3 1 ---------- Swivel axe 29617 19 1 Gasket Ø89 x Ø4 42-4 1 ---------- Carrying handle 29618 20 1 Gasket for b Ø75all valve shutoff 29612 42-5 1 ---------- Spring 27329 21 1 Ground plate 18009 42-6 1 ---------- Nut M10 22 2 Stop for stabilizating legs 10989 42-7 1 ---------- Screw H M10 23 2 Stabilizating legs axis 10876 42-8 1 ---------- Handle cover 12021 24 5 Screw FHC M8-16 43 2
Screw CBHC M8-25
25 12 Springs 44 2 Screw STHC TR M5-5 26 1 Left long stabilizating leg 17972 45 1 Identification tag for right back stabilizating leg 21250 27 2 Wedging washer 10916 46 1 Identification tag for left front stabilizating leg 21251 28 2 Driving wheel 10968 47 1 Identification tag for left back stabilizating leg 21252 29 2 Short stabilizating leg 17973 48 1 Identification tag for right front stabilizating leg 11078 30 1 Right long stabilizating leg 17971
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
Options
Storage base:
Storage base for monitor .in stainless steel
Item code : 20803
Weight :3.12 Kgs
Inlet options :
Collecting head, 2 inlets Storz B/75, outlet Storz
A/110.
Item code : 7995
Weight :3.87 Kgs
7
Inlet Storz A/110 DIN coupling , Storz 4’’ NFPA 1963,
swivel, female thread NST 4’’ or collecting head with non-return
valve (2 type ofinlets 2.5’’/DN65),indicate the coupling .
Doc 1741 EN
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
Options
Autokador diffuser:
Diffuser with automatic pressure regulation from 500 to 2000 LPM at 7 bars. Made inAutokador aluminium
alloy anodised with PTFE impregnation.
Item code : 22505
Weight : 3.25 Kgs
8
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Water/foam branchpipe :
Water/foam branchpipe ‘‘PowerFoam’’ 2000 LPM. Available with or without foam suction orifice.
Foam expansion 10.
Without foam orifice *: Self-educing ** :
Item code : 24038 Item code : 29152
Weight :3.06 Kgs Weight : 5.37 Kgs
Dimensions : 545 mm x 130 mm Dimensions : 545 mm x 285 mm
*The pictures above are with water/foam branchpipe ‘‘PowerFoam’’ withoutsuction.
**The water/foam self-educing branchpipes are delivered with pick-up tube.
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
User
manual
9
Doc 1741 EN
• Operating instructions:
Before any use of Froggy 2.5’’ , check if there is no missing spare part, if the case, replace them.monitor
The material is designed for a working pressure of 7 bars and a maximum pressure of 16 bars.
Froggy 2.5’’ monitor should be attached to a fixed stable point by means of the provided strap.
Before connecting the equipment to a power supply, check if the handle is in operating position (handle-
pointing outside) and the stabilizating legs are unfolded and blocked by the locking device.
Don ’t open the valve abruptly to avoid slipping of the equipment.
The change in orientation is obtained by closing the valve partly to reduce the flow rate.
After use, the stabilizating legs may be folded by pulling out the ring of the locking device.
Rev-A : 27/12/11

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
User Manual
10
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• Maintenance :
It’s important to clean Froggy 2.5’’ monitor with clean water after every use to ensure its good
functionning, check the functionning of the ball valve shutoff and the ball after every use, none of the
components should be blocked, seized up or jammed. Regularly check the equipment visually to detect.
Don ’t use corrosive substances to clean the monitor to avoid potential gaskets damage or leakages.
The warranty will not apply if you dismantle this equipment. The dismantling instructions,
given below, are a rough guide.
Don ’t modify the monitor, it can provoke its malfunctionning or even hazards.
POK SA is not liable for any damages that may be caused as a result of dismantling of the
equipment out of our workshops, its modification or bad operating.
Only POK SA is entitled to repair the material and guarantee its good functionning without danger.
However if the spare parts were replaced out of POK workshops, it is necessary to follow the
« installation» procedure to ensure the proper functionning of the equipment.
• Spare parts :
Some spare parts, for instance, gaskets or legs spikes (mark 31) may be replaced more or less often
depending on the frequency and conditions of use or storage.
Please contact our sales department to obtain our price list, after sales conditions or spare parts.
You may refer to the bill of materials for spare parts references.eclosed
Rev-A : 27/12/11
a potential leakage.

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
• How to fix a leakage of axial screws :
- Unscrew 2 screws STHC TR M5-5 (mark 44)
- Unscrew gasket-carrying ring ( 36)mark
- Pull out the gasket- carrying ring ( 36) from the inlet coupling male threaded 4’’ BSP ( 39)mark mark
- Change and lubricate (Loctite 8106) the ball valve inlet gasket Ø75 ( 38)mark
- (Loctite 8106) the gasket R51 ( 37)Change and lubricate mark
- Pull out the 2 axial screws ( 15 et 18)mark
- the handle ( 13)Pull out mark
- the ball valve ( 10)Pull out mark
- the shutoff gaskets( 17 et 11) by pushing them inside.Pull out mark
- Change the gaskets R12 and R7 ( 12 et 16)mark
- Lubricate (Loctite 8106) the gaskets R12 ( 12) and mount the shutoff gaskets ( 17 and 11)mark mark
by inserting them inside the body ( 1).mark
- Insert the ball valve ( 10)mark
- Lubricate (Loctite 8106) the gaskets R7 ( 16) without touching the screws’ thread mark 15 and 18mark
- Glue (Loctite 243) and screw the axial screws ( 18)mark
- Fix the handle ( 13) in the position « open »mark
- Glue (Loctite 243) ( 15)and screw the axial screws mark
- Glue (Loctite 243) and screw ( 36) and the inlet coupling male threadedthe gasket- carrying ring mark
- S ( 36) into the body ( 1)crew the gasket- carrying ring mark mark
- Fix 22 screws 44mark
• How to fix a leakage of the ball :
- Unscrew the 14 screws CHC M6-20 (rep.5)
- Pull out the screwtop (mark 4)
- Change the gasket R58 (mark 6)
- Change the gasket Ø142.47 x Ø3.53 (mark 7) of the screwtop (mark 4)
- Pull out the first ball bearing (mark 8)
- Dismantle the stream shaper (mark 9) and the ball (mark 3)
- Pull out the second ball bearing (mark 8)
- Change the gasket Ø142.47 x Ø3.53 ( 7)mark
- Assemble all the components: the gaskets (mark 6-7), the ball (rep.3), don’t forget to lubricate them
while assembling (Loctite 8106)
Maintenance
11
Doc 1741 EN
/!\
Caution. When assembling the shutoff axis and screws, make sure that the gaskets
mark 12 and 16 are not damaged and there is no debris stuck between pieces
/!\
Rev-A : 27/12/11
4’’ BSP (mark 39)
- Glue 14 screws CHC M6-20 (mark 5) by means of Loctite 243

POK SA - ZI Les Guignons - 10400 Nogent-sur-Seine - FRANCE
Tel : [phone] - Fax : [phone] - Email : [email protected] - Site Web : www.pok.fr
Maintenance
12
Doc 1741 EN
• Mobile components cleaning :
- Dismantle axial screws and the ball following the leakage fixing procedures above.
- Make sure none of components is damaged, if the case, replace it.
- Clean the ball and the screws with a cleaning agent.
- Clean the body (mark 1), gaskets ’ grooves and threads in particular.
- Rinse the components with clean water
- Make sure there is no dirt or debris.
- Change the gaskets and assemble the components as described in the procedures above.
• Installation procedure:
It is important to check the following points before every running of the equipment:
- Be sure there is no missing components
- Be sure none of damaged components is assembled
- Put a cap with a drain-cock on the stream shaper (mark 9) and test the nozzle under pressure
(open the drain-cock, close it when water starts to flow), slowly increase the pressure till 12 bars and
leave it under pressure for about 5 minutes. Make sure there is no leakage.
- Put the diffuser on the stream shaper (mark 9) and test the nozzle under the normal working pressure
of 7 bars. Be sure that the shutoff opens and closes smoothly.
Check the functionning of the ball (mark 3) by rotating it in all directions. No hard or blocking points
should be observed. Duration of the operation is about 10 min.
If no disfunctionning of the Froggy 2.5’’ nozzle is observed, you may start operating the nozzle.
Rev-A : 27/12/11