Polaris SCRAMBLER 500 2000 User manual

PARTS MANUAL PN 9915485 and MICROFICHE PN 9916574 3/00
SCRAMBLER 500
Model #A00BG50AA
Rev. 02
E2000 Polaris Sales Inc.

TABLE OF CONTENTS
Scrambler 500 A00BG50AA
Parts Manual
A
A-ARM/STRUT MOUNTING B9.............
AIR BOX C7...........................
C
CARBURETOR D9-10......................
CLUTCH COVER C8.....................
CONTROL PANEL A8....................
CONTROLS -
MASTER CYLINDER/BRAKE LINE B13....
CONTROLS - THROTTLE ASM./CABLE B12....
COOLING SYSTEM A9...................
CRANKCASE D4.......................
CRANKSHAFT and PISTON D7.............
CV JOINT B5..........................
CYLINDER D5-6..........................
D
DECALS B1...........................
DRIVE CLUTCH B14......................
DRIVEN CLUTCH C1.....................
E
ELECTRICAL/TAILLIGHT C9...............
ENGINE MOUNTING A11-12..................
EXHAUST SYSTEM A10...................
F
FOX SHOCK, GAS, RESERVOIR D2.........
FRONT BRAKE B8......................
FRONT BUMPER and SHIELDS A7..........
FRONT CAB A5........................
FRONT HOUSING B3-4....................
FRONT STRUT B6......................
FRONT WHEEL B7......................
FUEL PUMP E3........................
FUEL TANK A14.........................
G
GEAR SELECTOR D1....................
GEARCASE C11-14.........................
GEARCASE/BRAKE
and CHAIN COVER MOUNTING C2......
H
HANDLEBAR/HEADLIGHT B10.............
I
INTAKE and EXHAUST D8................
M
MAGNETO E1..........................
O
OIL FILTER D14.........................
OIL PUMP D13..........................
OIL TANK A13..........................
P
PROP SHAFT B2.......................
R
REAR BRAKE MASTER CYLINDER C4.......
REAR CAB A6.........................
REAR CALIPER MOUNTING C3............
REAR WHEEL DRIVE C5.................
RECOIL STARTER D11....................
S
SHOCK VALVING D3.....................
STARTING MOTOR E2...................
STEERING POST B11.....................
SWING ARM/SHOCK MOUNTING C10........
T
TOOL KIT E4..........................
W
WATER PUMP D12.......................
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

2000 SCRAMBLER 500 SPECIFICATIONS
BRAKES
Type - Front
Type - Rear
Type - Auxiliary
Type - Parking
Hydraulic Disc
Hydraulic Disc
Hydraulic Disc
Hydraulic Lock, All Wheel
CAPACITIES
Coolant Capacity (quarts)
Fuel Tank (gallon)
Gearcase Oil (ounces)
Engine Counter Balance 10W30
Oil (quarts) Injector
Oil (quarts) Engine (OW40)
Rack, Front (pounds)
Rack, Rear (pounds)
Tongue Weight
Tow Hitch
Tow Weight
2.25
3.5
32
NA
NA
2
Accessory 30
Accessory 60
30
Accessory
850
DRIVE TRAIN
Type PVT
DRIVE CLUTCH
Center Distance (inches)
Clutch Offset (inches)
Clutch Weight
Spring Color
10
1/2
10 WH
Blue/Green
DRIVEN CLUTCH
Helix Angle
Spring Position
40°
1-1
DIMENSIONAL FEATURES
Approx. Turning Radius (inches)
Box, Cargo Bed
Box, Tool (cubic feet)
Ground Clearance (inches)
Height (inches)
Length (inches)
Seat Height (inches)
Weight (dry)
Wheel Base (inches)
Width (inches)
60
N/A
77
6.5
47
74.5
33
542
48.50
45.5
GEARCASE
Trans. Number and Type
Shift Type
Gear Reduction - Low
Gear Reduction - Reverse
Gear Reduction - High
Front Drive (ratio)
Final Drive (ratio)
Center Drive (ratio)
Axle to Axle
Chain Type
PRD
Side Lever
N/A
4.74/1
3.06/1
2:1
13/36 76P
N/A
N/A
520 O-Ring
TIRES&WHEELS
Tire Manufacturer
Tire Size - Front
Tire Size - Rear
Tire Size - Center
Tire Pressure - Front
Tire Pressure - Rear
Tire Pressure - Center
Titan
23x7x10
22x11x10
N/A
4
3
N/A
ENGINE
Engine Model Number
Engine Type
Lubrication Type
Bore & Stroke (mm)
Displacement (cc’s)
Compression Ratio
Cooling
Alternator Output
Elec. Start w/Recoil Back Up
Carburetors (no. of/size)
Main Jet
Pilot Jet
Needle Jet
Cut Away
Air Screw
Jet Needle
Ignition
Ignition (Type & Deg. BTDC)
Spark Plug Gap (inches)
Spark Plug (Type)
Exhaust
EH50PLE04
4 Cycle, Single Cylinder
Dry Sump
92.0x75
499
10:2 Full Stroke
Liquid
250W
Standard
1/BST40 (CV Type)
155
40
Y-0
NA
2.0 Turn
6H25-94-3
CDI
30 @ 3500
.028
NGKBKR5E
USFS Pending
GRAPHICS
Bumper Caps/Polyprop.
Cargo Box or Bed
Fender, Front/HDPE
Fender, Rear/HDPE
Footwell
Frame/Steel
Front Cover
Grips/TPR
Handlebar/Steel
Handlebar Cover w/Decal
Headlight Pod/HDPE
Rack, Front/Steel
Rack, Rear/Steel
Rims/Steel
Seat, Vinyl
Side Panel/HDPE
Spring, Front/Steel
Spring, Rear/Steel
Tank Cover/HDPE
Tool Box Cover/HDPE
w/lettering Color
N/A
N/A
Blazing Red
Blazing Red
Black
Black
Blazing Red
Black
Black
Black/White
N/A
N/A
N/A
Silver
Black
N/A
Fire Red
Fire Red
N/A
N/A
N/A
LIGHTS/BATTERY
Headlight (watts)
Taillight (watts)
Brake Light (watts)
Indicator Bulb
2 Dual Beam, 30/30 W
12 V/8.26 W
12 V/26.9 W
12 V/1 W
SUSPENSION
Front Type -
Front Travel (inches)
Adjustment
Rear Type -
Rear Travel (inches)
Shock
Adjustment
MacPherson Strut
8.2
-- -- -- -- --
Progressive Rate Swing Arm
10.5
Gas Charged w/Remote
Reservoir
Threaded Adjuster
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements toits products without
notice.

2000 SCRAMBLER 500 ATV PUBLICATION NUMBERS
MODEL MODEL NO. OWNER’S
MANUAL
OWNER’S
MANUAL
SUPPLEMENT
PARTS
MANUAL
PARTS
MICROFICHE
ASSEMBLY
INSTRUCTIONS
Scrambler 500 A00BG50AA 9915299 9915470 9915485 9916574 9915506

A5
FRONT CAB
Scrambler 500 A00BG50AA
8
9
14
15
7
7
14
16
17
22
23
4
18
19
20
12
13
1
1
11
21
10
14
7
2
3
15
6
5
13
E2000 Polaris Sales Inc.
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17670060 4Nut, Speed, U-Clip
25224718-067 2Bracket, Cab Mount
37517386 2Screw
41013037-067 1Frame
57621432 2Rivet, Pop
65211547-067 1Strap, Fuel Pump Mounting
77512282 24 Bolt
85432553-288 1Cover, Front, Blazing Red
92631988-288 1Cab, Front, Blazing Red
(w/Warning Decals)
10 7522026 2Screw
11 7558301 2Washer, Flat
12 7558201 2Washer, Flat
13 7621472 8Rivet
14 7542122 24 Nut, Nylok
15 7555859 16 Washer, Flat
16 5211131-067 2Bracket, Mudflap
17 5811831
5850150
1
1
Mudflap, Front, LH
Mudflap, Front, RH
18 1013083-067
1040691-067
1013249-067
1
1
2
Footpad, RH (If built before 11/22/99)
Footpad, LH (If built before 11/22/99)
Footpad (If built after 11/22/99)
19 7661825 8Rivet
20 5431484 2Trim, Footrest
21 5242525-067 2Bracket, Heel Cleat
22 5432763 1Guard, Rock
23 7515179 6Screw
3/00

A6
REAR CAB
Scrambler 500 A00BG50AA
21
8
17
30
14
3
1
31
2
20
29
19
15
18
28
26
25
23 24
13
12
6
5
22
9
10
11
16
27
2
26
20
2
21
7
2
4
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17621472 4Rivet
27555859 10 Washer, Flat
37512232 2Screw
47512242 2Screw
57041607 1Spring, Latch, Light
61040412 1Latch, Seat
75411392 1Cap, Seat Latch
82682453-070
2681769-070
1
1
Seat, Black
Covering, Seat, Black
95431986 1Tongue, Seat
10 7621479 2Rivet
11 5410414 6Bumper, Rubber
12 5211033 2Bracket, Lever Retainer
13 7621403 1Rivet
14 5810991 1Foil, Rear Cab, Small
15 7073761 1Decal - Carb Information
16 7077446 1Decal - Filter Element
17 5432820-288 1Cab, Rear, Blazing Red
18 7670057 2Nut, Speed, U-Type
19 2632275 1Shield, Muffler
20 7542122 17 Nut, Nylok
21 7517264 4Screw
22 5432831 2Plug, End Cap, Ribbed
23 5241403-067 1Guard, Clutch
24 7661638 4Rivet
25 2670133 2Reflector, Red
26 7512282 16 Bolt
27 -- -- -- -- -- -- -- 2Footpad
(See Front Cab Pg. A5, Ref. 18)
28 5850147
5850148
1
1
Mudflap, Rear, LH
Mudflap, Rear, RH
29 5211131-067 2Bracket, Mudflap
30 5810957 1Foil, Rear Cab
31 5220880 2Bracket, Rear Seat Holddown
3/00

A7
FRONT BUMPER and SHIELDS
Scrambler 500 A00BG50AA
2
1
3
5
7
6
9
17
15
20 13
19
21
8
8
11
7
13
12
4
18
11
11
16
23
24
25
10
14
22
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17558402 2Washer, Flat
27512329 2Bolt
35811675 1Plug, Frame
47547071 2U-Nut
55850141 2Shield, Deflector
61012773-067 1Bumper, Front
77542122 4Nut, Nylok
87555859 4Washer, Flat
95432378-070 1Plate, Skid, Bumper
10 7517264 4Screw
11 7517561 7Screw
12 5242694-067 2Bracket, Radiator Shield
13 7547085 7Nut, U-Type
14 7558201 2Washer, Flat
15 5242997-067 1Shield, Radiator Side, RH
16 7515399 2Screw
17 5242996-067 1Shield, Radiator Side, LH
18 7512252 2Screw
19 7670088 4Clip, Dart
20 5242683-067 1Shield, Upper Radiator
21 2670134 2Reflector, Amber
22 7621467 2Rivet
23 5131036 1Heat Sink
24 4060173 1Regulator, Rectifier
25 7512018 3Screw
9/99

A8
CONTROL PANEL
Scrambler 500 A00BG50AA
1
2
3
5
7
9
13
12
5
10
4
8
11
6
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
15430967 1Plug
24040054 1Indicator, Neutral/Reverse
34040053 1Indicator, Hot Temperature
45433534 1Cover, Key
54110264
4010278
4010321
1
1
1
Switch, Ignition (Incl. Key)
Key, Blank, Series 2000, 6700, 6800.
NOTE: Spare key must be cut from
existing key.
Key, Blank, Series 2200, 2300, 2700,
2800. NOTE: Spare key must be cut
from existing key.
65433733 1Nut, Ignition
75431976 1Panel, Control, Outer
85432090 1Nut, Ignition Switch
97512026 2Screw
10 2460723 1Harness, Indicator
11 7080229 1Nut, Choke Slide
12 5431975 1Panel, Control, Inner
13 7080746 1Cable, Choke
10/00

A9
COOLING SYSTEM
Scrambler 500 A00BG50AA
14
12
15
27
16
13
12
21 20 18
17
29
31 30
25
24
26
28
19
3
6
8
9
10
4
5
7
22
11
23
32
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17542122 2Nut, Nylok
27558301 2Washer, Flat
35432593 1Shroud, Fan, ATV
47512084 2Screw
55430743 1Cap, Overflow, Drilled
65810279 1Gasket, Overflow Cap
75431895 1Plug, Cap
82520165
5433410
1
1
Asm., Surge Tank w/Fitting
Tank, Surge
98450003-1525 1Line, Fuel
10 7052065 1Fitting, Barbed, 90 Degree
11 7080869 1Clamp
12 8450050-63 1Hose, Lower
13 5411108 1Hose, Upper
14 7080614 2Clamp, Hose
15 4010202 1Switch, Thermal
16 2511189 1Cap, Pressure
17 1240015 1Radiator, U-Flow
18 7515133 2Bolt
19 7052181 1Valve, Drain Cock
20 5020937 2Spacer, Mount, Radiator
21 3110032 2Mount, Rubber, Radiator
22 7080492 1Cable Tie
23 7670090 1Clip, Dart
24 4170013 1Motor, Fan
25 5241355-067 1Bracket, Cooling Fan
26 5242550 1Blade, Fan
27 7517475 3Screw
28 7512232 4Screw
29 5410584 2Bushing, Mount, Lower Radiator
30 7558201 3Washer, Flat
31 7547004 3Nut, Nylok
32 4010369 1Breaker, Circuit
3/00

A10
EXHAUST SYSTEM
Scrambler 500 A00BG50AA
14 15
3
2
11
10
16
1
13
12 7
6
4
5
5
5
5
8
9
7
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17515316 2Bolt
25410241 2Dampener, Vibration
35010192 2Bushing
41261006-029 1Silencer
57041804 4Spring, Exhaust
61261005-029 1Pipe, Exhaust
75243518 2Seal, Exhaust
87512232 2Screw
95242344-067 1Bracket, Exhaust
10 7542301 1Nut
11 3110064 1Mount, Torque Stop
12 7042029 1Spring, Exhaust
13 7512666 2Bolt
14 7542324 2Nut, Nylok
15 7555716 2Washer, Flat
16 5410436 2Washer, Rubber
5/99

A11
ENGINE MOUNTING
Scrambler 500 A00BG50AA
19
33
46
2
3
5
6
7
8
10 11
4
17
18
9
9
22 20
25
26
27 28 29
30
31
32
36
40
41
43
42
44 45
40
9
13
14
15
16
12
47
35
34
12
39
1
10
38
37
21
23
2
24
1
1
1
1
9

A12
ENGINE MOUNTING
Scrambler 500 A00BG50AA
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17547108 6Nut, Flange
27555823 3Washer, Flat
34010132 1Cable, Ground/Engine
47512232 1Screw
53110044 1Mount, Rubber, Top
65242674-067 1Bracket, Mount, Engine, Top
77552901 2Washer, Spring Lock
87512315 2Bolt
97080003 4Clamp, Hose, Red
10 8450040-600 AR Line, Fuel
11 8450003-1525 AR Line, Fuel
12 3084205 3Screw and Washer
13 3110032 2Mount, Radiator
14 5242258-067 1Bracket, Carburetor Mount
15 7552605 2Washer, Split Lock
16 7542105 2Nut
17 -- -- -- -- -- -- -- 1Asm., Carburetor
(See Carburetor Pg. D10, Ref. 18)
18 8360009-600 AR Line, Fuel
19 8450080-58 1Sheath, Foil, Laminated
20 1012883-067 1Mount, Rear Motor
21 7547089 2Nut, Flange, Lock
22 3110046 2Mount, Rubber
23 7517289 1Screw
24 7555815 2Washer
25 5410421 1Boot, Clutch Intake
26 7080511 1Clamp, Narrow Band
27 5430261 1Bushing
28 5210748 1Washer, Flat
29 7575202 1Washer, Interlock
30 7512566 1Bolt
31 -- -- -- -- -- -- -- 1Asm., Drive Clutch, ATV-06
(See Drive Clutch Pg. B14, Ref. 14)
32 -- -- -- -- -- -- -- 1Bracket, Retainer, Seal
(See Clutch Cover Pg. C8, Ref. 21)
33 1040688-067 1Mount, Engine
34 7515398 2Screw
35 7542324 2Nut, Nylok
36 3110067 1Mount, Rubber
37 7080474 2Clamp
38 7552603 1Washer, Spring Lock
39 7515438 1Screw
40 7080696 2Clamp
41 -- -- -- -- -- -- -- AR Hose, Engine, Lower (See Cooling
System Pg. A9, Ref. 12)
42 -- -- -- -- -- -- -- 2Nut (See Cylinder Pg. D6, Ref. 23)
43 -- -- -- -- -- -- -- 2Washer, Lock
(See Cylinder Pg. D6, Ref. 22)
44 1260994-029 1Manifold, Black
45 -- -- -- -- -- -- -- 1Gasket, Exhaust
(See Cylinder Pg. D6, Ref. 20)
46 3085822 1Engine, Short Block (EH50PLE04)
NOTE: The Short Block assembly
contains a crankcase assembly, cylin-
der and cylinder head assembly, and a
piston & crankshaft assembly. Prior
authorization required for warranty
consideration.
47 -- -- -- -- -- -- -- AR Hose, Engine, Upper (See Cooling
System Pg. A9, Ref. 13)
9/99

A13
OIL TANK
Scrambler 500 A00BG50AA
25
1
2
8
7
9
10
11
12
13
14
15
16
20
22
23
24
21
5
3
18
4
6
19
6
17
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17511848 2Screw
25211523 1Plate, Vent, Oil Tank
35830053 1Gasket, Oil Reservoir
47052163 1Fitting
55411873 1Hose, Breather
67051524 1Plug
77517102 1Bolt, Banjo
87555896 2Washer, Copper
97052213 1Tube, Banjo Return
10 5432289 1Dipstick
11 5410889 1O-Ring
12 5411036 AR Hose, Formed
13 7080474 1Clamp, Hose
14 7052106 1Fitting, 1/4” to 3/8”
15 2530014 1Screen, Oil Filter
16 5131785 1Tank, Oil, LH
17 7542122 1Nut, Nylok
18 5411042 1Grommet
19 5410828 2Grommet, Mounting, Reservoir
20 5333204 2Bushing
21 7558301 2Washer, Flat
22 7512130 2Screw
23 5850135 1Washer
24 7515158 9Screw
25 5131255 1Tank, Oil, RH
11/02

A14
FUEL TANK
Scrambler 500 A00BG50AA
12
6
7
8
11
15
16
20
18
14
19
25
26
27
1
4
5
9
10
21
24
22
17
21
23
23
3
13
24
2
21
21
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
12511342
5432879
1
1
Asm., Fuel Tank (Incl. 7,20,25,26)
Tank, Fuel
25811527 1Seal, Foam
35410842 1Grommet, Fuel Tank
45810144 1Gasket, Fuel Cap
55430725 1Cap, Gas Tank
68360009-600 AR Line, Fuel
75431053 1Vent, Tank
87512249 2Screw
97552801 2Washer, Spring Lock
10 7555859 2Washer, Flat
11 5811526 1Seal, Foam
12 5332457 2Spacer
13 7542143 2Insert
14 7555726 1Washer, Flat
15 5431021 1Lever, Fuel
16 7511840 1Screw
17 5432291 1Grommet
18 7041209 1Spring, Lever, Compression
19 5431391 1Extension, Fuel Lever
20 7515136 2Screw
21 7080003 6Clamp, Hose, Red
22 2530009 1Filter
23 8450080-27 1Sheath, Foil, Laminated
24 8450040-600 1Line, Fuel
25 7052190 1Valve, Fuel
26 5810859 1Gasket, Fuel Valve
27 8360026 2Foam, Tape, Black
5/99

B1
DECALS
Scrambler 500 A00BG50AA
7
8
15
6
10
9
7
5
1
16
12
11
3
13
RH
LH
17
14
2
2
4
8
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
17072786 1Decal - Warning, Heavy Loads
27078433
7078434
1
1
Decal - “4x4 CDS”, LH
Decal - “4x4 CDS”, RH
37077802 1Decal - Tank Side, RH
47078020 1Decal - “POLARIS”
57074935 1Decal - Warning, AWD Switch
67078315 1Logo, 45th Anniversary
77078430 2Decal - “Scrambler”
87078435 1Decal - Front Cover, “500 L/C, 4
Stroke”
97078354 1Decal - Warning, Discretionary
10 7078577 1Decal - Drain, Recoil
11 7079604 1Decal - Warning, Override, AWD
12 7078253 1Decal - Age Warning
13 7077801 1Decal - Tank Side, LH
14 7077920 1Decal - Passenger Warning
15 7074690 1Decal - Caution, Tire Pressure
16 7077919 1Decal - Warning, General
17 7077365 1Decal - Fuel Lever
10/00

B2
PROP SHAFT
Scrambler 500 A00BG50AA
876
5
3
1
2
2
2
10
4
11
9
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
15433457 1Guard, Prop Shaft, Side
27512232 6Screw
35433154 1Guard, Prop Shaft, Front
45411092 1O-Ring
53260131 1Yoke, Prop Shaft, Transmission
63260139 1Shaft, Prop
71590256 2Joint, Cardan
83260133 1Yoke, Front Gear Case
91380124 1Asm.,PropShaft(Incl.5-8)
10 7661913 1Pin, Spring
11 7558301 2Washer, Flat
9/99

B3
FRONT HOUSING
Scrambler 500 A00BG50AA
122
21
20
19
18
17
12
11
9
8
10
7
6
5
4
3
26
25
24 23
1
2
2
16
13
14
15
28
27
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1341276 1Asm., Front Gearcase (Incl.
1-12,16-25)(If built before 7/01/99)
13233252 12 Screw
23233248 2Seal
33233701 1Cover, Input, Front Housing
43233700 1O-Ring
53233699 1Ring, Retaining
63233589 1Bearing, Ball
73233698 1Pinion, Input
83233541 1Bushing
93233319 1Seal
10 3233697 1Bushing
11 3233324 1Washer
12 3233711 1Plug, Oil Fill
13 7080409 1Clamp, Wire Routing
14 8450003-1525 AR Line, Fuel
15 7080307 1Clamp, Hose
16 3233524 1Tube, Vent
17 3233696 1Gearcase
18 3233710
3233694
3233695
1
1
1
SubAsm., Output Shaft, Front Housing
Shaft, Output
Gear, 29T
19 3233020 1Bearing
20 3233554 AR Shim
21 3233693 1O-Ring
22 3233692 1Cover, Output, Front Housing
23 3233583 AR Shim
24 3233702 1Button, Thrust
25 3233254 1Washer, Plug
26 3233253 1Plug, Drain
27 7512492 4Screw
28 7552603 4Washer, Spring Lock
9/99

B4
FRONT HOUSING
Scrambler 500 A00BG50AA
1
23456
7
8
910 11
12
13
14
15
16
17
18
19
20 21
22
23
24
25
26
27
28
21
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1341323 1Asm., Front Gearcase (Incl. 1-12,16-26)
(Units built after 7/0199)
13233252 12 Screw
23233248 2Seal
33233701 1Cover, Input, Front Housing
43233700 1O-Ring
53233699 1Ring, Retaining
63233589 1Bearing
73233726 1Pinion, Input, 14T
83233541 1Bushing
93233319 1Seal, Oil
10 3233697 1Bushing
11 3233324 1Washer
12 3233711 1Plug
13 7080409 1Clamp
14 8450003-1525 AR Fuel Line
15 7080307 1Clamp, Hose
16 3233524 1Tube, Vent
17 3233696 1Gearcase, Front Housing
18 3233725 1Shaft, Output, 29T
19 3233020 1Bearing, Ball
20 3233554 AR Shim
21 3233693 1O-Ring
22 3233724 1Cover, Output, Front Housing
23 3233583 AR Shim
24 3233582 1Button, Thrust
25 3233254 1Washer
26 3233253 1Plug, Drain
27 7552603 4Washer, Lock
28 7512492 4Screw
5/99

B5
CV JOINT - NEAPCO
Scrambler 500 A00BG50AA
12
6
7
89
11
35
124
Brand Designated
10
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1380118 2Asm., CV Housing w/Sleeve (Incl. 1)
1-- -- -- -- -- -- -- 1Asm., Drive Shaft, Splined
25222299 1Sleeve, Drive Shaft Seal
33260121 1Clamp, Band
47670092 1Circlip
52201015 1Kit - Boot, Replacement
61380060 1Shaft, Replacement (Incl. 4)
71380061 1Cardan Replacement (Incl. 4,6,8,9)
83260104 1Kit - Cross and Bearing
93260101 1Yoke, Splined
10 7661913 2Pin, Spring
11 3260123 1Clamp, Band
12 2200960 2Kit - Drive Shaft Assembly w/Sleeve
Neapco
6/01

B6
FRONT STRUT
Scrambler 500 A00BG50AA
1
2
3
4
85
6
9
11
12
13
15
16
14
17
18
19
21
8
20
23
24
25
26
27
1112
22
10
8
57
28
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
15411608 2Bumper
27041762 2Strut, Front
35211115 2Washer
47080573 2Clamp, Rubber Coated
57542303 4Nut, FLEXLOC
67512365 4Screw
77552901 4Washer, Spring Lock
87558402 10 Washer, Flat
95810439 2Retainer, Strut Casting Wire
10 -- -- -- -- -- -- -- 1Asm., Front Brake Caliper, RH
(See Front Brake Pg. B8 for Details)
11 3554509 4Bearing, Tapered Roller
12 3554507 4Bearing, Tapered Roller Cup
13 5222193 2Sleeve, Hubstrut Seal
14 7080306 2Fitting, Lubrication
15 2410133 2Coil, Magnetic
16 2201311
2201312
1
1
Asm., Hubstrut, LH (Incl. 9,13-16)
Asm., Hubstrut, RH (Incl. 9,13-16)
17 7041603-067 2Spring, Coil, Strut
18 5243364 2Retainer, Spring
19 5432871 2Ball, Pivot, Bottom
20 7515339 4Bolt
21 5132062 2Spacer
22 -- -- -- -- -- -- -- 1Kit - Drive Shaft w/Sleeve (See CV
Joint - Neapco Pg. B5, Ref.12)
23 3610028 2Seal, Hubstrut
24 5432872 2Ball, Pivot, Top
25 5810291 2Spacer, Rubber
26 7555749 2Washer
27 7547104 2Nut, Nylok
28 7052028 2Grommet
3/00