Polaris FST IQ 2007 User manual
2007 - 2008 IQ SNOWMOBILE
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator's perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
proceduresinordertoperformtheworksafelyandcorrectly. Techniciansshouldreadthetextandbefamiliarwithservice
procedures before starting the work. Certain procedures require the use of special tools. Use only the proper tools as
specified.
Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100
Hwy 55 Medina Minnesota 55340.
2007 - 2008 IQ Snowmobile Service Manual PN 9921044
© Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in thedesign and quality of production components, some minor discrepancies may resultbetween the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
UNDERSTANDING MANUAL SAFETY LABELS AND DIRECTIONS
Throughout this manual, important information is brought to your attention by the following symbols:
SAFETY ALERT WARNING indicates a potential hazard that may result in severe injury or death to the operator,
bystander or person(s) inspecting or servicing the vehicle.
SAFETYALERTCAUTIONindicatesapotentialhazardthatmayresultinminorpersonalinjuryordamagetothevehicle.
CAUTION indicates special precautions that must be taken to avoid vehicle damage or property damage.
NOTE:
NOTE provides key information by clarifying instructions.
IMPORTANT:
IMPORTANT provides key reminders during disassembly, assembly and inspection of components.
MEASUREMENT provides a key for a determined measurement specification.
TORQUE provides a key for a required torque value.
TRADEMARKS
POLARIS ACKNOWLEDGES THE FOLLOWING PRODUCTS MENTIONED IN THIS MANUAL:
Loctite, Registered Trademark of the Loctite Corporation
Nyogel, Trademark of Wm. F. Nye Co.
Fluke, Registered Trademark of John Fluke Mfg. Co.
Mity-Vac, Registered Trademark of Neward Enterprises, Inc.
Torx, Registered Trademark of Textron
M-10, Registered Trademark of FAST Inc.
WD-40, Registered Trademark of WD-40 Company
Rapid Reaction Driven Clutch, Registered Trademark of Team Industries Inc.
VM and TM Carburetors, Registered Trademarks of Mikuni American Corporation
Fox and Fox PS-5 Registered Trademark of Fox Racing Shox, Inc.
Ryde FX and Air 2.0, Registered Trademark of Arvin Meritor, Inc.
Walker Evans Air Shock, Registered Trademark of Walker Evans Racing, Inc.
WARNING
CAUTION
CAUTION
= In. / mm.
= T
2007 - 2008 IQ Snowmobile
Service Manual Chapters
Model Specifications........................... ....1
General Information............................ ....2
Maintenance....................................... ....3
Fuel Systems...................................... ....4
Engine Systems.................................. ....5
Final Drive and Brake Systems.......... ....6
PVT System........................................ ....7
Suspension and Steering.................... ....8
Shocks................................................ ....9
Chassis............................................... ....10
Electrical Systems.............................. ....11
Wiring Schematics.............................. ....12
Model Specifications
1.1
CHAPTER 1
Model Specifications 1
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
2007 600 HO IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2
2007 600 HO SWITCHBACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4
2007 600 HO RMK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6
2007 600 HO IQ CFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8
2007 600 HO SWITCHBACK CFI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10
2007 600 HO IQ LX CFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.12
2007 600 HO IQ TOURING CFI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.14
2007 700 HO IQ DRAGON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.16
2007 700 HO RMK DRAGON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.18
2008 IQ SHIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.20
2008 600 RMK 144 / 600 RMK SHIFT 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.22
2008 600 DRAGON IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.24
2008 600 SWITCHBACK / 600 DRAGON SWITCHBACK. . . . . . . . . . . . . . . . . . . . . . .1.26
2008 600 IQ LX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.28
2008 600 IQ TOURING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.30
2008 600 RMK 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.32
2008 700 IQ / 700 DRAGON IQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.34
2008 700 SWITCHBACK / 700 DRAGON SWITCHBACK. . . . . . . . . . . . . . . . . . . . . . .1.36
2008 700 RMK 155 / 700 DRAGON RMK 155 / 163 . . . . . . . . . . . . . . . . . . . . . . . . . . .1.38
2008 800 DRAGON RMK 155 / 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.40
1.2
Model Specifications
SPECIFICATIONS
2007 600 HO IQ
Model Number: S07PP6FS (A) (B)
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8100
Idle RPM 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Carburetor Settings
Type Mikuni TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 2
Needle Jet P-8
Throttle Gap (Under Cutaway) (in/mm) 0.08 / 2.1
Cutaway 1.5 Notch
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1.25
Recommended Fuel Octane (R+M/2) 91
(Non-Oxygenated)
Carburetor Jetting
Altitude
Meters (feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000) 440
#3 430
#3 420
#2 400
#2 390
#2 380
#2 370
#2 360
#1
600-1200
(2000-4000) 410
#3 400
#3 390
#2 370
#2 360
#2 350
#2 340
#1 330
#1
1200-1800
(4000-6000) 370
#3 360
#2 350
#2 340
#2 330
#2 320
#1 310
#1 300
#1
1800-2400
(6000-8000) 340
#3 320
#2 310
#2 300
#2 280
#2 280
#1 270
#1 260
#1
2400-3000
(8000-10000) 310
#2 300
#2 290
#2 280
#1 270
#1 260
#1 250
#1 240
#1
3000-3700
(10000-12000) 290
#2 280
#2 270
#1 250
#1 240
#1 230
#1 220
#1 210
#1
When using non oxygenated fuel with a RON greater than 93,
decrease the main jet number in the above chart by 10 and raise the
E-clip one position. If the chart recommends clip #1,install washer
on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42.36
LW ER 23:39-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
22:39-76
1200-1800
(4000-6000) 10-58
22:40-76
1800-2400
(6000-8000) 10-56
2400-3000
(8000-10000) 10-54
20:41-76
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
1.3
Model Specifications
1
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg) 475 / 215.7
Fuel (Gallons / Liters) 10.8 / 40.9
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
23
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
280
Ignition Timing 26_@3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 121 (307)
Lug Height - Inches (cm) 1.0 / (2.5)
1.25 (3.175) - Option
Tracktensionsagin/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
7/8″ - 1-1/8″(2.2 - 2.9cm)
Front Suspension
Suspension Type IQ 42.5
Shocks
Ryde FX HPG w/IFP (STD.)
(Rebuidlable)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.55 (26.8)
Front Vertical Travel
Inches (cm) 10 (25.4)
Suspension Setup
Width
Inches (cm) 41.16 (104.54)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm) 130 - 270 (23 - 47)
FTS Spring Installed
Length Inches (cm) 7.97 (20.2)
Rear Track Shock (RTS)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression Adjustable
Remote Resevoir HPG (OPT.)
(Rebuildable)
Torsion Spring Diameter
Tail Angle .374
80_
Rear Travel Inches (cm) 13.9 (35.3)
1.4
Model Specifications
2007 600 HO Switchback
Model Number: S07PS6FS (A)
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8100
Idle RPM 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Carburetor Settings
Type Mikuni TM38
Main Jet 420
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 2
Needle Jet P-8
Throttle Gap (Under Cutaway) (in/mm) 0.08 / 2.1
Cutaway 1.5 Notch
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1.25
Recommended Fuel Octane (R+M/2) 91
(Non-Oxygenated)
Carburetor Jetting
Altitude
Meters (feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000) 440
#3 430
#3 420
#2 400
#2 390
#2 380
#2 370
#2 360
#1
600-1200
(2000-4000) 410
#3 400
#3 390
#2 370
#2 360
#2 350
#2 340
#1 330
#1
1200-1800
(4000-6000) 370
#3 360
#2 350
#2 340
#2 330
#2 320
#1 310
#1 300
#1
1800-2400
(6000-8000) 340
#3 320
#2 310
#2 300
#2 280
#2 280
#1 270
#1 260
#1
2400-3000
(8000-10000) 310
#2 300
#2 290
#2 280
#1 270
#1 260
#1 250
#1 240
#1
3000-3700
(10000-12000) 290
#2 280
#2 270
#1 250
#1 240
#1 230
#1 220
#1 210
#1
When using non oxygenated fuel with a RON greater than 93,
decrease the main jet number in the above chart by 10 and raise the
E-clip one position. If the chart recommends clip #1,install washer
on top when using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER 22:39-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
1200-1800
(4000-6000) 10-58 22:40-76
1800-2400
(6000-8000) 10-56
20:41-76
2400-3000
(8000-10000) 10-54
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
1.5
Model Specifications
1
General
Width (in/cm) 48 / 121.9
Length (in/cm) 125 / 317.5
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg) 483 / 219.3
Fuel (Gallons / Liters) 10.8 / 40.9
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
280
Ignition Timing 26_@3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 144 (366)
Lug Height - Inches (cm) 1.25 (3.175) (STD.)
1.50 (3.8) (OPT.)
Track tensionsagin/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
3/8″- 1/2″(1 - 1.3cm)
Front Suspension
Suspension Type IQ 42.5
Shocks
Fox HPG w/IFP (STD.)
(Rebuidlable)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.55 (26.8)
Front Vertical Travel
Inches (cm) 10 (25.4)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 144
Front Track Shock (FTS) Fox HPG w/IFP
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm) 170 (30)
FTS Spring Installed
Length Inches (cm) 7.25 (18.4)
Rear Track Shock (RTS) Fox Compression Adjustable
Remote Resevoir HPG
(Rebuildable)
Torsion Springs
.359 Square / 77_(Stock)
.347 / 77_/ (Soft)
- PN 7041627 - 067
- PN 7041628 - 067
.375 / 77_/ (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
Rear Travel Inches (cm) 13.9 (35.3)
1.6
Model Specifications
2007 600 HO RMK
Model Number:
144 = S07PK6FS / S07PK6FE
155 = S07PM6FS (A)
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3273-6044-PF6F
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8100
Idle RPM 1500
Engagement RPM ±200 3800
Exhaust Valve Spring Pink
Carburetor Settings
Type Mikuni TM38
Main Jet 280
Pilot Jet 50
Jet Needle/Clip position 9DGN6-57 / 1
Needle Jet P-8
Throttle Gap (Under Cutaway) (in/mm) 0.13 / 3.2
Cutaway 2.5
Valve Seat 1.5
Starter Jet 145
Pilot Air Jet .6
Fuel screw (Turns Out) 1
Recommended Fuel Octane (R+M/2) 91
(Non-Oxygenated)
Carburetor Jetting
Altitude
Meters (feet)
Ambient Temperature
< -25°F/<-35°C
-30°F to -10°F/-34°C to -23°C
-15°F to +5°F/-26°C to -15°C
0°F to +20°F/-18°C to -7°C
+15°F to +35°F/-9°C to +2°C
+30°F to +50°F/-1°C to +10°C
+45°F to +65°F/+7°C to +18°C
>+60°F/>+16°C
0-600
(0-2000) 440
#3 430
#3 420
#2 400
#2 390
#2 380
#2 370
#2 360
#1
600-1200
(2000-4000) 410
#3 400
#3 390
#2 370
#2 360
#2 350
#2 340
#1 330
#1
1200-1800
(4000-6000) 370
#3 360
#2 350
#2 340
#2 330
#2 320
#1 310
#1 300
#1
1800-2400
(6000-8000) 340
#3 320
#2 310
#2 300
#2 280
#1 280
#1 270
#1 260
#1
2400-3000
(8000-10000) 310
#2 300
#2 290
#2 280
#1 270
#1 260
#1 250
#1 240
#1
3000-3700
(10000-12000) 290
#2 280
#2 270
#1 250
#1 240
** 230
** 220
** 210
**
** = Clip in # 1 position with washer placed on top of clip. When
usingnon-oxygenatedfuelwithaRONgreaterthan93,decreasethe
main jet number in the above chart by 10 and raise the E-clip one
position. If thechart recommends **, do nothing with the clip when
using RON 93.
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42-.36
LW ER
19:41-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
1200-1800
(4000-6000) 10-58
1800-2400
(6000-8000) 10-56
2400-3000
(8000-10000) 10-54
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 50 lb.ft. (68Nm)
1.7
Model Specifications
1
General
Width (in/cm) 46.5 / 118.1
Length (in/cm) 144 = 125 / 318
155 = 130 / 330.2
Height (in/cm) 49 / 124.5
Estimated Dry Weight
(lb/kg) 144 = 472 / 214.3
155 = 478 / 217
Fuel (Gallons / Liters) 12 / 45.4
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
19
41
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
280
Ignition Timing 26_@3500 RPM
(TPS Un-plugged)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
CDI Marking 4011033
Flywheel Marking 4010677
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 144 (325)
155 (393.7)
Lug Height - Inches (cm) 2.0(5) or 2.4(6.1)
Track tensionsagin/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
3/8″- 1/2″(1 - 1.3cm)
Front Suspension
Suspension Type IQ RMK Adjustable
Shocks
Ryde FX Compression Adjustable
(STD.)
Walker Evans Air (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.35 (26.3)
WE Air Oil Volume 95cc
WE Air Nitrogen
Charge
Stock
Optional
215 psi
220 - 225 psi
Front Vertical Travel
Inches (cm) 9 (22.9)
Ski Center Distance
Inches (cm) 39(99.1) / 40(101.6) / 41(104.1)
Camber Inches (cm) 2.17 ±0.31 (55 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 144 / 155
Front Track Shock (FTS) Ryde FX (STD.)
Walker Evans Air (OPT.)
FTS Spring Rate
lbs/in (N/mm) 190 (33)
FTS Spring Installed
Length Inches (cm) 7.4 (18.8)
Rear Track Shock (RTS) Ryde FX (STD.)
Walker Evans Air (OPT.)
(Rebuildable)
WE Air Oil Volume 70cc
WE Air Nitrogen Charge
Stock
Optional 215 psi
210 - 220 psi
Torsion Springs
.359 Square / 77_(Stock)
.347 / 77_/ (Soft)
- PN 7041627 - 067
- PN 7041628 - 067
.375 / 77_/ (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
Rear Travel Inches (cm) 144 = 14.5(36.8)
155 = 15.5(39.4)
1.8
Model Specifications
2007 600 HO IQ CFI
Model Number: S07PP6HS (A) (B)
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle 0.95 +/- 0.01 Vdc
Fuel Pressure - PSI (bar) 58 (4.0)
Recommended Fuel Octane
(R+M/2) 91 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42.36
LW ER 23:39-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
22:39-76
1200-1800
(4000-6000) 10-58
22:40-76
1800-2400
(6000-8000) 10-56
2400-3000
(8000-10000) 10-54
20:41-76
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg) 485 / 220.2
Fuel (Gallons / Liters) 11.7 / 44.3
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
23
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
400
Ignition Timing 18_@1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 121 (307)
Lug Height - Inches (cm) 1.0 (5) (STD.)
1.25 (3.175) (OPT.)
Track tensionsag in/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
7/8″ - 1-1/8″(2.2 - 2.9cm)
1.9
Model Specifications
1
Front Suspension
Suspension Type IQ 42.5
Shocks
Ryde FX HPG w/IFP (STD.)
(Rebuidlable)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.55 (26.8)
Front Vertical Travel
Inches (cm) 10 (25.4)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
Ryde FX HPG w/IFP (STD.)
(Rebuildable)
Fox HPG w/IFP (OPT.)
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm) 130 - 270 (2.3 - 4.8)
FTS Spring Installed
Length Inches (cm) 7.97 (20.2)
Rear Track Shock (RTS)
Fox PS5 w/IFP (STD.)
(Rebuildable)
Fox Compression Adjustable
Remote Resevoir HPG (OPT.)
(Rebuildable)
Torsion Spring Diameter
Tail Angle .374
80_
Rear Travel Inches (cm) 13.9 (35.3)
1.10
Model Specifications
2007 600 HO Switchback CFI
Model Number: S07PS6HS (A) (B)
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle 0.95 +/- 0.01 Vdc
Fuel Pressure - PSI (bar) 58 (4.0)
Recommended Fuel Octane
(R+M/2) 91 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42.36
LW ER 22:39-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
1200-1800
(4000-6000) 10-58 22:40-76
1800-2400
(6000-8000) 10-56
20:41-76
2400-3000
(8000-10000) 10-54
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
General
Width (in/cm) 48 / 121.9
Length (in/cm) 125 / 317.5
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg) 485 / 220.2
Fuel (Gallons / Liters) 11.7 / 44.3
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
400
Ignition Timing 18_@1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 144 (366)
Lug Height - Inches (cm) 1.25 (3.175) (STD.)
1.50 (3.8) (OPT.)
Tracktension sag in/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
3/8″- 1/2″(1 - 1.3cm)
1.11
Model Specifications
1
Front Suspension
Suspension Type IQ 42.5
Shocks
Fox HPG w/IFP (STD.)
(Rebuidlable)
Fox Compression Adj. Remote
Resevoir HPG (OPT.)
(Rebuidable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.55 (26.8)
Front Vertical Travel
Inches (cm) 10 (25.4)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 144
Front Track Shock (FTS) Fox HPG w/IFP
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm) 170 (29.75)
FTS Spring Installed
Length Inches (cm) 7.25 (18.4)
Rear Track Shock (RTS) Fox Compression Adjustable
Remote Resevoir HPG
(Rebuildable)
Torsion Springs
.359 Square / 77_(Stock)
.347 / 77_/ (Soft)
- PN 7041627 - 067
- PN 7041628 - 067
.375 / 77_/ (Firm)
- PN 7041942 - 067
- PN 7041943 - 067
Rear Travel Inches (cm) 13.9 (35.3)
1.12
Model Specifications
2007 600 HO IQ LX CFI
Model Number: S07PD6HS / S07PD6HE
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle 0.95 +/- 0.01 Vdc
Fuel Pressure - PSI (bar) 58 (4.0)
Recommended Fuel Octane
(R+M/2) 91 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42.36
LW ER 22:39-76
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
1200-1800
(4000-6000) 10-58
22:40-76
1800-2400
(6000-8000) 10-56
2400-3000
(8000-10000) 10-54
20:41-76
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 48 / 121.9
Estimated Dry Weight
(lb/kg) 505 / 229.3
Fuel (Gallons / Liters) 11.7 / 44.3
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
400
Ignition Timing 18_@1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 128 (325)
Lug Height - Inches (cm) 1 (2.5)
Tracktension sag in/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
7/8″ - 1-1/8″(2.2 - 2.9cm)
1.13
Model Specifications
1
Front Suspension
Suspension Type IQ 42.5
Shocks Ryde FX Gas Bag
Compression Adjustable
IFS Spring Rate
lbs/in (N/mm) 120 (21)
Spring Installed Length
Inches (cm) 9.95 (25.3)
Front Vertical Travel
Inches (cm) 9.92 (25.2)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type Fast M-10 128
Front Track Shock (FTS) Ryde FX Gas Bag
FTS Spring Rate
lbs/in (N/mm) 180 (31)
FTS Spring Installed
Length Inches (cm) 8.5 (21.6)
Rear Track Shock (RTS) Fox HPG w/IFP
(Rebuildable)
Lower Outer Spring Rate
lbs/in (N/mm) 715 (125)
Lower Inner Spring Rate
lbs/in (N/mm) 425 (74.4)
Upper Spring Rate
lbs/in (N/mm) 273 (48)
Rear Travel Inches (cm) 13 (33)
1.14
Model Specifications
2007 600 HO IQ Touring CFI
Model Number: S07PT6HS / S07PT6HE
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3206-6044-PF6H
Displacement / # Cylinders 599cc / 2
Bore (inches/mm) 3.04 / 77.25
Stroke (inches/mm) 2.52 / 64
Piston to Cylinder Clearance
(inches/mm) .004 - .006 / .105 - .159
Installed Ring Gap
(inches / mm) .014 - .020 / .356 - .508
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
Exhaust Valve Spring Purple
Fuel Delivery
Type Cleanfire Direct Injection
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle 0.95 +/- 0.01 Vdc
Fuel Pressure - PSI (bar) 58 (4.0)
Recommended Fuel Octane
(R+M/2) 91 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch
Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-62
BLK / GRN
(120 / 340)
(7042083)
RED/BLK
(140 / 240)
(7043058)
64/42.36
LW ER
22:43-78
600-1200
(2000-4000) 10-60
56/42 - .36
LW ER
1200-1800
(4000-6000) 10-58
1800-2400
(6000-8000) 10-56
21:44-78
2400-3000
(8000-10000) 10-54
3000-3600
(10000-12000) 10-AL
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
General
Width (in/cm) 48 / 121.9
Length (in/cm) 129 / 327.7
Height (in/cm) 53 / 134.6
Estimated Dry Weight
(lb/kg) 574 / 260.6
Fuel (Gallons / Liters) 11.7 / 44.3
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211080
1.438 / 3.65
28_
46.625 / 118.4
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
22
43
78
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
400
Ignition Timing 18_@1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 136 (345)
Lug Height - Inches (cm) 1 (2.5)
Track tensionsag in/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
3/4″ - 1.0″(1.9 - 2.5cm)
1.15
Model Specifications
1
Front Suspension
Suspension Type IQ 42.5
Shocks Ryde FX Gas Bag
Compression Adjustable
IFS Spring Rate
lbs/in (N/mm) 120 (21)
Spring Installed Length
Inches (cm) 9.95 (25.3)
Front Vertical Travel
Inches (cm) 10 (25.4)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type Fast M-10 136
Front Track Shock (FTS) Ryde FX Gas Bag
FTS Spring Rate
lbs/in (N/mm) 220 (38.5)
FTS Spring Installed
Length Inches (cm) 8.5 (21.6)
Rear Track Shock (RTS) Fox HPG w/IFP
(Rebuildable)
Lower Outer Spring Rate
lbs/in (N/mm) 715 (125)
Lower Inner Spring Rate
lbs/in (N/mm) 425 (74.4)
Upper Spring Rate
lbs/in (N/mm) 273 (48)
Rear Travel Inches (cm) 14 (35.6)
1.16
Model Specifications
2007 700 HO IQ Dragon
Model Number: S07PC7JS / S07PC7JE
Engine
Engine Type Liberty Liquid-Cooled /
Case Reed Induction
Model Number S3305-7044-PF7J
Displacement / # Cylinders 700cc / 2
Bore (inches/mm) 3.19 / 81
Stroke (inches/mm) 2.68 / 68
Piston to Cylinder Clearance
(inches/mm) .0044 - .0059 / .112 - .151
Installed Ring Gap
(inches / mm) .017 - .026 / .44 - .650
Operating RPM ±200 8250
Idle RPM 1700
Engagement RPM ±200 3800
VES Spring Color Purple
Fuel Delivery
Type Cleanfire Direct Injection
Throttle Body Marking 1203213
Throttle Body Bore 46mm
TPS Voltage @ Idle 0.95 +/- 0.01 Vdc
Fuel Pressure - PSI (bar) 58 (4.0)
Recommended Fuel Octane
(R+M/2) 91 Non-Oxygenated
Clutch Settings
ALTITUDE
meters
(feet)
DRIVE CLUTCH DRIVEN CLUTCH
Shift
Weight Clutch Spring Clutch
Spring Driven
Helix Gearing
0-600
(0-2000) 10-64
DK BLU/WHT
RED/BLK
(140 / 240)
(7043058)
66/44-.46
LW ER 23:39-76
600-1200
(2000-4000) 10-62
1200-1800
(4000-6000) 10-62
BLK / GRN
(120 / 340)
(7042083)
64/42-.36
LW ER
1800-2400
(6000-8000) 10-60 22:39-76
2400-3000
(8000-10000) 10-58 56/42 -
.36
LW ER 20:41-76
3000-3600
(10000-12000) 10-56
Drive Clutch Bolt Torque: 80 lb.ft. (108Nm)
General
Width (in/cm) 48 / 121.9
Length (in/cm) 115 / 292.1
Height (in/cm) 47 / 119.4
Estimated Dry Weight
(lb/kg) 476 / 216.1
Fuel (Gallons / Liters) 10.8 / 40.9
Oil (Quarts / Liters) 3.4 / 3.2
Cooling System Capacity
(Quarts / Liters) 6.3 / 6
Brake Fluid DOT 4
Drive Belt
Part Number
Width (inches / cm)
Side Angle
Circumference (inches / cm)
Center Distance (inches / cm)
3211115
1.460 / 3.7
26_
46.77 / 118.8
11.5 / 29.2
Chaincase
Center Distance (inches)
Top Gear (Stock)
Bottom Gear (Stock)
Chain (Stock)
Gear Lube
Capacity (oz / ml)
Reverse System
8.373
23
39
76
Polaris Synthetic
11 / 325.3
Perc
Electrical
Alternator Output
Operating Voltage
Watts @ 13.5 Vdc (Total) 13.5 - 14.5 Vdc
400
Ignition Timing 18_@1700 RPM
Coolant Temp = 120_F (49_C)
Spark Plug Gap in.(mm) .027 (.70)
Spark Plug Champion RN57YCC
Track
Width - Inches (cm) 15 (38)
Length - Inches (cm) 121 (307)
Lug Height - Inches (cm) 1.25 (3.2)
Track tensionsag in/cm with
10 lbs/4.54kg placed 16 in/
40cm ahead of rear idler
shaft
7/8″ - 1-1/8″(2.2 - 2.9cm)
1.17
Model Specifications
1
Front Suspension
Suspension Type IQ 42.5
Shocks
Walker Evans w/IFP
Remote Resevoir
Compression Adjustable
(Rebuildable)
IFS Spring Rate
lbs/in (N/mm) 100 (17.5)
Spring Installed Length
Inches (cm) 10.30 (28.4)
Front Vertical Travel
Inches (cm) 10.55 (26.8)
Ski Center Distance
Inches (cm) 42.5 (108)
Camber Inches (cm) 2.25 ±0.31 (57 ±7.9)
Toe Out Inches (cm) 0 - 0.12 (0 - 0.31)
Rear Suspension
Suspension Type IQ 121
Front Track Shock (FTS)
Walker Evans w/IFP
Remote Resevoir
Compression Adjustable
(Rebuildable)
FTS Spring Rate
lbs/in (N/mm) 130 - 270 (23 - 47)
FTS Spring Installed
Length Inches (cm) 7.97 (20.2)
Rear Track Shock (RTS)
Walker Evans w/IFP
Remote Resevoir
Compression Adjustable
(Rebuildable)
Torsion Spring
Tail Angle .347”
80_
Rear Travel Inches (cm) 13 (33)
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