Polaris RANGER 1000 2023 User manual

OWNER’S
MANUAL
For Maintenance and Safety
RANGER 1000
RANGER CREW 1000
2023

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone or visit:
www.polaris.com/en-us/safety
!

2023 Owner’s Manual
RANGER 1000
RANGER 1000 - EPS
RANGER 1000 Premium
RANGER CREW 1000
RANGER CREW 1000 Premium

Unless noted, trademarks are the property of Polaris Industries Inc. Loctite®
is a registered trademark of Henkel Corporation. Recreational Off-Highway
Vehicle Association℠and ROHVA℠are service trademarks of Recreational
Off-Highway Vehicle Association. WD-40® is registered to WD-40
Manufacturing Company. QR Code® is a registered trademark of DENSO
WAVE INCORPORATED. OSHA℠is a service trademark of the
Occupational Safety and Health Administration. U.S. Dept. of Labor. NGK® is
a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly® is a
registered trademark of the United States Department of Agriculture.
Autolite® is a registered trademark of BMO HARRIS BANK N. A. Google
Play® is a registered trademark of Google LLC. BatteryMINDer® is a
registered trademark of VDC Electronics Inc. Apple® and APP Store® are
registered trademarks of Apple Inc. NYOGEL® is a registered trademark of
Nye Lubricants, Inc. ANSI® is a registered trademark of the American
National Standards Institute.
Copyright 2023 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9941209 R01

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris.
com/en-us/owners-manuals.
3
WELCOME

4
WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 41
Operation . . . . . . . . . . . . . . . . . . . . 77
Emission Control Systems . . . . . . . . . . . . . 91
Maintenance . . . . . . . . . . . . . . . . . . 93
Specifications . . . . . . . . . . . . . . . . . . 137
POLARIS Products . . . . . . . . . . . . . . . . 145
Troubleshooting . . . . . . . . . . . . . . . . . 147
Warranty . . . . . . . . . . . . . . . . . . . . 153
Maintenance Log . . . . . . . . . . . . . . . . 163
5

6

INTRODUCTION
BEFORE YOU RIDE
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized
training course. See the Safety Training section for more information.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Never operate this vehicle under the influence of drugs or alcohol, as these
conditions impair judgement and reduce the operator’s ability to react.
• Complete the New Operator Driving Procedures outlined in this manual.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed
the owner’s manual and all safety labels and has completed a safety training
7
INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
8
INTRODUCTION

NEAR-FIELD COMMUNICATION (NFC)
(IF EQUIPPED)
Some Polaris vehicles come equipped with a near-field communication (NFC)
chip. The NFC chip is embedded in the Polaris emblem located at the front of
the vehicle and seamlessly connects you to a digital platform of vehicle
information and tools. See your dealer for more information.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris
emblem to do the following:
• View vehicle specific
information
• Access your Polaris Garage
• Download and view the
owner’s manual
• View accessory instructions
• Watch helpful videos
• Access warranty information
• Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile
app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or
NFC-capable add-ons.
9
INTRODUCTION

10
INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces
provided. Remove the spare key and store it in a safe place. An ignition key can
be duplicated only by ordering a POLARIS key blank (using your key number)
and mating it with one of your existing keys. The ignition switch must be
replaced if all keys are lost.
NOTE
The images below are for reference only. Depending on model, your vehicle
may differ slightly.
The engine serial number can be found on a decal applied to the front of the
engine crankcase qor stamped into the crankcase on the PTO side of the
engine w.
The VIN can be found stamped on a portion of the left rear frame e, above the
PVT cover.
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number
11
INTRODUCTION

12

SAFETY
OWNER REQUIREMENTS
Improper use, maintenance, or modification of this vehicle can lead to
serious injury or death.
Require proper use of your vehicle. Do not allow
anyone to operate your vehicle or ride as a passenger
unless they are properly instructed and you are sure
they are willing to ride responsibly. To prevent
unauthorized use, always remove the ignition key
when the vehicle is not in use.
Any modifications or installation of non-POLARIS-approved accessories
could increase the risk of injury. While you may find aftermarket products
similar in design and quality to POLARIS accessories, recognize that some
aftermarket accessories or modifications are not suitable because of potential
safety hazards to you or others. It is never appropriate to install any additional
seating.
Check with the manufacturer to determine any potential effect of a modification
or accessory on the safe use of your vehicle. You are responsible for injuries
related to modifications to the vehicle. Modifications or accessories may:
• Damage machine components - especially modifications that increase speed
or power.
• Make the vehicle less stable at higher speeds.
• Add weight, reducing the amount of cargo and total weight you can carry, and
raise the vehicle’s center of gravity.
• Overload the vehicle’s electrical system capacity. Blowing a fuse may cause a
loss of lights or engine power.
• Reduce the effectiveness of occupant protection systems, including the
seatbelts and the Rollover Protective Structure (ROPS).
• Make it illegal to own or operate your vehicle. POLARIS-authorized spark
arresters, mufflers, and emissions control components are mandatory for
ownership or operation in many areas.
• Void your warranty.
The vehicle ROPS, when used with the seat belts and doors, provides a
structure to help protect occupants. The structure will not protect occupants
in all rollovers or accidents.
For more information about safety, contact an authorized dealer or visit the
Polaris website at www.polaris.com.
13
SAFETY

DRIVER AND PASSENGER QUALIFICATIONS
Make sure operators are 16 or older with a valid
driver’s license. Just because a teenager has a
license does not mean that they will make good
judgments about driving and avoid risk taking.
POLARIS recommends that you supervise younger drivers.
Set rules and put limits on how, when, and where they are
allowed to use this vehicle. For example, young drivers
may need to have an adult in the vehicle with them and not
be allowed to drive with their friends in the vehicle.
Make sure all riders fit the vehicle. Be sure that the driver and all passengers
are able to:
• sit with their backs against their seat,
• adjust the seat belt to fit properly,
• have both feet flat on the floor, and
• have both hands on the steering wheel or on a passenger hand hold.
Do not allow children who need child safety seats or booster seats to ride
in the vehicle. The vehicle is not designed to restrain automotive child safety
seats.
You are responsible for your passengers. Be sure passengers are seated
properly, belted, holding the passenger hand hold, and ready to brace.
Unrestrained riders can fall out or be thrown around and from a moving vehicle.
Every person must be properly seated and belted in their own seat. Two
people should never be belted into a single seat belt. People belted together can
crash into one another in a collision and be seriously injured. Never carry
passengers in the cargo bed as they could be thrown against or out of the
vehicle or come into contact with moving parts.
Do not let people drive or ride after using alcohol or drugs.
14
SAFETY

PREPARE VEHICLE FOR THE RIDE
Before starting off, always perform the Pre-Ride
Inspection. Failure to inspect and verify that the vehicle is
in safe operating condition increases the risk of an
accident, which can lead to serious injury or death.
ITEM REMARK REFERENCE
Brake Fluid Ensure proper level and
condition
page 116
Front and rear
suspension
Inspect —
Steering Ensure free operation page 119
Tires Inspect condition and
pressure
page 31
page 120
Wheels/Lug Nuts Inspect, ensure
fastener tightness
page 120
Fuel and oil Ensure proper levels
and condition
page 98
Coolant Ensure proper level and
condition
page 105
Indicator lights/switches Ensure proper
operation
page 45
page 60
Air Filter Inspect, replace as
needed
page 114
Engine intake pre-filter Inspect, clean –
PVT intake pre-filter Inspect, clean –
Headlights Check operation –
Brake lights/taillights Check operation –
Seat Latches (5
Passenger Models)
Ensure rear seat is
secured.
page 52
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SAFETY

ITEM REMARK REFERENCE
Seat Belts Check length of belt for
damage, check latches
for proper operation.
Seat Belt
Inspectionpage 50
Exhaust Inspect spark arrester
and clean if needed.
page 115
Vehicle Debris Remove grass, leaves,
and other flammable
material or debris,
especially near the
exhaust system.
–
Lock adjustable
steering wheel
Do not adjust the
steering wheel while the
vehicle is moving.
–
Alternator Belt (if
equipped)
Inspect for cracks,
damage. Replace, if
necessary.
–
Improper tire maintenance can lead to loss of control and an accident, which
could result in serious injury or death. To reduce your risk of injury:
• Maintain POLARIS recommended tire pressure. Check pressure before
operating. Even if your vehicle has only been driven a short distance, the tire
pressure readings can become higher.
• Make sure tire pressures match the specifications listed in the table below.
• Only use the size and type of tires specified for this vehicle.
• Do not operate your vehicle with worn or damaged tires.
• Always follow your tire manufacturer’s instructions for maintenance.
16
SAFETY

MEASUREMENT SPECIFICATION
Maximum Cargo Box Load
US Models Only
1000 lbs (454 kg)
Maximum Cargo Box Load
CA Models Only
600 lbs (272 kg)
Tire Pressure in PSI (kPa)
Standard Models Only
Standard Models
Front: 10 PSI (69 kPa)
Rear: 14 PSI (96 kPa)
Tire Pressure in PSI (kPa)
Premium Models Only
Premium Models
Front: 12 PSI (83 kPa)
Rear: 14 PSI (96 kPa)
Tire Pressure in PSI (kPa)
Standard Crew Models Only
Standard Crew Models
Front: 16 PSI (110 kPa)
Rear: 20 PSI (138 kPa)
Tire Pressure in PSI (kPa)
Premium Crew Models Only
Premium Crew Models
Front: 16 PSI (110 kPa)
Rear: 18 PSI (124 kPa)
Maximum Weight Capacity
Includes weight of operator,
passenger, cargo, and accessories
US Standard Models
1500 lbs (680 kg)
CA Standard Models
1100 lbs (499 kg)
Maximum Weight Capacity, Crew
Models
Includes weight of operator,
passenger, cargo, and accessories
US Crew Models
1750 lbs (794 kg)
CA Crew Models
1350 lbs (612 kg)
PREPARE YOURSELF, PASSENGERS, AND
CARGO FOR THE RIDE
Wear an approved helmet. Riding in this vehicle without wearing an approved
helmet increases the risk of serious injury. For example, a helmet reduces your
risk of injury from head strikes with the vehicle or other objects even if there is no
crash.
17
SAFETY

Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label. Approved
helmets in Europe, Asia, and Oceania bear the ECE
22.05 label. The ECE mark consists of a circle
surrounding the letter E, followed by the distinguishing
number of the country which has granted approval.
The approval number and serial number will also be
displayed on the label.
Use shatterproof goggles or a shatterproof helmet face shield. Such
protective eyewear may reduce the risk of foreign material getting in your eyes
and help prevent loss of vision.
POLARIS recommends wearing approved Personal
Protective Equipment (PPE) that have markings
indicating they are designed to standards such as:
• VESC 8
• V-8
• Z87.1
• CE
Additional protective
clothing and gear that may be appropriate for your riding conditions includes:
• Always wear shoes when operating. Consider wearing sturdy over-the-ankle
boots suitable for the terrain you will be riding in.
• Full-finger gloves can protect against wind, sun, cold, and objects. Choose
gloves that fit snugly and allow fingers to move freely and grip on the steering
wheel or hand holds.
• Consider long sleeves and long pants to help protect arms and legs.
• Long-term exposure to wind and engine noise can cause permanent hearing
loss. Properly worn hearing protective devices such as earplugs can help
prevent hearing loss. Check local laws or the rules of the riding area you are
in before wearing hearing protection to make sure its use is permitted.
Always stay completely inside the vehicle and hold the steering wheel or
hand holds. Body parts outside of the vehicle can be struck by passing objects
or crushed during a rollover. Do not put any part of your body outside of the
vehicle for any reason. Do not hold onto the ROPS frame or put any part of your
body on the door.
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SAFETY