Polaris PRO XD User manual

OWNER’S
MANUAL
For Maintenance and Safety
PRO XD
2022

WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code®with your smartphone.
!

2022 Owner’s Manual
Pro XD Full-Size

Unless noted, trademarks are the property of Polaris, Inc.
Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a
registered trademark of Nye Lubricants, Inc. Tread Lightly® is a registered
trademark of the United States Department of Agriculture. QR Code® is a
registered trademark of DENSO WAVE INCORPORATED. WD-40® is
registered to WD-40 Manufacturing Company. Bluetooth® is a registered
trademark of Bluetooth Sig, Inc.
Copyright 2021 Polaris, Inc. All information contained within this publication is
based on the latest product information at the time of publication. Due to
constant improvements in the design and quality of production components,
some minor discrepancies may result between the actual vehicle and the
information presented in this publication. Depictions and/or procedures in this
publication are intended for reference use only. No liability can be accepted
for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or
procedures contained within, whether whole or in part, is expressly
prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in U.S.A.
9940401 R02

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris.
com/en-us/owners-manuals.
3
WELCOME

4
WELCOME

Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 31
Operation . . . . . . . . . . . . . . . . . . . . 65
Winch Guide. . . . . . . . . . . . . . . . . . . 85
Emission Control Systems . . . . . . . . . . . . . 95
Maintenance . . . . . . . . . . . . . . . . . . 97
Specifications . . . . . . . . . . . . . . . . . . 151
POLARIS Products . . . . . . . . . . . . . . . . 157
Troubleshooting . . . . . . . . . . . . . . . . . 159
Warranty . . . . . . . . . . . . . . . . . . . . 163
Maintenance Log . . . . . . . . . . . . . . . . 173
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6

INTRODUCTION
IMPORTANT INFORMATION
WARNING
Failure to follow the warnings contained in this manual can result in severe
injury or death.
This vehicle is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles. A collision or rollover can occur quickly, even
during routine maneuvers, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle at all times.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least 16 years
of age and have a valid driver’s license to operate this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle.
• Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
• Always keep hands, feet, and all other body parts inside the vehicle at all
times.
• Always wear the proper clothing when operating or riding in this vehicle. All
riders should wear substantial footwear, long pants, and a close-fitting shirt.
A hard hat or helmet and approved eye protection are recommended when
appropriate for riding or working conditions.
• Never operate this vehicle under the influence of drugs or alcohol, as these
conditions impair judgement and the operator’s ability to react.
7
INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in
order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to
be taken to avoid a hazard.
8
INTRODUCTION