Polysoude P6 Owner's manual

P6
Operating, maintenance and programming manual
Mobile power source
TIG – With or without filler wire , AVC , OSC

THE ART OF WELDING
P6
2-92 PN-0509076 Rev. 16
Revisions of the document
Rev. 0 Translation of the original document
Rev. 1 Up-dating due to new 6-axes version
Rev. 2
Update after a report of non-conformity and product evaluations;
sub-points § 7.2 and § 7.3 are added to the section “Adjustment of the
tachometer”
01/2011
Rev. 3 Update “Start cycle with restart” and “Fuses coolant pump control» 09/2011
Rev. 4 Update “Option commands mechanised equipment» 11/2011
Rev. 5
Update: FNCA 1201-039 and FNCA 1201-019 – Items on pages 56 to 59 –
Fuse § 6.2.2 and on page 46, Shunt for UHP welding heads on page 23,
gas values on page 20.
02/2012
Rev. 6
Addition of chapters: Connecting the measuring unit, Adjusting the measu-
ring card, Compatibility of standard equipment.
Changes to pictures of the P6 power source.
03/2012
Rev. 7 Addition chapter 4.5.3 Quick connector gas input
Addition chapter Setting oxygen meter 06/2012
Rev. 8 Addition adapter manual torch and remote control 4 axis. 10/2012
Rev. 9
Addition "Settings oxygen meter configuration" "IP Address", updates
chapters "Making adjustments during a weld cycle" and "Error and codes
processing"
11/2012
Rev. 10 Modification touchscreen controller, addition chapter remotes control on
board 03/2013
Rev. 11 Addition manual torch adapter 0023000901 and ref remote control 04/2013
Rev. 12 Using the remote control to regulate the AVC 10/2013
Rev. 13 Update part list of the power source 01/2014
Rev. 14 Update touchscreen (09/2013) 02/2014
Rev. 15 Update part list remote control 06/2014
Rev. 16 Update : " Servicing" 08/2014
If this technical manual is to be printed, both sides of the page must be used to improve under-
standing and readability.
This manual must be delivered to users.
Product
Reference
Manual
Redactor
P6 mobile power source
0025059101/0025059103/0025059104/0025059105
PN-0509076
SBR

THE ART OF WELDING
P6
PN-0509076 Rev. 16 3-92
Sommaire
1. Safety precautions ...................................................................................................... 5
1. 1. Arc welding hazards ......................................................................................................... 5
1. 2. Meaning of symbols.......................................................................................................... 5
1. 3. Recommendations............................................................................................................ 6
1. 4. Danger in using a power source .................................................................................... 8
1. 4. 1. Training of the operators ...................................................................................... 8
1. 4. 2. Access for maintenance and adjustments ............................................................... 8
1. 4. 3. Ergonomics ........................................................................................................ 8
1. 4. 4. Protection in the event of breakdown or failure of the equipment ............................... 8
1. 4. 5. Device for isolating energy sources........................................................................ 9
1. 4. 6. Prevention of fire and explosion ............................................................................ 9
1. 4. 7. Preventing release of gas and fumes...................................................................... 9
1. 4. 8. Faultfinding ........................................................................................................ 9
2. General information .................................................................................................. 10
2. 1. Applicable directives ....................................................................................................... 10
2. 2. Standards applied .......................................................................................................... 10
2. 3. Reference documents ..................................................................................................... 10
3. Introduction............................................................................................................. 11
3. 1. The P4-P6 P6 HW series .................................................................................................. 11
3. 2. The welding heads ......................................................................................................... 16
3. 2. 1. The open welding heads..................................................................................... 16
3. 2. 2. The closed chamber welding heads ...................................................................... 16
3. 2. 3. The tube to tubesheet welding heads ................................................................... 17
3. 2. 4. Accessories ...................................................................................................... 17
3. 3. Technical specifications of the P6 power source ................................................................. 18
3. 3. 1. Basic design ..................................................................................................... 18
3. 3. 2. Remote control unit 6 axis.................................................................................. 19
3. 3. 3. Remote control pendant 4 axis............................................................................ 19
3. 4. Technical characteristics.................................................................................................. 20
4. Setting to work ........................................................................................................ 21
4. 1. Receipt of a P6 power source .......................................................................................... 21
4. 2. Installation.................................................................................................................... 22
4. 2. 1. Handling .......................................................................................................... 22
4. 2. 2. Placing in position ............................................................................................. 22
4. 2. 3. Connection to mains electricity supply.................................................................. 22
4. 2. 4. Connection with the gas supply ........................................................................... 24
4. 3. Connecting the acquisition module ................................................................................... 26
4. 3. 1. PC/Power source connection ............................................................................... 28
4. 3. 2. Equipment compatibility..................................................................................... 29
4. 4. Setting to work.............................................................................................................. 30
4. 4. 1. Remotes control on board................................................................................... 30
4. 4. 2. Connection of the remote control unit ................................................................. 30
4. 4. 3. Connection of a gas cooled closed chamber welding head ....................................... 31
4. 4. 4. Connection of an open welding head of the MU type or a tube/tubesheet
welding head of the type TS or TP ....................................................................... 32
4. 4. 5. Connection of a liquid cooled closed chamber welding head..................................... 34

THE ART OF WELDING
P6
4-92 PN-0509076 Rev. 16
4. 4. 6. Connection of a liquid cooled closed chamber welding head with integrated
command buttons (MW 40-3, 65-3, 115-3, 170) .................................................... 35
4. 4. 7. Connection of a wire feed unit............................................................................. 36
4. 4. 8. Connection of a closed chamber welding head equipped with tacheometry
(option) ........................................................................................................... 37
4. 4. 9. Connection of a manual torch with double command .............................................. 38
4. 4. 10. Detection of the welding head............................................................................. 39
4. 4. 11. Detection of the «closed head» position ............................................................... 39
4. 4. 12. Oxygen meter option ......................................................................................... 40
4. 4. 13. Option commands mechanised equipment ............................................................ 41
4. 5. Description of controls .................................................................................................... 44
4. 5. 1. Front control and connection panel ...................................................................... 44
4. 5. 2. Rear connector panel......................................................................................... 46
4. 5. 3. Quick connector gas input .................................................................................. 47
4. 5. 4. Remote control units 6 axis 0026169101.............................................................. 47
4. 5. 5. Remote control pendant 4 axis 0026149101 ......................................................... 50
5. Operation of the power source P6 .............................................................................. 54
5. 1. Fundamental procedures ................................................................................................. 54
5. 1. 1. Switching on..................................................................................................... 54
5. 1. 2. Automatic equipment detection ........................................................................... 54
5. 1. 3. Positioning a welding head on the workpiece......................................................... 54
5. 1. 4. Wire setting...................................................................................................... 54
5. 1. 5. Adjustment of the oscillation............................................................................... 55
5. 1. 6. Adjustment of the gas flow ................................................................................. 55
5. 1. 7. Switching on the coolant pump manually ............................................................. 55
5. 2. Execution of a weld cycle ................................................................................................56
5. 2. 1. Safety precautions ............................................................................................ 56
5. 2. 2. Program selection ............................................................................................. 56
5. 2. 3. Simulation........................................................................................................ 56
5. 2. 4. Weld cycle........................................................................................................ 56
5. 2. 5. Stop at end of the weld cycle .............................................................................. 57
5. 2. 6. Induced stoppage.............................................................................................. 58
5. 2. 7. Use of an USB key............................................................................................. 58
5. 2. 8. Start cycle with restart....................................................................................... 58
6. Servicing, maintenance and troubleshooting................................................................. 59
6. 1. Servicing ..................................................................................................................... 59
6. 1. 1. Adjustments ..................................................................................................... 59
6. 1. 2. Adjustment of the tachometer............................................................................. 59
6. 1. 3. Cooling circuit................................................................................................... 60
6. 1. 4. Printer ............................................................................................................. 61
6. 2. Maintenance and troubleshooting .................................................................................... 62
6. 2. 1. Replacement of fuses......................................................................................... 62
6. 2. 2. Fuses coolant pump control ............................................................................... 62
6. 2. 3. Cooling circuit filter ........................................................................................... 63
6. 2. 4. Trouble shooting ............................................................................................... 65
6. 2. 5. Transfert of Log-files.......................................................................................... 69
6. 2. 6. Spare parts of the power source.......................................................................... 70
6. 2. 7. Spare parts for P6 remote control........................................................................ 72
6. 2. 8. Spare parts of the touchscreen ........................................................................... 74
6. 2. 9. Electrical and electronic drawings ........................................................................ 76
7. APPENDIX................................................................................................................ 79
7. 1. Error and codes processing.............................................................................................. 80
7. 2. List of programmed welding parameters............................................................................ 81
8. End of service life, recycling the equipment .................................................................. 85
9. Returned equipment form .......................................................................................... 87

THE ART OF WELDING
P6
PN-0509076 Rev. 16 5-92
Safety precautions1.
Note: Protect yourself and others from injury - read and follow these instructions
Arc welding hazards1. 1.
The following symbols are used in the text to draw your attention and to identify risks and dangers.
When you see a symbol, consult the safety rules in the Recommendations chapter below.
Only qualified staff are permitted to undertake installation, use, maintenance and repair work on a power
source.
When using the equipment, keep away everybody who is not working with the installation.
Meaning of symbols1. 2.
Risk of electric shocks Risk of severe injuries
caused by moving parts
Risk of fume or gas inhalation Risk of explosion
Risk of eye or skin burns
caused by radiation Risk caused by magnetic fields
Warning: hot parts – Risk of
burns Danger caused by noise
Risk of eye or skin burns
caused by flying sparks Read the instructions
Risk of overheating, fire Eye protection mandatory
Foot protection mandatory Helmet mandatory
Risk of falling.
Refer to the recommenda-
tions below in order to take
the necessary precautions
to avoid any hazard.

THE ART OF WELDING
P6
6-92 PN-0509076 Rev. 16
Recommendations1. 3.
Risk of electric shocks
Electrical parts are the electrode, the weld circuit, the
supply circuit and the internal circuits, the filler wire
and metal parts in contact with it, the wire feeder
unit and the wire feeding mechanism. Any contact
with these parts can cause an electric shock if the
installation is connected to the mains supply.
Circumstances increasing the risk of electric shocks:
humid environment, working on a conducting surface,
poor earth connection, poor maintenance of equip-
ment, unsafe working conditions.
To prevent risks:
Avoid any contact with energised wire spools.•
Inspect water cooled torches regularly to detect•
leakage, take care to avoid condensation.
Do not wind the cables around your body.•
Make sure that the electrode is not energised•
when changing it.
Before any maintenance or repair work or if•
equipment is not in use, disconnect the equip-
ment from the mains supply.
Wear gloves, clothes, aprons and safety shoes•
that are dry and without holes.
Isolate yourself from the part and from earth•
using carpets or other suitable insulating materi-
als if carrying out welding on metal surfaces or
structures.
The equipment must be installed and earthed as•
specified in the operating manual and in nation-
al, local and municipal codes of practice.
The current return cable must be fixed correctly•
(clean surface, solid clamping as close as possi-
ble to the weld area).
Cables that are damaged, worn or without•
sheathing, the wrong size or badly assembled
must not be used. They must be replaced im-
mediately.
The welding set must be properly earthed.•
Use a separate cable if the workpiece must be•
earthed.
Appropriate connectors must be used.•
Make sure that the open circuit voltage limited to
80 Vac rms or 113 Vdc (voltage needed for arc
ignition). Maximum value for plasma cutting power
sources: 500 V.
Risk of fume or gas inhala-
tion
During welding, fumes and gases are released which
are dangerous to your health. Avoid inhaling fumes.
Sources of fumes and gases: base metal: basic
material, filler metal, weld coating (flux) with coated
rod electrodes, shielding gas, solvents and materials
covering the workpiece.
To prevent risks:
Use breathing apparatus such as filter masks,•
forced ventilation masks, air-shield masks, dis-
posable masks.
Avoid chlorinated solvents.•
Dry the workpieces thoroughly before welding.•
Do not work alone!•
Control fumes and gases at source.•
Remove paint, oil and any other coatings from•
the surface.
Risk of eye or skin burns
caused by radiation
Radiation from the welding arc can cause eye and
skin burns.
Risk identification: exposure to radiation emitted
from the arc generating intense visible and invisi-
ble radiation (ultraviolet and infrared); reflections of
radiation when welding metals such as aluminium or
stainless steel; blinding glare, sparks, stings caused
by the tungsten electrode tip.
To prevent risks:
Wear gloves or leather sleeves to protect hands•
and forearms.
Wear an apron or gaiters to protect the legs and•
knees to upper foot.
Wear a mask (strapped to the head, handheld or•
electronic) or goggles equipped with a suitable
filter.
Use shielding curtains to protect staff working•
nearby.
Wear a scarf around your neck and close the col-•
lar of your clothing.

THE ART OF WELDING
P6
PN-0509076 Rev. 16 7-92
Warning: hot parts – Risk
of burns
Do not touch welded or torch-cut parts with bare•
hands. If you have to handle them use suitable
tools and/or wear thick and insulating welding
gloves to prevent burns.
Welded parts must cool down before handling or•
further weld operations.
Risk of eye or skin burns
caused by flying sparks
Wear gloves or leather sleeves to protect hands•
and forearms.
Wear an apron or gaiters to protect the legs and•
knees to upper foot.
Wear a mask (strapped to the head, handheld or•
electronic) or goggles equipped with a suitable
filter
Use shielding curtains to protect staff working•
nearby.
Wear cotton or woollen clothes with long sleeves,•
without oil or lubricant marks - avoid synthetic
fabrics.
Wear a scarf around your neck and close the col-•
lar of your clothing.
Wear safety boots made for welders.•
Risk of overheating, fire
Keep the installation in good condition, especially•
the supply cables and the current return cable.
Keep a minimum distance of 6 m between the•
welding equipment and any greasy, explosive or
dusty substance.
Use shielding curtains to protect staff working•
nearby.
Risk of explosion
These risks are caused by using and handling gas
bottles and by flying sparks.
Never use damaged gas bottles.•
Stock the gas bottles in a well-ventilated room,•
allowing access only to authorised staff.
The temperature limit of 55 °C must be re-•
spected for the storage and use of gas bottles.
Separate clearly marked empty gas bottles•
from new ones.
Protect gas bottles from extreme temperatures•
(freezing, sun, sparks, etc.).
Inspect connections and hoses regularly.•
Use shielding curtains.•
Risk of severe injuries
caused by moving parts
•
Never place your hands near a fan or other•
moving parts.
Keep all safety devices closed or in safe mode.•
Risk caused by magnetic
fields
The distance between the brain and the welding
circuit is a very important parameter.
Never wind cables around your body or, even•
worse, over your shoulders.
Make it known if you have been fitted with•
a pacemaker. Possible interference must be
prevented by special measures in co-ordination
with a physician.
The operator must ensure
that no one is exposed to
dangerous areas

THE ART OF WELDING
P6
8-92 PN-0509076 Rev. 16
Training of the operators1. 4. 1.
Behind the power source, close to the Power On
switch, this label states that it is advisable to read
the instruction manual. An instruction manual is
delivered to the client. A copy (all rights reserved)
of this manual MUST be given to the user personnel:
operators, setters, servicing personnel, etc. They
must have appropriate qualification for the tasks
they have to do, in accordance with the rules for new
employees governed by the French Labour Code.
Accessformaintenanceandadjustments1. 4. 2.
Access to the upper parts of the equipment for adjust-
ment or servicing of units which are out of reach
of the operator must be undertaken using a stable
method, such as a ladder or stepladder, in accord-
ance with current safety standards.
It is strictly forbidden to climb up the equipment by
supporting oneself on pipework, a desk, a console or
bracket for the cycle control buttons, etc.
Ergonomics1. 4. 3.
SignsA.
Elements used for the signs, especially safety-rele-
vant parts (e.g. colours of push-buttons and indica-
tor lights — refer to NF X 08 003, NF EN 60073, NF
EN 894-1, ISO 369) must not be modified in any
circumstances (inversion of the colours). Indicator
lights or buttons with whose colours become indis-
cernible due to aging or wear MUST be replaced.
Adequate illumination of work areasB.
Generally, welding equipment does not require the
use of spot lights, but rather a medium surrounding
level of illumination. The user must take all necessary
measures to ensure that the workshop is equipped
with suitable lighting (avoiding shadow areas and
glare) so that the operators do not suffer from exces-
sive tiredness or inconvenience.
Protection in case of breakdown or failure of the
equipment
If no welding operations are carried out, the staff
must protect themselves by activating appropriate
separation devices.
Protectionintheeventofbreakdownorfailure1. 4. 4. of the equipment
During operations other than welding, personnel
must protect themselves by operating the isolation
device appropriate for the operation they have to
perform.
Danger in using a power source1. 4.
Work or maintenance procedures described in this manual may be accompanied by dangers or risks. Such
procedures are indicated by the following pictograms.
Risk or situation with danger of serious injuries or even
death.
Operating procedures and settings for preventing damage to equipment and special instructions will be marked
by the headings Remark or Note.

THE ART OF WELDING
P6
PN-0509076 Rev. 16 9-92
Device for isolating energy sources1. 4. 5.
Provision of shut-off devices
Isolation devices (electrical, hydraulic, pneumatic...)
are mandatory. If they do not form part of the POLYS-
OUDE supply (as is the case with portable installa-
tions), they MUST be provided by the user who must
install them at his cost and responsibility.
Operation of shut off devices
In accordance with the stipulations in the manufac-
turer’s technical manual, before actioning shut-off
devices (isolation of equipment from its source of
power), personnel must make sure that neither they
not any third party is in danger.
Prevention of fire and explosion1. 4. 6.
Welding equipment must not be used on premises
where inflammable, volatile or explosive products
are present. In no circumstances is the P6 power
source to be used to thaw pipework.
Preventing release of gas and fumes1. 4. 7.
It is the user’s responsibility to assess:
inconvenience or unhealthy conditions inside his•
workshop and to take the necessary measures to
apply this clause.
Protection against radiation from electric arcs.•
Safety instructions and protective arrangements•
must conform to NF EN 166 and NF EN 169.
Faultfinding1. 4. 8.
Only a qualified electrician is authorised to inspect,
test, adjust or repair electric or electronic equip-
ment.
Before any maintenance work can be carried out or
an instrument is connected to a circuit, the mains
supply must be disconnected and a waiting period of
2 minutes must have elapsed. These instructions are
specified on the label at the right side of the power
source.
Always check that no voltage
is present even if the instal-
lation has been disconnec-
ted from the mains. A capa-
citor can store its voltage for
a long time after it has been
disconnected from the power
source.
Never shunt or remove the safety devices or inter-
locks installed to protect personnel.
Never stand on a wet or humid floor during inter-
vention on electric or electronic devices. It is essen-
tial to avoid any leakage of liquids inside electric or
electronic equipment.
Never use volatile or flammable solvents in the
workshop. The electric arc could ignite the vapours
or flammable liquids.
During faultfinding and maintenance work on electri-
cal equipment, take off any jewellery (rings, watch-
es, bracelets, etc.). Insulating shoes must be worn
when the situation requires it.

THE ART OF WELDING
P6
10-92 PN-0509076 Rev. 16
General information2.
Applicable directives2. 1.
2004/108/EC Electromagnetic compatibility
2006/95/EC Electrical equipment designed for use within certain voltage limits
Standards applied2. 2.
EN 60974-1 Arc welding equipment — Part 1: Welding power sources
EN 60974-10 Arc welding equipment — Part 10: Electromagnetic compatibility (EMC) require-
ments.
Reference documents2. 3.
PN-0908080 User manual for touchscreen

THE ART OF WELDING
P6
PN-0509076 Rev. 16 11-92
Introduction3.
The P4-P6 P6 HW series3. 1.
The P6 belongs to a new series of universal and functional power sources for orbital TIG welding. The complete
realisation of a weld is the result of applying a WP (Weld Procedure), containing one or more programs when
several passes are necessary, documentation for preserving information about the weld, such as preparation
of the tubes, electrode diameter and grinding angle, workpiece/ electrode distance, wire diameter and feeding
angle etc.
The WP also assists the operator finding a successful solution of the weld problem. Particular features of the
power source P6 are:
The welding sequences are completely programmable in the operator’s language.•
The handling is simple and easy to learn because of the intuitive programming concept.•
Built-in library of WPs for fast weld parameter search.•
A measurement data acquisition system.•
An integrated printer for archiving and documentation to ISO 9000.•
WPs can be stored on internal memory or on a USB key.•
Modern power sources using inverter-technology.•
Mechanised welding can be carried out with all the convenience of the P4-P6 series power sources.•
Features of the P4-P6 P6 HW power sources:
DC or pulsed weld current can be supplied.•
Continuous or pulsed movement and continuous or pulsed wire feeding in synchronisation with the weld•
current.

THE ART OF WELDING
P6
12-92 PN-0509076 Rev. 16
Fig. 3.1 - P6 HW power source
P6 HW
520 A mobile power source.
Ideal for high current, hot-wire welding.

THE ART OF WELDING
P6
PN-0509076 Rev. 16 13-92
Fig. 3.3 - P4 power source
Fig. 3.2 - P6 power source
P4
170 A mobile power source.
Ideal for mobile use on site.
P6
300 A mobile power source.
Ideal for prefabrication work.

THE ART OF WELDING
P6
14-92 PN-0509076 Rev. 16
P6 CW orbital power source
P6 CW - 400/415 V ± 10%, three-phase, 50/60 Hz – Basic version
(including torch rotation control) with printer 00 2505 9101
P6 CW - 400/415 V ± 10%, three-phase, 50/60 Hz (4 axes) – Basic version
(including torch rotation control) with touchscreen, wire feeder control,
printer and remote control pendant (4 axes) 00 2505 9103
P6 CW - 400/415 V ± 10%, three-phase, 50/60 Hz (5 axes) – Basic version
(including torch rotation control) with touchscreen, wire feeder control,
printer, remote control pendant (6 axes) and arc voltage control (AVC) 00 2505 9104
P6 CW - 400/415 V ± 10%, three-phase, 50/60 Hz (6 axes) – Basic version
(including torch rotation control) with touchscreen, wire feeder control,
printer, remote control pendant (6 axes), arc voltage control (AVC)
and oscillation control (OSC) 00 2505 9105

THE ART OF WELDING
P6
PN-0509076 Rev. 16 15-92

THE ART OF WELDING
P6
16-92 PN-0509076 Rev. 16
Fig. 3.4 - MU IV welding head
Fig. 3.5 - Polycar welding carriage
Fig. 3.6 - MW welding head
The welding heads3. 2.
These power sources support several of the Polys-
oude series welding heads.
The open welding heads3. 2. 1.
MU IV type (Fig. 3.4) for standard or special ap-•
plications. Modular design. Weldheads designed
for butt welding pipes, with or without filler wire.
Polycar welding head (Fig. 3.5) to weld large•
diameter pipes.
The closed chamber welding heads3. 2. 2.
MW (Fig.3.6) when high productivity is required.•
High duty cycle due to water cooling. Adaptor
kits available for welding of accessories (elbows,
flanges, valves, connections, etc.).
Sentry UHP for the demands of ultra high pu-•
rity welding. Welding head with closed chamber
designed for but welding thin pipes without filler
wire. It ensures high quality welds and its com-
pact design enables it to be used in areas with
restricted access.
HD when the access to the weld area is restricted.•
K for applications calling for the best shielding•
gas protection.

THE ART OF WELDING
P6
PN-0509076 Rev. 16 17-92
The tube to tubesheet welding heads3. 2. 3.
TS welding heads to meet sought-after produc-•
tivity and quality requirements.
TS 25, standard welding head for tube to tube•
sheet.
Closed welding head, designed for slightly pro-
truding or flush tubes.
TS 34 (Fig.3.7), standard welding head for tube•
to tube sheet particularly designed for high duty
cycle applications.
Closed welding head for slightly protruding or
flush tubes.
TS 2000 (Fig.3.8) and TS 8/75 (Fig3.9), stand-•
ard welding head for tube to tubesheet applica-
tions.
Open weldhead for protruding, flush or recessed
tubes.
Accessories3. 2. 4.
POLYFIL-3 (Fig.3.10) external wire feeder.
Wire feeder with four-roller linear drive system to
minimise wire deformation and damage to wire
surface.
Fig. 3.7 - TS 34 welding head
Fig. 3.8 - TS 2000 welding head
Fig. 3.10 - Polyfil-3 wire feeder
Fig. 3.9 - TS 8/75 welding head

THE ART OF WELDING
P6
18-92 PN-0509076 Rev. 16
2
1
3
4
5
6
TechnicalspecificationsoftheP6power3. 3. source
Basic design3. 3. 1.
The welding set contains the power source, all control
electronics and the torch cooling. All connections are
made on a connector panel situated at the front of
the power source.
The front panel also supports the printer and connec-
tions for the USB key and the RJ45 link for connect-
ing a PC.
There is a touchscreen mounted on top of the power
source for programming and monitoring of the weld
cycles.
The power source is fitted with a 2-metre long power
supply cable.
Fig. 3.11 - Description of P6 power source
1 Protection for programming screen 4 RJ45 connection
2 Screen and touchscreen (option) 5 USB connection
3 Printer (option) 6 Connection panel

THE ART OF WELDING
P6
PN-0509076 Rev. 16 19-92
Remote control unit 6 axis3. 3. 2.
All functions and parameters can be monitored and
changed by the remote control unit (option):
Positioning welding heads and wire feeders.•
Starting and stopping weld cycles.•
Selecting WPs and programs.•
Simulating weld programs.•
Minor modifications during a weld cycle.•
Shielding gas test.•
Manual starting of the cooling pump.•
Remote control pendant 4 axis3. 3. 3.
All operations and parameters can be controlled by
the remote control pendant:
Set up of Welding heads and wire feeders.•
Start and stop of weld cycles.•
Selection of WPs and programs.•
Simulation of weld cycles without arc.•
Parameter modifications during a weld cycle.•
Shielding gas test.•
Manual start of the cooling pump.•
Fig. 3.12 - P6 remotes control unit

THE ART OF WELDING
P6
20-92 PN-0509076 Rev. 16
Technical characteristics3. 4.
Mains power source
Threephase + earth
400 V/415 V ± 10 %
50 or 60 Hz
Multivoltage option 200 V - 480 V ± 10 %
Current consumption 13 A (400 V)
Open circuit voltage 100 V
Insulation class F (E for multivoltage option)
Protection class IP 23 (with touchscreen closed)
IP 20 (with touchscreen open)
Weld current range 5 to 300 A
Current regulation ± 1 % if I > 100 A and ± 1 A if I ≤100 A
Duty cycle 300 A at 60 %
240 A at 100 %
Pulsed current range 300 A range: 5 to 300 A
Time period from 10 to 3300 ms
Movements monitored
Welding head rotation
Wire feeder
Height of arc - AVC - (option)
Oscillation - OSC- (option)
Speed accuracy ± 1 % at Vp ≥¼ Vmax (Vp = programmed speed)
± 2 % at Vp < ¼ Vmax
Gas monitored Torch gas, second gas (option)
Source cooling Forced ventilation
Weld torch cooling Cooling liquid in closed loop with safety device (2nd circuit as
option)
Display of actual magnitudes during cycle
Continuous display of the power source output voltage and
the weld current (if remote control unit or touchscreen option
present)
Number of stored WPs 200 maximum
Sectors per program 99 maximum
Archiving and loading on USB-key
Overall dimensions 630 x 470 x 790 mm (L x D x H)
630 x 470 x 1110 mm (Multivoltage version)
Weight 76 kg (with cooling liquid, touchscreen and printer)
160 kg in multivoltage version with carrier
Standards EN 60974-1 et EN 60974-10
The EMC classification to EN 55011 (EN 60974-10) has been executed to class A requirements.
The heating tests have been carried out at ambient temperature. The duty cycle at 40 °C has been determined
by simulation.