PONNDORF P classicplus 15 User manual

Hose Pump
Type P_classicplus
Operation Manual

PONNDORF Gerätetechnik GmbH
Leipziger Strasse 374
D - 34123 Kassel
Operation Manual
Hose Pump type P_classicplus
Page 1 of 25
Version 002_GB / 04.2017
Table of contents Page
1. Table of contents................................................................................................1
2. General
2.1 Service address .........................................................................................2
2.2 General information.................................................................................2/3
2.3 Labelling.....................................................................................................3
2.4 Guarantee..................................................................................................4
2.5 Technical data............................................................................................4
3. Safety
3.1 Marking of details in the operation manual ...............................................5
3.2 Safety instructions for operating the pumps in hazardous locations...........6
3.3 Intended use ........................................................................................... 6/7
3.4 Qualification and training of personnel.......................................................7
3.5 Dangers in case of non-observance of the safety instructions................ 7/8
3.6 Safety-conscious working ..........................................................................8
3.7 Safety instructions for the operator/user ....................................................8
3.8 Safety instructions for maintenance / inspection / assembly...................8/9
3.9 Unauthorized modifications or use of unoriginal parts................................9
3.10 Unauthorized operation methods...............................................................9
4. Transport, storage and disposal
4.1 Transport.................................................................................................. 10
4.2 Storage .................................................................................................... 10
4.3 Disposal ..............................................................................................10/11
5. Description of pump and accessories............................................................ 11
5.1 Detector for hose leakages ......................................................................12
5.2 Diagram of the leakage detector.............................................................. 13
5.3 Diagram of the leakage detector for operating the pumps in
hazardous locations.................................................................................14
6. Installation / connection / operation
6.1 Installation of pumps in hazardous locations............................................15
6.2 Electrical connections ......................................................................... 15/16
6.3 Mechanical connections......................................................................16/17
6.4 Installing the pump hose .....................................................................18-20
7. Repairs / maintenance
7.1 Changing the pump hose......................................................................... 21
7.2 Maintenance............................................................................................. 22
7.3 Cleaning...................................................................................................22
7.4 Drawing of spare parts.............................................................................23
7.5 List of spare parts..................................................................................... 23
8. Characteristic curves.................................................................................. 24/25
9. Accompanying documents.............................................................................. 25

PONNDORF Gerätetechnik GmbH
Leipziger Strasse 374
D - 34123 Kassel
Operation Manual
Hose Pump type P_classicplus
Page 2 of 25
Version 002_GB / 04.2017
2. General
2.1 Service address
PONNDORF GERÄTETECHNIK GmbH
Leipziger Strasse 374
D - 34123 Kassel
Tel. [phone] - 0
Fax: [phone] - 88
E-Mail: [email protected]
2.2 General information
Ponndorf Hose Pumps are a self-priming positive displacement pumps without any glands
or valves. The pumping medium only comes in contact the inner surface of the pump hose,
but not with the moving parts of the pump. Therefore the pumps are particularly suitable
for pumping aggressive, abrasive and viscous liquids, but as well for pumping liquids
containing coarse-grained solids and sensitive materials which require to be pumped
gently.
Priming and pumping of combustible gases or fumes is prohibited.
Start up and close down operations which require this should only be rarely
and kept as short as possible. A dry run of the pump has to be avoided
generally. Appropriate measures have to be taken by operator.
Hose pumps are only intended to pump free-flowing liquids but not to pump
gaseous pumping media.
The functioning of a hose pump can lead to abrasion on the pump hose. For
applications in which the possible abrasion is intermittent or not permissible,
appropriate filter technology must be provided by the customer.
To guarantee the tightness and chemical compatibility of the pump hoses, the
manufacturer of the hose pump must be consulted in case of possible
changes of the pumping media unless this information does not appear from
available documents.

PONNDORF Gerätetechnik GmbH
Leipziger Strasse 374
D - 34123 Kassel
Operation Manual
Hose Pump type P_classicplus
Page 3 of 25
Version 002_GB / 04.2017
To avoid blockages of the pumps and/or any other damages of pumps or
pump hoses, the operator must guarantee that no hose damaging objects can
invade the hoses (e.g. sharp-edged or too big and not pumpable objects). A
suitable strainer may be used as protection.
2.3 Labelling
1. Pump Type
2. Maximum Pressure
3. Pump Number and Year of Manufacture
4. ATEX Coding (optional)
5. Ambient Temperature Limit in EX-Zone (optional)
6. Customer Number –Order Number Ponndorf
The data specified on the name plate refer to the delivery status of the Ponndorf Hose
Pump. Any modification of the pump can result in a change of the specified data and the
request of a new name plate for the Ponndorf Hose Pump could be necessary.
When requesting spares, the model and serial number should always be quoted.
1
6
5
4
3
2

PONNDORF Gerätetechnik GmbH
Leipziger Strasse 374
D - 34123 Kassel
Operation Manual
Hose Pump type P_classicplus
Page 4 of 25
Version 002_GB / 04.2017
2.4 Guarantee
The guarantee for defects of any goods delivered by us is stated in our Terms and
Conditions of Sale.
We do not assume any liability for defects and damages which are caused by non-
observance of the instructions of the operation manual.
Furthermore we assume no liability for defects or damages which are caused by changing
the operating conditions (use not in accordance with the intended use), e.g. use of a
different pumping medium for which the pump hose is not suitable for, higher temperature
which exceed the maximum permissible or line losses caused by media with a too high
viscosity.
2.5 Technical data
P_classicplus
15
P_classicplus
27
P_classicplus
35
Max. flow rate:
[l/h H2O]
500
2.500
5.500
Max. pressure:
[bar]
4
Max. suction height:
[m]
8
Max. viscosity of
pumping media:
[mPas]
35.000
Max. motor power:
[kW]
0,37
0,55
1,5
Weight:
construction XXX
construction GMC
construction BDC
[kg]
7,0
35,5
40,5
14,0
45,5
54,5
26,0
max. 93,7
max. 90,7
Hose material
Natural rubber