Porter-Cable 423MAG User manual
Instruction
manual
®
To learn more aboutPorter-Cable
visitourwebsite at:
http://www.porter-cable.com
PartNo.A17314_05-19-06_Rev.A
FRANÇAIS : PAGE 17
ESPAÑOL : PÁGINA 33
Double Insulated
Circular Saw
MODELS
423MAG and 424MAG
The Modeland SerialNo.plate is located on the
main housing ofthe tool.Record these numbers in
the spaces below and retain forfuture reference.
ModelNo.__________________________________
Type _______________________________________
SerialNo.__________________________________
IMPORTANT!
Please make certain that the person who is
to use this equipment carefully reads and
understands these instructions before starting
operations.
Copyright©2006 Porter-Cable
2
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS
Read and understand all warnings and operating instructions before
using any toolorequipment.Always follow basic safety precautions to reduce the
risk ofpersonalinjury.Improperoperation,maintenance,ormodification oftools
orequipmentcould resultin serious injury and property damage.These tools and
equipmentare designed forcertain applications.DO NOT modify this productand/or
use itforany application otherthan forwhich itwas designed.
If you have any questions relative to its application,DO NOT use the productuntil
you have written Porter-Cable and we have advised you.
Online,contactus at:www.porter-cable.com
SAVE THESE INSTRUCTIONS!
INFORMATION REGARDING SAFE AND PROPER OPERATION IS AVAILABLE FROM:
The Power Tool Institute
1300 SumnerAvenue,Cleveland,OH 44115-2851
www.powertoolinstitute.org
National Safety Council
1121 Spring Lake Drive
Itasca,IL 60143-3201
American National Standards Institute
25 West43rd Street,4 floor
New York,NY 10036 www.ansi.org
ANSI01.1Safety Requirements forWoodworking Machines
The U.S. Department of Labor regulations
www.osha.gov
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY GUIDELINES - DEFINITIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
ESPAÑOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3
Some dustcreated by powersanding,sawing,grinding,drilling,
and otherconstruction activities contains chemicals known
(
to the
State ofCalifornia
)
to cause cancer,birth defects orotherreproductive harm.Some
examples ofthese chemicals are:
●lead from lead-based paints
●crystalline silica from bricks and cementand othermasonry products
●arsenic and chromium from chemically-treated lumber
Yourrisk from these exposures varies,depending on how often you do this type
ofwork.To reduce yourexposure to these chemicals:work in a well ventilated
area,and work with approved safety equipment,always wearNIOSH/OSHA
approved,properly fitting face mask orrespiratorwhen using such tools.
indicates an imminently hazardous situation which,ifnot
avoided,will resultin death orserious injury.
indicates a potentially ha zardous situation which,ifnot
avoided,could resultin death orserious injury.
indicates a potentially hazardous situation which,ifnot
avoided,may resultin minorormoderate injury.
used withoutthe safety alertsymbolindicates potentially
hazardous situation which,ifnotavoided,may resultin property
damage.
CALIFORNIA PROPOSITION 65
Itis importantforyou to read and understand this manual.The
information itcontains relates to protecting Y O U R SA F ETY and
PREVENTING PROBLEMS.The symbols below are used to help you
recognize this information.
SAFETY GUIDELINES - DEFINITIONS
4
SAVE THESE INSTRUCTIONS
1) Work area safety
a
)
Keep work area clean and well lit. Clutt ered ordark areas invite
accidents.
b
)
Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Powertools create
sparks which may ignite the dustorfumes.
c
)
Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a
)
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never re-
move the grounding prong or modify the plug in any way. Do not use
any adaptor plugs. Check with a qualified electrician ifyou are in doubtas
to whetherthe outletis properly grounded.If the tools should electrically
malfunction orbreak down,grounding provides a low resistance path to
carry electricity away from the user.Applicable only to Class I (ground-
ed) tools.
b
)
Double insulated tools are equipped with a polarized plug (one blade
is wider than the other.) This plug will fit in a polarized outlet only one
way. If the plug does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a polarized out-
let. Do not change the plug in any way. Double insulation eliminates the
need forthe three wire grounded powercord and grounded powersupply
system.Applicable only to Class II (double insulated) tools.
c
)
Avoid body contact with earthed or grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an increased risk of
electric shock ifyourbody is earthed orgrounded.
d
)
Do not expose power tools to rain or wet conditions. Waterentering a
powertoolwill increase the risk ofelectric shock.
e
)
Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged orentangled cords increase the risk
ofelectric shock.
f
)
When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use ofa cord suitable foroutdooruse reduces
the risk ofelectric shock.
3) Personal safety
a
)
Stay alert, watch what you are doing and use common sense when
operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication. A momentof
inattention while operating powertools may resultin serious personal
injury.
Read all instructions. Failure to follow all instructions listed
below may result in electric shock, fire and/or serious injury. The term
"power tool" in all of the warnings listed below refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.
To reduce the risk of injury, user must read instruction manual.
GENERAL SAFETY RULES
5
b
)
Use safety equipment. Always wear eye protection. Safety equipment
such as dustmask,non-skid safety shoes,hard hat,orhearing
protection used forappropriate conditions will reduce personalinjuries.
c
)
Avoid accidental starting. Ensure the switch is in the off-position
before plugging in. Carrying powertools with yourfingeron the switch
orplugging in powertools thathave the switch on invites accidents.
d
)
Remove any adjusting key or wrench before turning the power tool
on. A wrench ora key leftattached to a rotating partofthe powertool
may resultin personalinjury.
e
)
Do not overreach. Keep proper footing and balance at all times. This
enables bettercontrolofthe powertoolin unexpected situations.
f
)
Dress properly. Do not wear loose clothing or jewelry. Keep your
hair, clothing and gloves away from moving parts. Loose clothes,
jewelry orlong haircan be caughtin moving parts.
g
)
If devices are provided for the connection of dust extraction and
collection facilities, ensure these are connected and properly used.
Use ofthese devices can reduce dust-related hazards.
4) Power tool use and care
a
)
Do not force the power tool. Use the correct power tool for your
application. The correctpowertoolwill do the job betterand saferat
the rate forwhich itwas designed.
b
)
Do not use the power tool if the switch does not turn it on and off.
Any powertoolthatcannotbe controlled with the switch is dangerous
and mustbe repaired.
c
)
Disconnect the plug from the power source before making any
adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk ofstarting the powertool
accidentally.
d
)
Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to
operate the power tool. Powertools are dangerous in the hands of
untrained users.
e
)
Maintain power tools. Check for misalignment or binding of moving
parts, breakage of parts and any other condition that may affect the
power tools operation. If damaged, have the power tool repaired
before use. Many accidents are caused by poorly maintained power
tools.
f
)
Keep cutting tools sharp and clean. Properly maintained cutting tools
with sharp cutting edges are less likely to bind and are easierto control.
g
)
Use the power tool, accessories and tool bits etc., in accordance
with these instructions and in the manner intended for the particular
type of power tool, taking into account the working conditions
and the work to be performed. Use ofthe powertoolforoperations
differentfrom those intended could resultin a hazardous situation.
5) Service
a
)
Have your power tool serviced by a qualified repair person using
only identical replacement parts. This will ensure thatthe safety ofthe
powertoolis maintained.
GENERAL SAFETY RULES continued
6
ADDITIONAL SPECIFIC SAFETY RULES
Safety Instructions for All Saws
a
)
Keep hands away from cutting area and the blade. Keep your second
hand on auxiliary handle, or motor housing. If both hands are holding
the saw,they cannotbe cutby the blade.
b
)
Do not reach underneath the workpiece. The guard cannotprotectyou
from the blade below the workpiece.
c
)
Adjust the cutting depth to the thickness of the workpiece. Less than a
full tooth ofthe blade teeth should be visible below the workpiece.
d
)
Never hold piece being cut in your hands or across your leg. Secure
the workpiece to a stable platform. Itis importantto supportthe work
properly to minimize body exposure,blade binding,orloss ofcontrol.
e
)
Hold power tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or its own
cord. Contactwith a "live" wire will also make exposed metalparts ofthe
powertool"live" and shock the operator.
f
)
When ripping always use a rip fence or straight edge guide. This
improves the accuracy ofcutand reduces the chance ofblade binding.
g
)
Always use blades with correct size and shape (diamond versus
round) of arbor holes. Blades thatdo notmatch the mounting hardware
ofthe saw will run eccentrically,causing loss ofcontrol.
h
)
Never use damaged or incorrect blade washers or bolt. The blade
washers and boltwere specially designed foryoursaw,foroptimum
performance and safety ofoperation.
Kickback Safety Instructions
Causes and OperatorPrevention ofKickback:
–Kickback is a sudden reaction to a pinched,bound ormisaligned saw
blade,causing an uncontrolled saw to liftup and outofthe workpiece
toward the operator.
–When the blade is pinched orbound tightly by the kerfclosing down,the
blade stalls and the motorreaction drives the unitrapidly back toward the
operator.
–If the blade becomes twisted ormisaligned in the cut,the teeth atthe back
edge ofthe blade can dig into the top surface ofthe wood causing the
blade to climb outofthe kerfand jump back toward the operator.
Kickback is the resultofsaw misuse and/orincorrectoperating procedures
orconditions and can be avoided by taking properprecautions as given
below:
i
)
Maintain a firm grip with both hands on the saw and position your
arms to resist kickback forces. Position your body to either side of the
blade, but not in line with the blade. Kickback could cause the saw to
jump backwards,butkickback forces can be controlled by the operator,if
properprecautions are taken.
j
)
When blade is binding, or when interrupting a cut for any reason,
release the trigger and hold the saw motionless in the material until
the blade comes to a complete stop. Never attempt to remove the saw
from the work or pull the saw backward while the blade is in motion or
kickback may occur. Investigate and take corrective actions to eliminate
the cause ofblade binding.
k
)
When restarting a saw in the workpiece, centre the saw blade in the
kerf and check that saw teeth are not engaged into the material.If saw
blade is binding,itmay walk up orkickback from the workpiece as the saw
is restarted.
7
SAVE THESE INSTRUCTIONS!
l
)
Support large panels to minimize the risk of blade pinching and
kickback. Large panels tend to sag undertheirown weight.Supports
mustbe placed underthe panelon both sides,nearthe line ofcutand
nearthe edge ofthe panel.
m
)
Do not use dull or damaged blades. Unsharpened orimproperly set
blades produce narrow kerfcausing excessive friction,blade binding and
kickback.
n
)
Blade depth and bevel adjusting locking levers must be tight and
secure before making cut. If blade adjustmentshifts while cutting,itmay
cause binding and kickback.
o
)
Use extra caution when making a "plunge cut" into existing walls or
other blind areas. The protruding blade may cutobjects thatcan cause
kickback.
Lower Guard Safety Instructions
p
)
Check lower guard for proper closing before each use. Do not
operate the saw if lower guard does not move freely and close
instantly. Never clamp or tie the lower guard into the open position.
If saw is accidentally dropped,lowerguard may be bent.Raise the lower
guard with the retracting handle and make sure itmoves freely and does
nottouch the blade orany otherpart,in all angles and depths ofcut.
q
)
Check the operation of the lower guard spring. If the guard and the
spring are not operating properly, they must be serviced before use.
Lowerguard may operate sluggishly due to damaged parts,gummy
deposits,ora build-up ofdebris.
r
)
Lower guard should be retracted manually only for special cuts
such as "plunge cuts" and "compound cuts." Raise lower guard by
retracting handle and as soon as blade enters the material, the lower
guard must be released. Forall othersawing,the lowerguard should
operate automatically.
s
)
Always observe that the lower guard is covering the blade before
placing saw down on bench or floor. An unprotected,coasting blade
will cause the saw to walk backwards,cutting whateveris in its path.Be
aware ofthe time ittakes forthe blade to stop afterswitch is released.
Other Safety Instructions
t
)
Wear eye and hearing protection. Always use safety glasses.
Everyday eyeglasses are NOT safety glasses.USE CERTIFIED SAFETY
E Q UIPMENT.Eye protection equipmentshould comply with ANSI
Z87.1 standards.Hearing equipmentshould comply with ANSIS3.19
standards.
u
)
Use of this tool can generate and disburse dust or other
airborne particles, including wood dust, crystalline silica dust and
asbestos dust. Directparticles away from face and body.Always
operate toolin well ventilated area and provide forproperdustremoval.
Use dustcollection system whereverpossible.Exposure to the dust
may cause serious and permanentrespiratory orotherinjury,including
silicosis
(
a serious lung disease
)
,cancer,and death.Avoid breathing the
dust,and avoid prolonged contactwith dust.Allowing dustto getinto
yourmouth oreyes,orlay on yourskin may promote absorption of
harmfulmaterial.Always use properly fitting NIOSH/OSHA approved
respiratory protection appropriate forthe dustexposure,and wash
exposed areas with soap and water.
ADDITIONAL SPECIFIC SAFETY RULES continued
8
SAVE THESE INSTRUCTIONS!
SYMBOL DEFINITION
V ........................................ volts
A ........................................ amperes
Hz ...................................... hertz
W ....................................... watts
kW ..................................... kilowatts
F ........................................ farads
µF ...................................... microfarads
l.......................................... litres
g ........................................ grams
kg....................................... kilograms
bar..................................... bars
Pa ...................................... pascals
h......................................... hours
min..................................... minutes
s......................................... seconds
n0....................................... no-load speed
.../min or…min-1.............. Revolutions orreciprocations perminute
ord.c.................... directcurrent
ora.c........................ alternating current
2............................ two-phase alternating current
2N ........................... two-phase alternating currentwith neutral
3 .............................. three-phase alternating current
3N ............................ three-phase alternating currentwith neutral
.............................. rated currentofthe appropriate fuse-link in amperes
................................. time-lag miniature fuse-link where X is the symbolfor
the time/currentcharacteristic,as given in IEC 60127
.................................... protective earth
.................................... class II tool
IPXX................................... IP symbol
9
MOTOR
Many Porter-Cable tools will operate on eitherD.C., orsingle phase 25 to 60
cycle A.C.currentand voltage within plus orminus 5 percentofthatshown on
the specification plate on the tool.Severalmodels,however,are designed for
A.C.currentonly.Referto the specification plate on yourtoolforpropervoltage
and currentrating.
Do notoperate yourtoolon a currenton which the voltage is not
within correctlimits.Do notoperate tools rated A.C.only on D.C.current.To do
so may seriously damage the tool.
EXTENSION CORD SELECTION
If an extension cord is used,make sure the conductorsize is large enough to
preventexcessive voltage drop which will cause loss ofpowerand possible
motordamage.A table ofrecommended extension cord sizes will be found in
this section.This table is based on limiting line voltage drop to 5 volts
(
10 volts
for230 volts
)
at150% ofrated amperes.
If an extension cord is to be used outdoors,itmustbe marked with the suffix
W-A orW following the cord type designation.Forexample –SJTW-A to
indicate itis acceptable foroutdooruse.
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS
Length of Cord in Feet
115V 25 Ft.50 Ft.100 Ft.150 Ft.200 Ft.250 Ft.300 Ft.400 Ft.500 Ft.
230V 50 Ft.100 Ft.200 Ft.300 Ft.400 Ft.500 Ft.600 Ft.800 Ft.1000 Ft.
Nameplate Ampere Rating
0-2 18 18 18 16 16 14 14 12 12
2-3 18 18 16 14 14 12 12 10 10
3-4 18 18 16 14 12 12 10 10 8
4-5 18 18 14 12 12 10 10 8 8
5-6 18 16 14 12 10 10 8 8 6
6-8 18 16 12 10 10 8 6 6 6
8-10 18 14 12 10 8 8 6 6 4
10-12 16 14 10 8 8 6 6 4 4
12-14 16 12 10 8 6 6 6 4 2
14-16 16 12 10 8 6 6 4 4 2
16-18 14 12 8 8 6 4 4 2 2
18-20 14 12 8 6 6 4 4 2 2
FOREWORD
YourPorter-Cable circularsaw is designed foruse with 7-1/4" diameterblades
thathave a 5/8" diameterbore.Blades mustbe rated for6000 RPM operation
(
or
higher
)
.
A mounting flange kitfordiamond-hole blades is available.This kitadapts the
saw foruse with 7-1/4" diameterblades thathave a diamond-shaped mounting
hole.
BLADE BRAKE (Model 424MAG only)
Model424MA G is equipped with an electric blade brake thatenergizes
automatically when the triggerswitch is released.
FUNCTIONAL DESCRIPTION
CARTON CONTENTS
Saw
Instruction Manual
Carrying Case
Avoid contactwith the blade teeth to preventpersonalinjury.
This toolis equipped with a Quick Change
™
blade clamp and
is designed to be tightened hand-tightonly.The use ofexternaltools may cause
damage to the blade clamp.
DO NOT USE the Quick Change
™
blade clamp with any product
other than specified Porter-Cable tools - 324MAG, 325MAG, 423MAG, 424MAG.
1.Push in the arborlock button
(
A
)
Fig.1
and rotate the blade by hand until the
lock engages the blade arbor.
2.While pressing the arborlock button,
extend the leveron the Quick Change
blade clamp
(
A
)
Fig.2.Turn itclockwise
(
left-hand thread
)
.
3.Remove the Quick Change blade clamp,
release the arborlock button,and remove
the outerblade flange.
10
OPERATION
NOTE: This toolis shipped completely assembled.No assembly time ortools are
required.
ASSEMBLY
Fig. 1
A
A
A
Fig. 2
Disconnect the tool from the power source!
REMOVING THE BLADE
NOTE: DO NOT use wetlubricants on the Quick Change blade clamp.
Verify thatthe Quick Change blade clamp leveris tight,and quickly
returns to its closed position before connecting the toolto the powersource.If it
doesn’treturn,clearthe debris from the clamp.Visually inspectthe blade clamp lever
regularly to ensure thatitis notextended during use.
Disconnect the tool from the power source!
Avoid contactwith the blade teeth to preventpersonalinjury.
INSTALLING THE BLADE
Fig. 3
11
A
Fig. 4 Fig. 5
1.Liftthe depth-adjustmentlocking lever
(
A
)
Fig.6,located atthe rearofthe
saw.
2.Raise orlowerthe saw housing to the correct
level.
NOTE: The upperguard
(
B
)
Fig.6 is marked in
1/4" increments forconvenience in setting
the depth-of-cut.Align the depth segment
mark
(
C
)
Fig.6 with the desired depth
marking on the guard.
3.Press the depth-adjustmentlocking lever
down firmly to lock the saw.
A
B
C
Fig. 6
1.Remove any accumulated sawdustorothercontaminants from the guards,from
around the arbor,and from the blade clamp.
2.Clean the innerblade flange,retractthe telescoping guard,and place the new
blade on the arbor.Verify thatthe teeth pointup atthe frontofthe saw
(
Fig.4
)
.
3.Place the outerblade flange
(
A
)
Fig.5 on the arborwith the smooth side against
the blade.Mate the flats with those on the arbor.
4.Replace the Quick Change blade clamp
(
A
)
Fig.2 fingertightby turning itcounter-
clockwise.Push in the arborlock button
(
A
)
Fig.1 and extend the leveron the
Quick Change blade clamp
(
A
)
Fig.2.Hand-tighten the assembly securely.Release
the arborlock.
TELESCOPING GUARD
The telescoping guard
(
A
)
Fig.3 is a safety device importantto yourprotection.
Every time you use the saw,verify thatthe telescoping guard rotates freely and
returns quickly and completely to its closed position.Atleastonce a month,remove
any accumulated debris
(
sawdust,pitch,etc.
)
from the area around the hub
(
B
)
of
the telescoping guard.DO NOT LUBRICATE THIS AREA. The hub has a dry film
lubricated surface thatdoes notneed oiling.DO NOT block orwedge the telescoping
guard in the open position.
DO NOT use your saw if the telescoping guard is not in working
order. If telescoping guard movementis sluggish orifbinding exists,return the saw to
yournearestAUTHORIZED PORTER-CABLE SERVICE STATION orPORTER-CABLE
SERVICE CENTER forrepair.
Disconnect the tool from the power source!
TO ADJUST DEPTH-OF-CUT FOR NORMAL CUTTING
Adjustthe depth-of-cutso thatthe saw blade barely protrudes through the
thickness ofthe workpiece.To adjust:
1.Loosen the beveladjusting lever
(
A
)
Fig.7.
2.Tiltthe saw base until the desired
graduation line on the bevelsegment
(
B
)
Fig.7 aligns with the indicator
(
C
)
Fig.7 on the bracket.
3.Tighten the beveladjusting leverfirmly.
4.Forbevelcuts greaterthan 45°,set
the guide on the 45°mark.Liftthe
beveladjusting leverinto the slot
(
D
)
Fig.7 and move the saw base to
the greaterangle.Tighten the bevel
adjusting leverfirmly.
12
AFig. 11
A
B
C
D
Fig. 7
Disconnect the tool from the power source!
Disconnect the tool from the power source!
TO ADJUST FOR BEVEL CUTS
0° POSITIVE STOP
The saw is equipped with an adjustable positive stop at0°.Check the accuracy ofthis
stop periodically.To adjust:
1.Loosen the beveladjustmentlever
(
A
)
Fig.8,and position the base fora 0°cut.
Confirm thatthe bevel-stop sleeve
(
B
)
Fig.8 is againstthe 0°stop screw
(
C
)
.
2.Turn the saw upside down,retractthe telescoping guard,and check to see that
the blade is square
(
Fig.9
)
.
3.To adjust,loosen the beveladjustmentknob
(
A
)
Fig.8.While keeping the bevel
stop sleeve
(
B
)
Fig.8 in contactwith the stop screw
(
C
)
Fig.8,use a screwdriver
to turn the adjusting screw
(
A
)
Fig.10 until the blade is square.
Fig. 8 Fig. 9 Fig. 10
LINE-OF-CUT INDICATOR
Line-of-cutindicatorslots
(
A
)
Fig.11 are provided at
the frontofthe saw base.The rightslotis used to
follow a line when making a 0°cut.The leftslotis used
to follow a line when making a 45°cut.The straight
side ofthe notch indicates the cutline.
B
C
A
A
13
DO NOT use your saw if the telescoping guard is not working.
If the telescoping guard binds or is sluggish, return the saw to your nearest
AUTHORIZED PORTER-CABLE SERVICE STATION or PORTER-CABLE SERVICE
CENTER for repair.
Fig. 12 Fig.13
To avoid personalinjury and damage to workpiece,extend the rip guide
through both slots in the base.
Fig. 15
USING SAWDUST EXHAUST NOZZLE
The sawdustexhaustnozzle in the closed position
(
Fig.12
)
directs the sawdustto
the rearofthe saw.The sawdustexhaustnozzle pointing forward
(
Fig.13
)
directs the
sawdustto the front.To change the position ofthe nozzle,push down on the top ofthe
nozzle and turn the nozzle to the new position.An accessory vacuum hose assembly is
available forconnecting the sawdustexhaustnozzle in the forward position directly to a
shop type vacuum cleaner.
DO NOT direct sawdust toward yourself or others. To avoid injury
from flying sawdust, keep the exhaust nozzle either in the forward position or in
the closed position. DO NOT insert foreign objects into the exhaust opening.
INSTALLING THE OPTIONAL RIP GUIDE
1.Insertthe rip guide
(
A
)
Fig.14 through the
slots
(
B
)
.Slide the guide in until itextends
through the both slots in the sawbase.
2.Place the compression spring on the
thumb screw
(
C
)
Fig.14
(
supplied with the
rip guide
)
,and thread itinto the hole in the
saw base.DO NOT TIGHTEN.
3.Adjustthe rip guide forthe desired width of
cutand tighten the thumb screw.
HOW TO USE THE SAW
Keep the cord away from cutting area to prevent electric shock.
Guard against Kickback. Kickback is a sudden reaction to a
pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up
and out of the workpiece toward the operator. Keep your body to the side of the
saw.
A
BCFig. 14
For your maximum protec-
tion, effective control of this powerful saw
requires two-handed operation. Support the
work properly and hold the saw firmly to
prevent loss of control which could cause
injury. See Fig. 15 for the proper way to hold
the tool.
14
RIPPING
Cutting wood lengthwise is referred to as ripping.This operation is performed in the
same manneras crosscutting with the exception ofsupporting the workpiece.If the
workpiece is supported on a large table,bench,orfloor,place severalpieces ofscrap
stock approximately 1" thick beneath the workpiece to allow clearance forthe portion
ofthe saw blade thatextends through the material
(
Fig.17
)
.
When using saw horses,place 2 x 4’s lengthwise between the horses and the large
sheets ofpaneling orthin plywood to preventthe workpiece from sagging in the
center.
Fornarrow rip cuts,use the rip guide
(
available as an accessory
)
.Guide the saw by
keeping the innerface ofthe rip guide
(
Fig.18
)
tightagainstthe edge ofthe board.
Formaking widercuts
(
plywood and wide sheets
)
,tack orclamp a wooden guide strip
to guide the leftedge ofthe saw base
(
Fig.17
)
.
NOTE: Adjustthe depth ofcutto allow forthe thickness ofthe wooden guide strip.
Fig. 17 Fig. 18
A
Fig. 20
CROSS-CUTTING
Cutting directly across the grain ofa piece oflumberis called crosscutting.Position
the work so thatthe cutwill be on the left.
Stay alert and maintain a firm grip
on the saw. Release the switch immediately if the
blade binds or the saw stalls. Keep your blade sharp.
Support the panels (Fig. 16). Use a fence or a straight
edge guide when ripping. DO NOT force the tool. DO
NOT remove the saw from the workpiece while the
BEVEL CUTTING
Bevelcuts are made in the same manneras crosscuts and rip cuts.The difference is
thatthe blade is setatan angle between 0°and 45°
(
Fig.19
)
.
The bevelcutmade atan angle to the edge ofa board is called a compound cut.
Certain compound cuts may require you to manually retractthe telescoping guard to
allow the blade to enterinto and/orthrough the cut.
Use the lever (A) Fig. 20 provided on the telescoping guard when
you have to retract the telescoping guard manually.
Fig. 16
Fig. 19
POCKET CUTS (PLUNGE CUTTING)
A pocketcutis one which mustbe made inside the area
ofthe workpiece and notstarted from the edge.Mark the
area clearly with lines on all sides.Startnearthe corner
ofone side and place the frontedge ofthe saw base
firmly on the workpiece.Hold the saw up so thatthe
blade clears the material.Adjustthe blade properly for
the depth ofcut.Push the telescoping guard leverall the
way back so thatthe blade is exposed
(
Fig.21
)
.
15
Fig. 21
MAINTENANCE
Forassistance with yourtool,visitourwebsite atwww.porter-cable.com fora
listofservice centers,orcall the Porter-Cable CustomerCare Centerat
(
888
)
-848-
5175.
KEEP TOOL CLEAN
Periodically blow outall airpassages with dry compressed air.All plastic parts
should be cleaned with a softdamp cloth.NEVER use solvents to clean plastic
parts.They could possibly dissolve orotherwise damage the material.
Wear ANSI Z87.1 safety glasses while using compressed air.
FAILURE TO START
Should yourtoolfail to start,check to make sure the prongs on the cord plug are
making good contactin the outlet.Also,check forblown fuses oropen circuit
breakers in the line.
LUBRICATION
This toolhas been lubricated with a sufficientamountofhigh grade lubricantfor
the life ofthe unitundernormaloperating conditions.No furtherlubrication is
necessary.
BRUSH INSPECTION
(
If applicable
)
Foryourcontinued safety and electricalprotection,brush inspection and
replacementon this toolshould ONLY be performed by an AUTH ORIZED
P O R T E R - C A B L E S E RVIC E S TATIO N ora P O R T E R - C A B L E •D E LTA
FACTORY SERVICE CENTER.
Atapproximately 100 hours ofuse,take orsend yourtoolto yournearest
authorized Porter-Cable Service Station to be thoroughly cleaned and inspected.
Have worn parts replaced and lubricated with fresh lubricant.Have new brushes
installed,and testthe toolforperformance.
Any loss ofpowerbefore the above maintenance check may indicate the need
forimmediate servicing ofyourtool.DO NOT CONTINUE TO OPERATE TOOL
UNDER THIS CONDITION.If properoperating voltage is present,return yourtool
to the service station forimmediate service.
TROUBLESHOOTING
Keep yourhands and fingers away from the blade.
Startthe motorand lowerthe blade into the workpiece.Afterthe blade has cutthrough,
and the base restflaton the workpiece,follow the line to the corner.
Letthe saw come to a complete stop before removing itfrom the
workpiece.
Use a keyhole orbayonetsaw to cutclean corners.
16
A complete line ofaccessories is available from yourPorter-Cable•Delta Supplier,Porter-
Cable•Delta Factory Service Centers,and Porter-Cable Authorized Service Stations.Please
visitourWeb Site www.porter-cable. com fora catalog orforthe name ofyournearest
supplier.
Since accessories other than those offered by Porter-Cable•Delta have
not been tested with this product, use of such accessories could be hazardous. For
safest operation, only Porter-Cable•Delta recommended accessories should be used
with this product.
ACCESSORIES
REPLACEMENT PARTS
Use only identicalreplacementparts.Fora parts listorto orderparts,visitourwebsite at
servicenet.porter-cable.com.You can also orderparts from yournearestfactory-owned
branch,orby calling ourCustomer Care Center at1-888-848-5175 to receive personalized
supportfrom highly-trained technicians.
SERVICE AND REPAIRS
All quality tools will eventually require servicing and/orreplacementofparts.For
information aboutPorter-Cable,its factory-owned branches,oran Authorized Warranty
Service Center,visitourwebsite atwww.porter-cable. com orcall ourCustomer Care
Center at
(
888
)
-848-5175.All repairs made by ourservice centers are fully guaranteed
againstdefective materialand workmanship.We cannotguarantee repairs made or
attempted by others.
You can also write to us forinformation atPORTER-CABLE,4825 Highway 45 North,
Jackson,Tennessee 38305 - Att ention:ProductService.Be sure to include all ofthe
information shown on the nameplate ofyourtool
(
modelnumber,type,serialnumber,etc.
)
.
SERVICE
PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its ProfessionalPowerTools fora period ofone yearfrom the date oforiginal
purchase.We will repairorreplace atouroption,any partorparts ofthe productand accessories
covered underthis warranty which,afterexamination,proves to be defective in workmanship or
materialduring the warranty period.Forrepairorreplacementreturn the complete tooloraccessory,
transportation prepaid,to yournearestPorter-Cable Service CenterorAuthorized Service Station.
Proofofpurchase may be required.This warranty does notapply to repairorreplacementrequired
due to misuse,abuse,normalwearand tearorrepairs attempted ormade by otherthan ourService
Centers orAuthorized Service Stations.
ANY IMPLIED WARRANTY,INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE,WILL LAST ONLY FOR ONE
(
1
)
YEAR FROM THE DATE
OF PURCHASE.
To obtain information on warranty performance please write to:PORTER-CABLE,4825 Highway
45 North,Jackson,Tennessee 38305;Attention:ProductService.THE FOREG OING OBLIGATION
IS P O RTE R- C A BLE ’S S O LE LIA BILITY U N D ER THIS OR ANY IMPLIED WARRANTY A N D
UNDER N O CIR C UMSTA N C ES S HALL P ORTER- C ABLE B E LIAB LE F O R AN Y IN CIDE NTAL
OR CONSEQUENTIAL DAMAGES.Some states do notallow limitations on how long an implied
warranty lasts orthe exclusion orlimitation ofincidentalorconsequentialdamages,so the above
limitation orexclusion may notapply to you.
This warranty gives you specific legalrights and you may also have otherlegalrights which vary
from state to state.
WARRANTY
To registeryourtoolforwarranty service visitourwebsite at
www.porter-cable.com
.
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